Badger Meter Cox User Manual Download Page 11

TECHNICAL TERMS

Several terms, such as K-Factor and linearity, are used to indicate turbine flow meter performance .

K-Factor

“K” is a letter used to denote the cycles per gallon factor of a flow meter . This factor is a fixed value used in resolving or 

totalizing the pulse count output of a flow meter . It results from the equation: 

Cycles per second/Gallons per second = Cycles per gallon (K)

Repeatability

The maximum deviation from the corresponding data points taken from repeated tests under identical conditions .

Linearity

This is defined as the deviation from the mean calibration factor (K) and is expressed as being within a certain tolerance . Cox 

Precision Turbine Flow Meters are linear to ± 0 .5% over the range shown .

CALIBRATION DATA

K-Factor

The calibration data supplied with a Cox Precision Turbine Flow Meter is shown in 

Figure 6

 . 

Correct application of a Cox Precision Turbine Flow Meter requires consideration of many important factors . Because of 

the wide variation of possible applications, detailed data for liquid flow models only is given in this manual . For special 

requirements—such as those outside the range of –300…350° F, those with extremely corrosive liquids, gases and other 

unusual conditions—consult the Badger Meter Sales Department . 

20-Point Calibration

Calibration at twenty flow rates (10 up-scale and 10 down) between minimum and maximum flow range, is available for 

application where ± 0 .25% accuracy or better is required . With this calibration complete data on signal output, pressure drop, 

K-Factor and deviation from linearity is supplied .

30-Point Calibration

This is the same as the 20-point, with 10 extra points to cover the longer range of the carrier type meters .

UVC-Universal Viscosity Curve

A 10-point calibration is made at each of four viscosities if curves of “K” versus Hertz were made . In between, viscosities cannot 

be determined (see right side of 

Figure 5

) . Replot as “K” versus Hertz divided by centistokes . A single curve is drawn through all 

data points . Other viscosity curves can now be determined . Use only over 10:1 range for viscosity effects .

Gas Calibrations

When performed at the Flow Dynamics facility, a curve of ACFM vs . Hertz is supplied . 

Pressure Rating

The standard LoFlo and Precision Flow Meters are rated 2500…5000 psi operating pressure . They have a 4:1 pressure safety 

factor . Flange flow meters are rated for service pressure according to ANSI ratings for the flanges used . 
Operation at temperatures above 200° F will decrease the connection rating because of lowered stress capabilities of 

the metal .

Liquid Formula

Gas Formula

= (

  ×  60) ÷

 

=

  × 3600  × 8.328  × . .

 

 

   

  =

.

 

 

Figure 5:  Calculating flow rates in different units

User Manual

Page 11 

May 2014

Summary of Contents for Cox

Page 1: ...TUR UM 00477 EN 01 May 2014 User Manual Precision Meters Turbine Flow Meters...

Page 2: ...Precision Meters Turbine Flow Meters Page ii May 2014...

Page 3: ...Calibration and or Service 8 Reassembly 9 Technical Terms 11 K Factor 11 Repeatability 11 Linearity 11 Calibration Data 11 K Factor 11 20 Point Calibration 11 30 Point Calibration 11 UVC Universal Vi...

Page 4: ...Size 21 Bearings 21 Pickoffs 21 Fluids 21 Mounting for Calibration 22 Pressure Drop 22 Specific Gravity 22 Pressure 22 Temperature 22 Associated Equipment 22 Filtration 22 Recalibration 23 LoFlo Repl...

Page 5: ...frequency is similarly proportional to the volumetric rate of flow The output signal can be fed into various types of instruments to indicate the rate of flow such as indicators frequency converters...

Page 6: ...HICH IF NOT AVOIDED COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED IS ESTIMATED TO BE CAPABLE OF CAUSING MINOR OR MODERATE PERSONAL INJURY OR DAMA...

Page 7: ...OR REINSTALLING A FLOW METER START FLOW SLOWLY TO AVOID SENDING A SLUG OF HIGH VELOCITY AIR OR VAPOR THROUGH THE FLOW METER AND CAUSING IT TO OVERSPEED START REQUIRED FLOW AFTER FLOW METER IS FULL OF...

