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Bad Boy Outlaw XP 5400 Owner'S, Service & Parts Manual Download Page 47

PAGE  

47

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

2015 XP Frame

070-5380-00

1

1

3/8" x 1 1/4" Carriage Bolt

018-5043-00

4

2

3/8 Nylock Nut

013-5041-00

4

3

1/4-20 x 1-1/4 GR 5 Hex Bolt 

018-4702-00

2

4

14" Rubber Bumper

029-7037-00

1

5

1/4" Flat Washer

019-7040-00

4

6

2015 Outlaw Rear Plate

026-2180-00

1

7

1/4" x 3/4" Carriage Bolt

019-8040-00

4

8

1/4-20 Nylon Insert flange Nut 

013-2050-00

6

9

60 Suspension kit Wheel Motor 

070-8000-00

2

10

1/2" x 1" Hex Bolt

018-2030-00

8

11

1/2" Lock Washer

019-5007-00

8

12

1/2" Washer (Grade 8)

019-5702-00

8

13

18" hose Assembly W/forged 45 Degr 

051-2000-00

4

14

5" Pump Pulley

033-5003-00

2

15

24 x 12 - 12 Tire Pro Maxxis

022-5349-00

2

16

12x12" Black Wheel For 2015 Outlaw

022-4070-00

2

17

1/2-20 x 1-1/2 Lug Bolts Zinc

018-7033-00

10

18

Outlaw Hydraulic Tank Left 

067-8051-00

1

19

Hydraulic Tank Cap W/Dipstick

066-8050-00

2

20

3/8" Clear Hose

051-8063-00

2

21

1/2 Clear Braded Hose Priced/Foot 

051-8064-00

2

22

1/2 Hose Clamp 

072-8066-00

4

23

Outlaw Hydraulic Tank Right 

067-8050-00

1

24

3/8" Hose Clamp 

072-8065-00

4

25

2X2 Frame Plug

014-9000-00

2

26

Flange Bushing for Deck Arm - Upper

032-5056-00

4

27

5/8''x10'' Hex Bolt (Grade8)

018-2051-00

2

28

5/8" Nylock (1/2 Jam)

013-5301-00

2

29

1/4" Drive in Grease Fitting (72" Suspension Kit Wheel Moter)

024-3050-00

2

30

5/8 Std NC Nylock Nut

013-7021-00

2

31

Vibration Mount-Green Dot

032-9000-00

4 (2 - 72" Deck)

32

Hydraulic Fan

015-9999-00

2

33

5/16" Nut

013-8043-00

2

34

3/8" X 9/16"-18 ORB Male Fitting (S,A-2 P-4)

024-5206-00

4

35

Pump Arm 

031-5333-00

2

36

1/4" Nylock Nut

013-8073-00

2

37

1/4-20 x 1 GR 5 hex bolt zinc 

018-4007-00

2

38

Hydraulic Pump Fitting 6400-10

024-5343-00

4

39

3/8" x 1 1/2" Hex Bolt

018-6012-00

4

40

3/8" Lock Washer

019-5037-00

4

41

3/8" Flat Washer

019-5029-00

4

42

3/8" Hex Nut

013-6014-00

4

43

Fan Guard 6" Fits wheel Motor Pumps 

014-5600-00

2

44

1/8x2-1/4 cotter pin Zinc 

020-7022-00

2

45

Woodruff Key

042-7041-00

2

46

1" Castle Nut for Wheel Motor 

013-7050-00

2

47

45 Degree Fitting 31704-10-10

024-0050-00

4

48

1/2" Flange Nut

013-5300-00

8

49

1/2" x 2 1/2" Hex Bolt

018-6036-00

8

50

5/16-18 Nylock Insert Locknut 

013-8047-00

2

51

15cc Parker Wheel Motor- Left 

015-4501-00

1

52

Brake Disk

092-5201-00

2

53

XP/AOS Left Brake Caliper

092-7001-00

1

54

3/8" x 1" Hex Bolt

018-6049-00

2

55

15cc Parker Wheel Motor- Right

015-4500-00

1

56

XP/AOS Right Brake Caliper

092-7000-00

1

57

1/4" Lock Washer

019-4008-00

2

58

M6-1.0 X 16MM Hex Bolt 

018-0024-00

2

59

5MM X 1 Square Key Stock 

042-5301-00

2

60

Left Pump 12cc

050-3000-00

1

61

24 x 12 - 12 Tire and Black Wheel Assembly

022-4050-00

2

62

3/8" Threaded Grease Fitting (60" Suspension Kit Wheel Moter)

024-8000-00

2

63

2016 Outlaw/XP Rear Cover (36 Vanguard Only)

026-2190-00

1

64

72" Suspension Kit Wheel Moter

070-8001-00

2

65

1/2-13 x 1 1/4 Hex Bolt (Only on 60" Suspension Kit Wheel Motor)

018-2080-00

8

66

18" Hydraulic Hose Only

051-6005-00

4

67

Right Pump 12cc

050-3050-00

1

68

Vibration Mount-Blue Dot

032-8999-00

2 (72" Deck)

69

Summary of Contents for Outlaw XP 5400

Page 1: ...ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2015 12 11 OUTLAW XPMODELS ...

