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Maintenance

Page 10 

April 2017

VAM-UM-00646-EN-04

6  Install the front cover and gasket To properly seat the cover gasket, tighten the cover 

screws in a crisscross pattern  

See 

“Figure 6: Cover screw tightening sequence” on page 8

MAINTENANCE

Quick Recoupling

The piston type variable area flow meter is inherently less sensitive to shock and vibration 

than other variable area designs The unique magnetic coupling also eliminates the need 

for mechanical linkages that can wear or loosen over the functional life of the flow meter

However, a pressure spike or extreme flow surge can cause the piston to move at such rapid 

speed that it disconnects the piston magnet and the external indicator ring If this occurs, 

use one of these procedures to recouple the magnet and the external indicator ring:
•  If the system permits, simply change flow rate from “no flow” to “full flow” allowing the 

moving piston to magnetically recouple to the indicator ring

•  Remove the cover and manually reattach the external flow indicator to the internal 

magnet/piston assembly

•  For rigorous cyclical applications where decoupling may occur frequently, consult 

technical support

 

   DISCONNECT ELECTRICAL POWER BEFORE REMOVING THE FLOW 

METER COVER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS 

PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT.

Cartridge Cleaning

Body

End Fitting

Retaining Ring

Meter Spring

Cone

Internal Magnet

Indicator Magnet

Piston Assembly

Wave Spring

Pressure Seal

Figure 9:  Cartridge Components

1  Disconnect the flow meter cable from the power source

   BEFORE ATTEMPTING TO REMOVE THE FLOW METER FROM THE LINE, 

CHECK THE SYSTEM TO CONFIRM THAT LINE PRESSURE HAS BEEN REDUCED TO ZERO 

PSI. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL 

INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT.

Summary of Contents for Hedland Flow-Alert

Page 1: ...Flow Alert Flow Switch VAM UM 00646 EN 04 April 2017 User Manual...

Page 2: ...croswitch Adjustment 8 Reed Switch Adjustment 9 Maintenance 10 Quick Recoupling 10 Cartridge Cleaning 10 Application Information 12 Liquid 12 Pneumatic 12 Conversion Chart 13 Flow vs Pressure Drop 16...

Page 3: ...INFORMATION THIS FLOW METER MAY CONTAIN RESIDUAL AMOUNTS OF TEST FLUID AT THE TIME OF SHIPMENT THIS FLUID SHOULD BE REMOVED PRIOR TO INSTALLATION AS THE FLUID MAY BE INCOMPATIBLE OR HAZARDOUS WITH SO...

Page 4: ...arrow see Figure 1 on page 5 Systems that do not have filtration should be equipped with at least a 200 mesh 74 micron filter Most hydraulic system applications already have much finer filtration The...

Page 5: ...nch on the opposite end of the flow meter or leakage may result 3 After installation rotate flow meter by hand to view flow scale Place wrench on transmitter flats on the same side plumbing is being t...

Page 6: ...Jacket Cable Color Function Cable Length 1 4 1 in Meters Cable Length 1 1 4 1 1 2 in Meters Inside Enclosure Overall Inside Enclosure Overall Red Normally Closed N C 4 00 in 101 60 mm 42 0 in 106 68 c...

Page 7: ...Length Yellow Normally Open N O 40 0 in 101 60 cm Green and Blue Normally Closed N C 18 0 in 457 20 mm Table 3 Reed switch strap version single switch specifications Single or Dual Switch 4 Wire 25 A...

Page 8: ...itching Roller Latching Roller Pointer Guide Bar Screws Figure 5 Microswitch adjustment 3 All rollers are secured as a set to the spacer strip Slide the entire roller set until the pointer is at the d...

Page 9: ...ve cover screws and front cover 2 Loosen the screw securing the switch assembly see Figure 8 Arrow Pointer Screw Figure 8 Reed switch adjustment 1 4 1 1 2 in models NOTE N On flow meters equipped with...

Page 10: ...m permits simply change flow rate from no flow to full flow allowing the moving piston to magnetically recouple to the indicator ring Remove the cover and manually reattach the external flow indicator...

Page 11: ...ations with the strap assembly remove the inlet end cap the plastic guard and guard seals flow scale and indictor magnet assembly Remove the outlet end cap by pulling it toward the inlet 8 The remaini...

Page 12: ...can be supplied if actual specific gravity decreases accuracy beyond application limits Corrections for more or less dense fluids can be made to standard scales using the following correction factor 1...

Page 13: ...by the temperature correction factor f 2 To adjust for changes in specific gravity 1 Establish the square root of the new specific gravity 2 Divide the 100 Psig flow rate reading by the Specific Grav...

Page 14: ...828 R R R R R N R R R Gasoline 0 70 1 119 1 195 R R R R R N C R R Glycerin 1 26 0 834 0 891 R R R R R R R C R Kerosene 0 82 1 033 1 104 R R R R R N R R R Liquid Propane LPG 0 51 1 310 1 400 R R R R R...

