Baileigh Industrial 1004180 Operator'S Manual Download Page 21

 

 

19 

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LUBRICATION AND MAINTENANCE 

 

 

 

  Check daily for any unsafe conditions and fix immediately. 

  Check that all nuts and bolts are properly tightened. 

  On a weekly basis clean the machine and the area around it. 

  Lubricate threaded components and sliding devices. 

  Apply rust inhibitive lubricant to all non-painted surfaces. 

 

Note: Proper maintenance can increase the life expectancy of your machine. 

 

TROUBLESHOOTING 

 

Symptom 

Possible Cause 

Possible Solution 

Quick release lever will 
not engage, or has 
trouble engaging. 

1. Lower wheel bracket and 
cams bind. 
2. Setscrews on cams loose and 
not contacting quick release 
lever flats. 

1. Lubricate top of cams where 
they contact the bracket 
2. Align setscrews over lever flats 
and tighten 

Upper wheel swivels. 

1. Upper wheel is not secured by 
frame bracket. 

1. Turn upper wheel knob 
clockwise to raise upper wheel 
bracket so it is snug against frame 
bracket. 

Wheel does not shape 
workpiece. 

1. Workpiece is too thick. 
2. Crown is too low. 
3. Incorrect pressure. 

1. Use sheet metal of appropriate 
thickness. 
2. Use a lower wheel with a higher 
crown. 
3. Increase pressure on workpiece. 

Upper wheel bracket 
will not seat against 
frame. 

1. Upper wheel bracket catches 
on frame bracket; surfaces are 
not parallel. 

1. Align upper wheel and upper 
frame bracket surfaces and raise 
upper wheel bracket up to frame. 

Wheels form too high a 
crown in workpiece. 

1. Using lower wheel with too 
small a flat area. 

1. Use a lower wheel with a larger 
flat. 

Wheels form too low a 
crown in workpiece. 

1. Lower wheel flat is too large. 

1. Use a lower wheel with a smaller 
flat area. 

 

WARNING:

 

Maintenance should be performed on a regular  basis by 

qualified personnel. 
Always follow proper safety precautions when working on or around any machinery. 

Summary of Contents for 1004180

Page 1: ...NC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negl...

Page 2: ...CHECKING CONTENTS 9 Cleaning 9 TRANSPORTING AND LIFTING 10 INSTALLATION 11 Anchoring the Machine 11 GETTING TO KNOW YOUR MACHINE 12 MATERIAL SELECTION 13 OPERATION 13 ROLLING TIPS 14 Selecting Lower W...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...ss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers...

Page 8: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 9: ...ation 14 Observe work area conditions DO NOT use machines in damp or wet locations Do not expose to rain Keep work area well lighted 15 Keep children away Children must never be allowed in the work ar...

Page 10: ...support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs...

Page 11: ...ainted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protecti...

Page 12: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 13: ...any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the prec...

Page 14: ...and pattern of the tracks a wide variety of contours can be produced The English wheel can be used to produce curves in mild steel up to 10ga 3 416mm and aluminum up to 125 3 175mm Item Description A...

Page 15: ...n the upper wheel knob clockwise to raise the upper wheel bracket against the frame bracket Note Make sure the upper wheel bracket and frame bracket edges are parallel so they slide past each other wh...

Page 16: ...mind a few safety considerations as noted in the front of the manual they can create and form metal to almost any shape They can use the following tips to learn to operate the English wheel more succ...

Page 17: ...pes 1 Insert the workpiece between the wheels at point A and start rolling it along the edge Left edge shown 2 Push the workpiece forward to the stop point 3 Turn the workpiece counterclockwise slight...

Page 18: ...rker so you can see the outside middle and inside lines more clearly Clean the wheels and workpiece when you are finished 1 From the starting point roll the workpiece from the outside line on one side...

Page 19: ...Wheels Choose a lower wheel that will produce the contour you desire Flat lower wheels are good for adding gentle curves to large metal panels these wheels have wide flat surfaces profiles Domed lowe...

Page 20: ...of the upper wheel axle 3 Hold the upper wheel firmly to prevent dropping and remove the upper wheel axle 4 Carefully remove the upper wheel and set it on the upper wheel rack using a bracket mounting...

Page 21: ...ured by frame bracket 1 Turn upper wheel knob clockwise to raise upper wheel bracket so it is snug against frame bracket Wheel does not shape workpiece 1 Workpiece is too thick 2 Crown is too low 3 In...

Page 22: ...20 20 FRAME ASSEMBLY...

Page 23: ...21 21 WHEEL ASSEMBLY...

Page 24: ...22 22 ADJUSTER ASSEMBLY...

Page 25: ...D PLATE OUTSIDE 1 14 EW36 5A002 ADJUSTING TUBE 1 15 EW36 7A008 THRUST BLOCK 1 16 EW36 5A003 ADJUSTMENT SHAFT 1 17 EW36 7A009 ACME NUT 6 PITCH L H 1 18 M300 7A034 HANDWHEEL MTG HUB 1 19 EW36 7A012 ENGA...

Page 26: ...STD 5 16 18 X 5 SHCS 6 38 M12 X 1 75 X 120 SHCS 1 39 STD M12 NYLON LOCK NUT 1 40 M8 X 1 25 X 25 SHCS 2 41 STD M8 X 1 25 HEX NUT 2 42 PP 1331 35MM O D X 15MM I D 2 43 PP 1330 72MM O D X 30MM I D BEARIN...

Page 27: ...25 25 NOTES...

Page 28: ...baileigh com BAILEIGH INDUSTRIAL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MID...

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