Baileigh Industrial B8680 Operator'S Manual Download Page 35 | Manualshive

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Summary of Contents for B8680

Page 1: ...OPERATOR S MANUAL LOWER THROAT METAL BEAD ROLLER MODEL BR 16E 36LT B8680 2016 Baileigh Industrial Inc Rev 12 2016...

Page 2: ...ERAL BEAD ROLLING 12 ROLLER INSTALLATION AND REMOVAL 12 OPERATION 13 Controls 13 Rolling 13 Offsetting the Rolls 15 Support Tray 16 MATERIAL SELECTION 17 UNDERSTANDING SPRINGBACK 17 LUBRICATION AND MA...

Page 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Page 5: ...ar muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers away from the rolls when the machine is in operation Keep hands and fin...

Page 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 7: ...fore using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO...

Page 8: ...0hz Motor HP 1 2hp 37kw 240V 3ph Shipping Dimensions L x W x H 60 x 44 x 68 1524 x 1118 x 1727mm Weight 300lbs 137kg Inverter driven variable speed foot pedal control Forward and reverse rotation Left...

Page 9: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Page 11: ...LING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 12: ...istics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least...

Page 13: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 14: ...rial is being rolled the forces of the rolls will cause the material to move and twist Use additional equipment such as back gauges tables and additional persons to support and secure materials as nee...

Page 15: ...hes the maximum speed set on the potentiometer Rolling 1 Unplug the power cord whenever changing dies 2 To operate the machine a set of tooling needs to be selected and installed Either roller can be...

Page 16: ...ed as you may find that the rolls are too close together and find it difficult to feed the material 7 Place the Forward Reverse switch in the desired position based upon direction of feed Forward will...

Page 17: ...olls being in different positions relative to the lower roll 1 Loosen the lock lever A to allow the top shaft to be slide inward top picture or outward lower picture until the desired alignment is ach...

Page 18: ...lot from either side 2 Loosen the lock lever and insert the mounting bar into the lower bearing block while guiding the support plate over and around rolls 3 Align the opening in the support plate ove...

Page 19: ...stic recovery is the result of the metal wanting to return to its original shape after undergoing compression and stretch After the bending leaf is removed from the metal and the load is released the...

Page 20: ...s and sliding devices Apply rust inhibitive lubricant to all non painted surfaces The adjusting block should be greased Oil the shaft around the bronze bushing monthly with a drop or two of a 30 to 40...

Page 21: ...Set BR18E 1 4 FLAT BEAD 1 4 Flat Bead Roll Set BR18E 1 4 FLAT BEAD NYLON Nylon 1 4 Flat Bead Roll Set BR18E 1 4 ROUND BEAD 1 4 Round Bead Roll Set BR18E 1 4 ROUND BEAD NYLON Nylon 1 4 Round Bead Roll...

Page 22: ...ON Nylon 5 16 Flat Bead Roll Set BR18E 5 16 ROUND BEAD 5 16 Round Bead Roll Set BR18E 5 16 ROUND BEAD NYLON Nylon 5 16 Round Bead Roll Set BR18E 5 8 ROUND BEAD 5 8 Round Bead Roll Set BR18E 5 8 ROUND...

Page 23: ...21 21 FRAME ASSEMBLY...

Page 24: ...22 22 SHAFT HOUSING ASSEMBLY...

Page 25: ...23 23 LOWER SHAFT ASSEMBLY...

Page 26: ...24 24 CAM HOUSING ASSEMBLY...

Page 27: ...25 25 INTERMEDIATE SHAFT ASSEMBLY...

Page 28: ...26 26 TOP SHAFT ASSEMBLY...

Page 29: ...27 27 BEARING BLOCK ASSEMBLY...

Page 30: ...28 28 FENCE ASSEMBLY...

Page 31: ...3 PP 0055 0 5 ID x 1 0 OD x 0625 THK 1 14 BR16 6A047 Slide Clamp 1 15 BR16 7A028 Washer 2 16 BR16 6A029 Slide Block 1 17 BS 0352 375 16 x 1 375 1 18 PP 0602 Release Handle 2 19 BR16 6A004 V2 Cam Block...

Page 32: ...1 0 ID x 1 75 OD x 065 Thrust Washer 2 49 BR16 7A027 Bottom Shaft 1 50 BR16 6A051 Spacer Block 1 51 IDX 6A002 V2 IDX Shaft Mount 2 52 BR16 7A030 Fence Rail 1 53 BR15 6A008 Fence Block 1 54 PP 1527 M8...

Page 33: ...82 M12 X 1 75 Flange Nut 4 83 M16 X 2 0 X 90 Hex Flange 4 84 M16 X 2 0 Flange Nut 4 85 3 8 LOCK WASHER Std 4 86 3 8 16 X 1 HHCS 4 87 STD 1875 x 1 Key Stock 4 88 STD 1875 x 1 Key Stock 4 89 M5 X 0 8 X...

Page 34: ...X 1 0 X 25 SHCS 2 110 BR15 5A003 Roller Table 1 111 STD 5 Ext Retaining Ring 2 112 M5 X 0 8 X 12 FHCS 2 113 STD Straight Grease Zerk 1 114 PP 1141 Needle Bearing 1 115 M5 X 0 8 X 10 SHCS 4 116 BR36 7...

Page 35: ...33 33 NOTES...

Page 36: ...34 34...

Page 37: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 38: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Page 39: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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