Bad Boy REVOLT BRV36FX691 Owner’S Operator Service Manual Download Page 3

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THIS MANUAL APPLIES TO THE FOLLOWING EQUIPMENT:

BAD BOY REVOLT SERIES

Revolt 36” FX691 Kawasaki [BRV36FX691]

Revolt 48˝ FX730 Kawasaki

[BRV48FX730]

Revolt 54˝ FX850 Kawasaki

[BRV54FX850]

Revolt 61˝ FX850 Kawasaki

[BRV61FX850]

Revolt 54

˝ 810cc Vanguard EF

I [BRV5428VA]

Revolt 61˝ 810cc Vanguard EF

I [BRV6128VA]

COMMONLY USED ITEMS AND PART NUMBERS

36” Blade

Hi-Lift Fusion

038-3010-00

Gator Blade

038-5203-00

Wave Blade

038-5215-00

48" Blade

Hi-Lift Fusion

038-4826-00

Gator Blade

038-5000-00

Wave Blade

038-4825-00

54" Blade

Hi-Lift Fusion

038-0001-00

Gator Blade

038-0003-00

Wave Blade

038-5220-00

61" Blade

Hi-Lift Fusion

038-6080-00

Gator Blade

038-6081-00

Wave Blade

038-6090-00

36” Deck Belt

041-8054-00

48” Deck Belt

041-5200-00

54” Deck Belt

041-0120-00

61” Deck Belt

041-4022-00

36” Pump Belt

041-8000-00

48”, 54”, & 61” Pump Belt

041-8052-00

Oil Filter

Kawasaki Engines

063-8017-00

Vanguard Engines

063-8018-00

Air Filter

Inner Air Filter

063-8020-00

Outer Air Filter

063-8019-00

Spark Plug

Kawasaki Engines

015-8001-00

Vanguard Engines

015-8000-00

Engine Oil

10W-30 Motor Oil -

Bad Boy Synthetic Blend Motor Oil Recommended. -See engine manual for oil capacities

085-6015-00

Hydraulic Oil

20W-50 Motor Oil-

Bad Boy Hydrostatic Oil Recommended

085-6000-00

Summary of Contents for REVOLT BRV36FX691

Page 1: ...ZERO TURN MOWER OWNER S OPERATOR SERVICE MANUAL For additional information please see us at www badboymowers com 2020 10 19 REVOLT STAND ON...

Page 2: ...Transportation Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 11 Controls Section 7 Page 12 Moving In operable Mower Section 8 Page 13 Mower Blade Maintenance Section 9 Page 14 Equipment Lu...

Page 3: ...t Fusion 038 0001 00 Gator Blade 038 0003 00 Wave Blade 038 5220 00 61 Blade Hi Lift Fusion 038 6080 00 Gator Blade 038 6081 00 Wave Blade 038 6090 00 36 Deck Belt 041 8054 00 48 Deck Belt 041 5200 00...

Page 4: ...ordering parts 1 Part number 2 Serial number All warranty repair and service must be handled through your authorized Bad Boy dealer To locate the nearest dealer go to the website listed above and cli...

Page 5: ...perator Stop the blades when crossing gravel surfaces 2 9 Never operate the mower without the discharge chute grass catcher or other safety devices correctly in place and functioning properly 2 10 Slo...

Page 6: ...2 30 Do not try to stabilize the mower by putting your foot on the ground 2 31 Do not mow near drop offs ditches or embankments The mower could suddenly and dangerously rollover if a tire goes over t...

Page 7: ...filling 2 53 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete Do not use a nozzle lock open device 2 54 If fuel is spilled on cl...

Page 8: ...ust be standing properly on the machine during these tests and the engine should have been previously allowed to warm to operating temperature 2 72 With the parking brake engaged operator standing on...

Page 9: ...ral position Drive arms must be in this position to start the mower 3 5 Put PTO switch in the OFF position 3 6 Engage the choke if the mower has not been started recently 3 7 Position the throttle con...

Page 10: ...st Check air and fuel filter more often in dusty conditions DealerGet maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep the mower from collecting debris...

Page 11: ...the blades won t engage A Make sure the safety switch is plugged in on the bottom of the seat Check the underside of the blade power switch to ensure the plug is secure at the switch Also check PTO fu...

Page 12: ...ate and change direction Drive Arms 7 5 Blade Engage Switch This switch engages the blades Pull the switch up to engage the blades and push the switch down to disengage the blades 7 6 Parking Brake To...

Page 13: ...rear of the machine the mower can be put in a neutral position Return the arms to the forward position for normal operation 8 3 Your Bad Boy Mower Weighs Revolt 750 950 lbs Weights fluctuate with the...

Page 14: ...ing underneath your mower 9 6 ALWAYS wear thick gloves when handling blades 9 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade SECT...

Page 15: ...re specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and...

Page 16: ...ng season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to ch...

Page 17: ...ves as the drain for the transaxle 4 After the oil has drained wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter 5 Install the new filter by hand...

Page 18: ...To purge the air from the transaxles pull the neutral bypass rods located on each side of the muffler and pin them into place Lift the rear of the mower slightly off the ground and start the engine 1...

Page 19: ...the mower the length of the pushrods can be changed by screwing the push rod adjuster Shortening the overall length of the rod slows the transaxle down Lengthening the rod will increase the speed of...

Page 20: ...ack into position Use a 3 4 wrench and a deep socket in order to loosen the two nuts Tighten the outside nut if more belt tension is desired and loosen the outside nut if less belt tension is desired...

Page 21: ...the oil filter to capture any oil and remove filter Reinstall oil drain cap and tighten 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads...

Page 22: ...ty of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and note the direction of fuel flow 2 Clamp the fuel line on both sides of the fuel filter using fuel line clamps 3...

Page 23: ...ectiveness Reference section 4 for the recommended replacement interval of the air cleaner Adhering to these practices will help prevent loss of power and premature engine failure CHANGING THE AIR CLE...

Page 24: ...ug by using a feeler gauge and set gap to the recommend value in the engine s service manual 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into...

Page 25: ...azard and can cause severe damage to the mower s electrical components If either fuse is repeatedly blowing contact your Bad Boy dealer Always check the condition of the wiring harness ground cable En...

Page 26: ...PAGE 26 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM For a larger version of the below diagram please visit badboymowers com and click the parts manuals section Fig 24...

Page 27: ...se SECTION 16 GREASE LOCATIONS There are two grease fittings located on each of the two turnbuckles 4 total Grease at every oil change Fig 28 The control arm actuators have grease fittings located on...

Page 28: ...ition key 2 Raise the deck to its highest position If needed loosen the deck belt tensioner to its weakest installed position 3 Take off both pulley covers and route the belt by following the belt rou...

Page 29: ...height When tensioning a new belt recheck belt tension after 1 2 hour of cutting time Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension gaug...

Page 30: ...he electric actuator whichever your mower is equipped with The deck should now be approximately 3 1 2 off the ground to achieve the proper 1 4 pitch down in the front it may be necessary to use some 1...

Page 31: ...though component damage potential may be increased The bolt has right handed threads Re torque the blade bolts to 90 110 ft lbs upon re installation The blade spindles contain a sealed bearing inside...

Page 32: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Page 33: ...____________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________...

Page 34: ...nc within 30 days of the retail purchase date C Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an...

Page 35: ...ANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your r...

Page 36: ...www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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