Baileigh Industrial BB-12010H Operator'S Manual Download Page 50

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TROUBLESHOOTING

FAULT

PROBABLE CAUSE

REMEDY

Heavy resistance during
bends.

Exceeding machine capacities.

Use materials within machine
capabilities.

Bend radius is not
consistent.

Brake blades and die are not
aligned.

Adjust brake alignment.

Brake blade points are
chipping.

Brake blades and die are not
aligned.

Adjust brake alignment.

Piece part shows scoring
marks after bend.

Brake blades or die has
scratches.

Polish out scratches.

WARNING:

Make sure the electrical disconnect is OFF before working on

the machine.

Summary of Contents for BB-12010H

Page 1: ...INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from...

Page 2: ...ATION MANUAL CYCLE 22 OPERATION AUTO CYCLE 24 FINGER REMOVAL 26 BENDING ALLOWANCE 26 UNDERSTANDING SPRINGBACK 26 MATERIAL SELECTION 27 MACHINE ADJUSTMENTS 27 Clamp Alignment end to end 27 Clamping Bea...

Page 3: ...ELECTRICAL COMPONENTS 41 Electrical Parts Identification 42 TERMINAL ENDS 43 ELECTRICAL SCHEMATIC 1 44 ELECTRICAL SCHEMATIC 2 45 ELECTRICAL SCHEMATIC 3 46 TROUBLESHOOTING 47...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...ective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD Closing upper beam and brake bed will result in loss of fingers or lim...

Page 9: ...ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses dust masks and hearing protection can reduce your potential for injury But even the best gu...

Page 10: ...r a purpose for which it was not intended 10 Dress appropriately DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts Protective clothing and steel toe shoes are...

Page 11: ...perate the machine 20 Turn off power before checking cleaning or replacing any parts 21 Be sure all equipment is properly installed and grounded according to national state and local codes 22 Keep all...

Page 12: ...PSI mild steel 100000 PSI stainless steel TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...o lift at least 1 5 2 times the machines gross weight Make sure the machine is balanced While transporting avoid rough or jerky motion and maintain a safe clearance zone around the transport area Use...

Page 15: ...materials regularly and make sure the work area is free from obstructing objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING...

Page 16: ...lar specifications Based upon location temperature and availability Verify that any cylinder rams are is in the retracted position to prevent overfilling of the tank Recheck the oil level after the fi...

Page 17: ...14 14 OVERALL DIMENSIONS 139 00 145 50 60 00 135 50 122 50 37 50 50 50 34 50...

Page 18: ...15 15 GETTING TO KNOW YOUR MACHINE G H A D B L I J E C K F...

Page 19: ...16 16 S N R M T Q P U O...

Page 20: ...Adjustment Wheel Finger setback adjusts for material thickness K Hydraulic Oil Fill Cap Remove to fill oil tank and to access filter basket L Hydraulic Tank Holds 18 gallons 68 1L of oil for the hydra...

Page 21: ...act Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This...

Page 22: ...he electrical enclosure door by pushing the latch button When the handle pops up twist it 90 ccw counter clockwise The disconnect switch must be OFF before the door will open Insert a fitting supplied...

Page 23: ...ing beam H should come down If not disconnect power to the machine and switch the R and T wires DO NOT move the ground wire E Improper rotation can severely damage the hydraulic pump 1 2 3 4 7 11 12 E...

Page 24: ...ending leaf to the preset angle Jogs in inch mode cycles in auto mode RELEASE Pushing the joystick to the release position lowers the bending leaf Jogs in inch mode Note The bending leaf I will not co...

Page 25: ...screws on both ends of the machine as indicated with the arrow in fig 11 Turn the handwheels to set the W dimension along the full length of the clamping beam 3 If you are doing box and pan braking ar...

Page 26: ...e Bend selector switch to INCH 8 Load the material into the front of the machine and lower the clamping beam so that the bend line on the material just sticks out from beneath the die fingers 9 Press...

Page 27: ...crews on both ends of the machine as indicated with the arrow in fig 16 Turn the handwheels to set the W dimension along the full length of the clamping beam 3 If you are doing box and pan braking arr...

Page 28: ...o the front of the machine and lower the clamping beam so that the bend line on the material just sticks out from beneath the die fingers 9 Press the joystick to the bend position The bend apron will...

Page 29: ...obtain the actual overall length or width of the piece Because of differences in sheet metal hardness and whether the bend is made with the grain or against it exact allowances must sometimes be made...

Page 30: ...three adjustments listed above work contact Baileigh Industrial at 920 684 4990 and ask for the service department To test your brakes alignment make several sample strips both 2 x 3 and near full len...

Page 31: ...auge to keep track of the material thickness Set Back Radius Set back is how far the front edge of the fingers are from the inside edge of the apron fig 21 The amount of setback depends on the thickne...

Page 32: ...nterclockwise to back off about 1 16 from the square slider shaft 3 Turn bolt C ccw counterclockwise until the square slider shaft pushes against the bottom of bolt A 4 Check the reading on the gauge...

Page 33: ...oosen the set screw on the collar fig 24 3 Rotate the collar until the dimension fig 25 from the tip of the actuator bolt to the wall is reached clamping beam down 4 Tighten the collar 5 Raise the cla...

