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INSTRUCTION MANUAL

15

Fehlerbeseitigung

Symptom

Possible cause

Remedy

Tool does not term

Low air pressure
Air leak from motor
Rotor blades jammed

Adjust to 5.5-7 bar / 75-100 SI
Check seals and replace
Lubricate tool through air inlet

Tool is jammed with insert

Defective insert
Defective or worn Mandrel
Excessive stroke

Try to run spin off function manually 
by pushing Valve 

(56)

. If not, loosen 

Locking Nut 

(4)

 and turn in Nose piece 

(2)

 and try manual spin off again. If 

not, remove Plug, lock the rotation with 
a pin and turn the tool until the insert 
comes out. 
Change Mandrel and insert.

Mandrel breaks

Side load on Mandrel 
Excessive stroke

Place tool square to application
Adjust stroke length

Tool does not pull and deform insert

Low air pressure
Low oil level
Incorrect stroke

Adjust 5.5-7 bar / 75-100 SI
Prime tool
Adjust stroke length

Trigger does not work

Jammed valves
Trigger is jammed

Clean and grease valves, check 
springs
Adjust so that Trigger 

(34)

 moves 

easily

Tool leaks oil

Worn or defective seals

Suspension Ring loose

Replace seals, use BAHCO Seal-kit, 
and prime tool

Prime tool and tighten Suspension 
Ring

Summary of Contents for XT912 Series

Page 1: ...INSTRUCTION MANUAL Documentation commissioner Andreas Bos Version 02 2017 BLIND RIVET NUT SETTING DEVICES SERIES XT912...

Page 2: ...supply 6 Stroke adjustment 6 Operating procedure 6 Nose assemblies List of sizes 7 Fitting and service instructions 8 Diagram parts General assembly 9 Part list 10 Tool service Daily weekly service 11...

Page 3: ...is tool must be explained by the customer to all operators OZD V GLVFRQQHFW WKH DLUOLQH IURP WKH WRRO LQOHW EHIRUH DWWHPSWLQJ WR DGMXVW W RU remove a nose assembly 7 Do not operate a tool that is dire...

Page 4: ...kN 6 bar Max Stroke 6 mm 238 in Cycle hue 2 5 Sekunden Noise level 75 dB A Free air required 9 Liter Weight 2 2 kgs Vibration PV IW V Technical Data Material M3 M4 M5 M6 M8 M10 M12 Steel X X X X X X...

Page 5: ...K GUR SQHXPDWLF WRRO LV GHVLJQHG WR W OLQG 5LYHW 1XWV RI YDULRXV NLQGV DW KLJK VSHHG PDNLQJ LW LGHDO IRU EDWFK RU RZ OLQH DVVHPEO LQ D ZLGH YDULHW RI DSSOLFD tions throughout all industries Dimension...

Page 6: ...rivet nuts The tool is factory set to a stroke of 3 mm Turn the Adjusting Ring 9 to the left to reduce it to the right to extend the stroke length Each stroke step changes the stroke length by 0 1 mm...

Page 7: ...ar replacement Read the Nose Assemblies servi cing instructions carefully Mandrels and Mouthpieces XT912 mm Mandrel Mouth piece A B C G M 3 2111 3 2112 3 8 14 26 10 17 M 4 2111 4 2112 4 7 13 26 10 17...

Page 8: ...G RWKHUZLVH Item numbers in bold refer to illustration below RRVHQ WKH ORFNQXW 4 5HPRYH PRXWKSLHFH 2 with Locknut 4 RRVHQ WKH VFUHZV 32 and screw in the adjusting sleeve 9 completely 3XOOLQJ WKH SLQ 3...

Page 9: ...INSTRUCTION MANUAL 9...

Page 10: ...w 7 33 5525 Pin 1 34 11319 Trigger 1 35 5482 Pin 1 36 12365 Valve 2 37 12363 Valve guide 2 38 5896 Spring 1 39 12338 Valve seat 4 40 12366 Plate 4 41 6313 O Ring 7 42 6317 O Ring 5 43 1438 Inlet adapt...

Page 11: ...WRRO LI QR OXEULFDWRU LV WWHG RQ WKH DLU VXSSO If the tool is in continuous use the air hose should be disconnected from the main air supply and the tool lubricated every two days to three hours KHFN...

Page 12: ...RDP GU SRZGHU RU QH ZDWHU VSU Handlin Plastic or rubber gloves should be worn Storage Away from heat and oxidising agents Complete Safety Data Sheet can be download from www castrol com Priming is alw...

Page 13: ...k medical attention if irritation occurs Fire ODVK SRLQW 1RW FODVVL HG DV DPPDEOH 6XLWDEOH H WLQJXLVKLQJ PH dia CO2 dry powder foam or water fog DO NOT use water jets Environment Water disposal Throug...

Page 14: ...HFWHG 3ODFH WKH WRRO LQ DQ XSULJKW SRVLWLRQ 2LO VFUHZ 24 upwards 8QVFUHZ 2LO VFUHZ 24 with an allen key and remove with Seal 25 5H OO GUDXLOF 2LO LQ WKH KROH DQG VKDNH WKH WRRO WR UHPRYH DLU EXEEOHV 0...

Page 15: ...again If not remove Plug lock the rotation with a pin and turn the tool until the insert comes out Change Mandrel and insert Mandrel breaks Side load on Mandrel Excessive stroke Place tool square to a...

Page 16: ...BAHCO GmbH Co KG Martener Hellweg 60 DE 44379 Dortmund Phone 49 231 91 72 11 0 Fax 49 231 91 72 11 22 www bahco de info bahco de...

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