Page 15: ...5 R R R R R R R R R Carbon Dioxide CO2 1 53 1 237 R R R R R R R R R Freon 11 CCI3 F 4 92 2 218 R R R R R R R R R Freon 12 CCI2 F 4 26 1 060 R R R R R R R R R Helium HE 0 14 0 374 R R R R R R R R R Hyd...

Page 16: ...RESSURE DROP PSI FLOW GPM PRESSURE DROP PSI 1 4 0 20 2 0 0 10 1 0 1 2 Reverse Flow 0 1 1 0 0 5 5 0 0 2 2 0 1 10 1 15 FLOW GPM PRESSURE DROP PSI 3 4 1 Reverse Flow 0 2 2 0 0 5 5 0 1 10 2 20 3 30 4 40 F...

Page 17: ...P PSI FLOW GPM PRESSURE DROP PSI 1 4 0 20 2 0 0 10 1 0 1 2 Reverse Flow 0 1 1 0 0 5 5 0 0 2 2 0 1 10 1 15 FLOW GPM PRESSURE DROP PSI 3 4 1 Reverse Flow 0 2 2 0 0 5 5 0 1 10 2 20 3 30 4 40 FLOW GPM PRE...

Page 18: ...I Oil FLOW GPM PRESSURE DROP PSI 1 4 10 1 0 20 2 0 1 15 1 10 0 5 5 0 0 2 2 0 FLOW GPM PRESSURE DROP PSI 1 2 3 4 1 4 40 3 30 2 20 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1 2 10 100 10 75 5 50 3 30 FLOW GPM...

Page 19: ...1 Reverse Flow 0 2 2 0 0 5 5 0 1 10 2 20 3 30 4 40 FLOW GPM PRESSURE DROP PSI 3 20 275 20 180 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1 2 10 150 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 1 4 10 1 0...

Page 20: ...100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 1 4 10 1 0 20 2 0 FLOW GPM PRESSURE DROP PSI 3 4 1 5 50 4 40 3 30 2 20 FLOW GPM PRESSURE DROP PSI 1 15 1 10 FLOW GPM PRESSURE DROP PSI 1 2 0 5 5 0 05 50...

Page 21: ...0 50 150 200 250 FLOW SCFM PRESSURE DROP PSI 1 1 4 1 1 2 0 5 10 15 20 25 30 0 400 200 600 800 1000 20 200 60 600 80 800 100 1000 40 400 FLOW SCFM PRESSURE DROP PSI 1 2 0 5 10 15 20 0 50 25 75 100 125...

Page 22: ...200 250 FLOW SCFM PRESSURE DROP PSI 1 1 4 1 1 2 0 5 10 15 20 25 30 0 400 200 600 800 1000 20 200 60 600 80 800 100 1000 40 400 FLOW SCFM PRESSURE DROP PSI 1 2 0 5 10 15 20 0 50 25 75 100 125 150 3 25...

Page 23: ...0 50 150 200 250 FLOW SCFM PRESSURE DROP PSI 1 1 4 1 1 2 0 5 10 15 20 25 30 0 400 200 600 800 1000 20 200 60 600 80 800 100 1000 40 400 FLOW SCFM PRESSURE DROP PSI 1 2 0 5 10 15 20 0 50 25 75 100 125...

Page 24: ...5V 0 5 Amp Cable Single Switch 1 4 1 in flow meters 42 in cable 1 1 4 1 1 2 in flow meters 50 in cable Cable Dual Switch 1 4 1 in flow meters 28 in cable 1 1 4 1 1 2 in flow meters 35 in cable Reed Sw...

Page 25: ...3 00 76 20 3 60 91 44 2 94 74 68 1 46 37 08 0 28 7 11 3 4 in SAE 12 7 20 182 88 5 27 133 86 6 92 175 77 6 00 152 40 3 60 91 44 3 00 76 20 3 60 91 44 2 94 74 68 1 46 37 08 0 28 7 11 1 in SAE 16 7 20 1...

Page 26: ...4 20 106 68 2 94 74 68 1 46 37 08 0 28 7 11 3 4 in SAE 12 7 20 182 88 5 27 133 86 6 92 175 77 6 00 152 40 3 60 91 44 3 00 76 20 4 20 106 68 2 94 74 68 1 46 37 08 0 28 7 11 1 in SAE 16 7 20 182 88 5 2...

Page 27: ...configuration with strap assembly Nominal Port Size B C D E F G Length in mm Width in mm Depth in mm Offset in mm Flats in mm in mm 1 4 in SAE 6 4 80 121 92 1 68 42 67 2 10 53 34 0 84 21 34 0 88 22 3...

Page 28: ...Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parad...

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