Page 34: ...emains open B in the middle of the material the leaf may need to be adjusted to reduce bend angle variation Note The brake needs to be leveled and secured to the floor to provide consistent accurate r...

Page 35: ...ly aligned on the same plane with the clamping leaf edge 2 Loosen the hinge to leaf bolts F only slightly to allow for the leaf to move with the adjusting bolt G 3 Adjust bending leaf ends with hinge...

Page 36: ...sing an oil can with good quality 30W oil apply 5 6 drops into each port Repeat weekly or more often depending on usage Wipe off any excess oil Storing Machine for Extended Period of Time If this mach...

Page 37: ...lability 2 Keep hydraulic reservoir filled to 90 of capacity 3 DO NOT rely totally on the oil gauge as they can sometimes indicate an incorrect level reading Do a visual inspection with the oil fill c...

Page 38: ...valve DSG 3C4 02 1 6 Modular Stack Valve MST 02 P 25 K D24N 1 7 Mod Pilot operated check valve MST 02 1 8 Pressure gauge AT 63 250 Kg 2 9 Hydraulic pump 2GG1POSRPO8E15 1 10 Electric motor 5hp 220 440...

Page 39: ...36 36 HYDRAULIC SCHEMATIC M PG1 8 A A B B A1 A1 B1 B1 3 8NPT 3 8NPT 3 8NPT 3 8NPT 7 6 S4 S5 5 S2 S3 4 8 PG 2 1 3 S1 16 3 4NPT T 14 15 10 13 9 12 12 11 11 1 2NPT P S6...

Page 40: ...37 37 MANIFOLD BLOCK B P PG 1 S1 3 S2 S3 4 S4 S5 2 PG1 6 A1 A B1 B A1 A B1 T 5 7 M CLAMP SLOW BEND FAST RELEASE UNCLAMP S S1 S2 S3 S4 S5 SLOW RELEASE FAST BEND S6 S6...

Page 41: ...38 38 PARTS IDENTIFICATION DRAWING 01 02 03 04 05 06 07 08 09 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 10 11 12 20 31 32 33 34 35 36 37 19...

Page 42: ...aulic Cylinder 1 13 Clamping Cam Assembly 2 14 Cam 2 15 Workpiece Thickness Adjusting Nut 2 16 Clamping Beam Center Fixing Rod 2 17 Adjusting Screw 2 18 Adjusting Screw 2 19 Nut 4 20 Clamping Beam Cen...

Page 43: ...40 40 Item Description Qty 33 Hydraulic Motor 1 34 Socket Cap Screw 2 35 Chain Sprocket 1 36 Motor Bracket 1 37 Electrical Enclosure 1...

Page 44: ...41 41 ELECTRICAL COMPONENTS R 0 MS TR TB3 TB4 SCB R5R6R7 PF R2R3R4 1 WL 2 3 CS 1 PB PB PB POWER BEND RELEASE BEND INCH AUTO TB2 TB1 R...

Page 45: ...Hz PF Fuses 10 30mm 2 1 6A DC Power Supply DC 24V 8A 2000uf R1 R4 Power Relay MY 4 AC 24V R5 R7 Power Relay MY 2 AC 24V TB1 Terminal Buss 4P 30A TB2 Terminal Buss 12P 30A TB3 TB4 Terminal Buss 12P 15A...

Page 46: ...RMINAL ENDS 1 2 3 4 7 11 12 E 18 17 22 26 27 28 29 30 E U V W 9 10 11 12 13 15 22 23 7 8 18 19 LS LS LS LS LS 1 1 2 3 4 TB4 TB3 M 1 2 3 4 5 TB2 TB1 R E S T R S T 3 3W 220V 60Hz LS5 FSU FSD PB3 CS1 PB3...

Page 47: ...44 44 ELECTRICAL SCHEMATIC 1 _ 2 R M PF 2 6A 24V 0V TR PF 1 2A FAN MAIN PUMP 3HP 4P RHN 10K 18A 3Ph 3W R S T MC CU 16 OL W V U AC 24V SCB 3P25A...

Page 48: ...MC PB 2 2 OL TB4 11 FS U FS D TB4 12 TB4 10 6 9 TB3 7 TB3 11 7 10 TB3 8 TB3 12 LS 3 LS 4 R 1 R 2 8 11 TB3 9 TB3 10 LS 4 23 PB 3 CS PB 3 TB4 8 TB4 4 R 5 TB4 5 TB4 6 TB4 7 13 R 4 16 TB3 3 TB3 4 LS 1 R 3...

Page 49: ...ATIC 3 DC 24V 26 R1 1 3 TB2 TB2 27 R2 2 3 TB2 TB2 28 R3 4 3 TB2 TB2 29 R4 5 3 TB2 TB2 30 R1 6 7 TB2 TB2 R2 R3 R4 31 R7 8 7 TB2 TB2 _ SV1 SV2 SV3 SV4 SV5 TOP LEAF DOWN TOP LEAF UP BENDING LEAF DOWN BEN...

Page 50: ...radius is not consistent Brake blades and die are not aligned Adjust brake alignment Brake blade points are chipping Brake blades and die are not aligned Adjust brake alignment Piece part shows scori...

Page 51: ...48 48 NOTES...

Page 52: ...4 www baileigh com BAILEIGH INDUSTRIAL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WES...

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