Badger Meter B131-038 Manual Download Page 7

Troubleshooting Guide

Page 7 

April 2016

TRB-UM-00372-EN-03

TROUBLESHOOTING GUIDE

Trouble

Possible Cause

Remedy

Meter indicates higher than actual 

flow rate

• 

Cavitation

• 

Debris on 

rotor support

• 

Build up of foreign 

material on 

meter bore

• 

Gas in liquid

• 

Increase back pressure

• 

Clean meter

• 

Clean meter

• 

Install gas eliminator 

ahead of meter

Meter indicates lower than actual 

flow rate

• 

Debris on rotor

• 

Worn bearing

• 

Viscosity higher than 

calibrated

• 

Clean meter and add filter

• 

Clean meter and add filter

• 

Recalibrate monitor

Erratic system indication, meter 

alone works well (remote monitor 

application only)

Ground loop in shielding

Ground shield one place only, 

look for internal electronic 

instrument ground� Reroute 

cables away from electrical 

noise

Indicator shows flow when shut off

Mechanical vibration 

causes rotor to oscillate 

without turning

Isolate meter

No flow indication

Full or partial open position

Fluid shock, full flow into 

dry meter or impact caused 

bearing separation or 

broken rotor shaft

Rebuild meter with repair kit 

and recalibrate monitor� Move 

to location where meter is full 

on startup or add downstream 

flow control valve

Erratic indication at low flow, good 

indication at high flow

Rotor has foreign material 

wrapped around it

Clean meter and add filter

No flow indication

Faulty pickup

Replace pickup

System works perfect, except 

indicates lower flow over entire range Bypass flow, leak

Repair or replace bypass valves, 

or faulty solenoid valves

Meter indicating high flow, upstream 

piping at meter smaller than meter 

bore

Fluid jet impingement on 

rotor

Change piping

Opposite effects of above

Viscosity lower than 

calibrated

Change temperature, change 

fluid or recalibrate meter

Summary of Contents for B131-038

Page 1: ...Turbine Flow Meter QuikSert Standard TRB UM 00372 EN 03 April 2016 User Manual...

Page 2: ...ols 3 Introduction 3 Operating Principle 4 Installation 4 Operational Startup 6 Calibration 6 Troubleshooting Guide 7 Part Number Information 8 Strainer Recommendations 8 Repair Kit Information 9 Spec...

Page 3: ...could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to property IMPOR...

Page 4: ...flow meter internally for foreign material and make sure the turbine rotor spins freely prior to installation 2 Check fluid lines and clear any debris 3 Install the flow meter with the flow arrow etc...

Page 5: ...the flow meter or meter accuracy may be affected Piping should be the same size as the meter bore or threaded port size Do not install the flow meter or connection cable close to electric motors trans...

Page 6: ...3 Open the upstream isolating valve slowly to eliminate hydraulic shock while charging the meter with the liquid 4 Open the valve to full open 5 Open the downstream isolating valve to permit meter to...

Page 7: ...tor shows flow when shut off Mechanical vibration causes rotor to oscillate without turning Isolate meter No flow indication Full or partial open position Fluid shock full flow into dry meter or impac...

Page 8: ...132 250 2 in 3 in 50 8 mm 76 2 mm 40 400 1300 13 000 218 2180 B133 300 3 in 3 in 76 2 mm 76 2 mm 60 600 2100 21 000 327 3270 B134 400 4 in 4 in 101 6 mm 101 6 mm 100 1200 3400 41 000 545 6540 B136 600...

Page 9: ...psi 3 62 in 2 5 in 91 9 mm 63 5 mm B132 075 B253 208 18 psi 3 62 in 2 5 in 91 9 mm 63 5 mm B132 088 B253 209 20 psi 3 62 in 2 5 in 91 9 mm 63 5 mm B132 100 B253 212 20 psi 3 62 in 2 5 in 91 9 mm 63 5...

Page 10: ...705 Working Pressure MPa 1 97 5 1 10 2 15 31 25 55 Test Pressure psi 427 5 1110 2220 3330 5557 5 Test Pressure MPa 2 95 7 65 15 31 22 96 38 32 Test pressure based on 1 5 safety factor Accuracy 1 0 of...

Page 11: ...Specifications Page 11 April 2016 TRB UM 00372 EN 03 Figure 5 Typical cross section of models B132 050 B139 900...

Page 12: ...C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germa...

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