Page 8: ...bine meter should always remain filled with water when not in use to prevent internal wetted parts from being exposed to air CLFC6 CLFD6 CLFE6 CLFB6 CLFA6 CLFF6 CLFC6 CLFD6 CLFE6 CLFF6 1 Body 2 C wash...

Page 9: ...l with the retainer flange facing upstream Inspect rotor for markings as shown in Figure 4 to indicate flow direction before assembly Flow meters having broached slots in the body for flow straightene...

Page 10: ...rumentation cannot sense low level signals Amplify signal No flow indication Faulty pickoff Replace pickoff recalibrate as necessary System works perfectly except indicates lower flow over entire rang...

Page 11: ...Sales Department 20 Point Calibration Calibration at twenty flow rates 10 up scale and 10 down between minimum and maximum flow range is available for application where 0 25 accuracy or better is req...

Page 12: ...0478 0 7668 14 084 18 173 020 3 72232 165 100 2789 03 71 539 1 0480 0 7668 14 0905 19 249 704 5 39233 238 001 2778 54 71 382 1 0492 0 7668 20 4122 20 250 070 5 39867 238 304 2779 35 71 347 1 0494 0 7...

Page 13: ...ons For unusual requirements such as those outside the range of 300 350 F or those with extremely corrosive liquids consult the Badger Meter Sales Department Part Type Bearing Hybrid ceramic Body 316...

Page 14: ...6 3 80 96 52 3 30 83 82 2 25 57 15 Hex Body 32 2 00 50 80 6 06 153 9 4 00 101 6 3 50 88 90 2 75 69 85 Hex Body Table 4 AN end fitting dimensions NPT End Fitting A B HEX BODY SQUARE BODY Figure 8 NPT e...

Page 15: ...FITTINGS B HEX BODY FLOW METER A B C BODY MS33658 END FITTING DASH NUMBER CX08 4HBXXCB 3 18 3 2 1 12 SQUARE 8 8 4 CX08 6HBXXCB 3 18 3 2 1 12 SQUARE 8 8 6 CX08HBXXCB 3 18 3 3 1 12 SQUARE 8 8 CX10HBXXC...

Page 16: ...6 06 153 9 4 00 101 6 3 50 88 90 3 18 80 77 2 00 50 80 Table 8 Tri clamp end fitting dimensions High Pressure End Fitting A B HEX BODY SQUARE BODY A B BODY SQUARE SQUARE SQUARE SQUARE SQUARE HEX HEX H...

Page 17: ...most common pickoff types Length may vary depending on pickoff choice Consult factory for details NOTE N Dimensions below are shown in inches 1 00 2 7 MAG PICKOFF 2 22 2X AN END FITTINGS PER AS4395 3...

Page 18: ...3 30 83 82 2 25 57 15 Hex Body 5 20 132 1 32 2 00 50 80 6 06 153 9 3 50 88 90 2 75 69 85 Hex Body 5 70 144 8 Table 10 AN end fitting dimensions NPT End Fitting A B D HEX BODY SQUARE BODY Figure 15 NPT...

Page 19: ...5 95 3 75 95 8 5 00 127 0 2 80 71 12 4 30 109 2 3 50 89 3 75 95 3 75 95 10 5 50 139 7 2 80 72 12 4 40 111 8 3 50 89 3 75 95 3 75 95 12 5 50 139 7 2 90 73 66 4 50 114 3 3 88 99 4 62 117 4 62 117 16 5 5...

Page 20: ...r a size 20 flow meter 4000 4500 5000 5500 6000 6500 7000 1 10 100 1 000 10 000 Roshko Number UVC Plot Three Viscosities 0 7 cStk 4 2 cStk 25 5 cStk Stouhal Number Figure 18 UVC plot Precision Meters...

Page 21: ...available is a function of the total mass flow the low capacity meters will be more affected at the minimum flow rate than the high capacity meters Replacement pickoffs should have the same part numb...

Page 22: ...ion to the square of the volumetric flow rate This variation is proportional to a liquid s density The values shown under range characteristics are based on a liquid specific gravity of 0 760 and a vi...

Page 23: ...t up for recalibration allow the fluid to circulate for 5 minutes before beginning the calibrating runs LOFLO REPLACEMENT PARTS Figure 20 Model CLFA6 Figure 21 Model CLFB6 Figure 22 Models CLFC6 CLFF6...

Page 24: ...na N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East...

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