Page 2: ...ion Section 5 page 12 Troubleshooting and FAQ Section6 page 13 Controls Section 7 page 14 Moving In operable Mower Section 8 page15 Instrumentation Section 9 page 15 Mower Blade Maintenance Section10 page 16 Greasing Bearings Section 11 pages 16 How to choose the right blade Page 17 Mowing Tips Page 18 PAGE 2 Service Section Page 19 Parts Section Page 39 Limited Warranty Page 62 ...

Page 3: ...imately 2 quarts per side 063 8014 00 Hydro Oil Motor Oil Oil Filter Fuel Filter Air Filter Spark Plug 063 6000 00 10W 30 Motor Oil Bad Boy Synthetic Blend Motor Oil Recommended 063 8020 00 Air Filter Outer 063 8019 00 Kawasaki FX 850v 063 8017 00 Vanguard 993cc 063 8018 00 041 8411 00 Kawasaki FX 850v 015 8001 00 Vanguard 993cc 015 8000 00 Air Filter Inner 72 61 54 041 0202 00 041 0178 00 041 165...

Page 4: ...ice Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information when ordering parts 1 Correct part number 2 Correct serial number All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer To locate the nearest dealer go to our website and ...

Page 5: ...and behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the machine without the discharge chute grass catcher or other safety devices correctly in place and functioning properly 2 11 Slow down befo...

Page 6: ...pes For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them 2 33 Keep children out of the mowing area and in the watchful care of a responsible adult other that the operator 2 34 Maintain ...

Page 7: ...SERVICE 2 56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never operate a poorly maintained machine 2 58 Do not touch hot areas of the machine 2 59 Never interfere with the intended function of a safety device or reduce the protection provided by a safety device Chec...

Page 8: ... actuator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machine the engine should not start 2 74 Next start the engine as stated in the Mower Operation Section disengage parking brake and Very Slowly begin to rise from the seat the engine should stop If any of ...

Page 9: ...has not been started recently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle to fast position toward the rabbit 3 10 Owners must become familiar with the controls before operating a zero turn radius vehicle 3 11 Start slowly and build your skill level Have ...

Page 10: ...nge hudraulic oil and filter Section 1 Clean combustion chamber Dealer Maintenance by hour or annually which ever comes first Check air and fuel filter more often in dusty conditions Dealer Get maintenance performed at a registered dealership Clean or replace spark plugs and set gap Check and adjust valve clearance Dealer Clean and lap valve seating surface Dealer Section 3 Section 1 initial chang...

Page 11: ...formed Performed Performed Performed Performed Performed Performed Performed Performed Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Maintenance Log Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours ...

Page 12: ...red for more than 30 days 5 4 Always secure machine properly when transporting machine 5 5 Do not load machine on trailer with blades engaged 5 6 Do not use ramps to load the machine 5 7 Make sure Parking Brake is in up position 5 8 In wet conditions tires may spin while loading unloading If necessary wait for dry conditions before loading unloading 5 9 Make sure mode of transportation is suitable...

Page 13: ...ngine to draw air Check the integrity of the 25 amp main fuse also check for any bare wires and or bad connections 6 3 Q What should I do if the blades won t engage 6 3 A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure at switch 6 4 Q What type of fuel is recommended for my mower 6 4 A We recommend that you use a n...

Page 14: ...is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position The choke lever is behind the throttle control 7 4 Deck Height Adjust XP has a rocker switch for deck height adjustment 7 5 Blade Engage Switch This switch engages the blades Pull the switch up to engage push the switch down to disengage 7 6 Parking Brake...

Page 15: ...easily identified by the hole through the bolt heads 8 4 Your Bad Boy Mower Weighs OUTLAW XP SERIES 1180 1310 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of the machines you shouldn t ever try to push or pull a Bad Boy Mower by hand This could cause serious bodily injury 8 6 Hopefully you ll never need to use this section of the manual However if you do...

Page 16: ...hick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED SECTION 11 GREASING THE BEARINGS 11 1 Park the machine on a level surface and disengage the blade control switch 11 2 Move the motion control levers outward...

Page 17: ...ific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to mulch clippings you should see about the availability of mulching blades or a mulching kit The type of blade installed on a new mower is a decision the retailer makes for each model of mower based o...

Page 18: ...mulch clippings into small pieces which break down quickly Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of operation during the initial break in period At the end of the mowing season use a fuel stabilizer in the remaining gasoline In the spring don t use that old gas unless you properly used a fuel stabilize...

Page 19: ...n damage to the hydraulic system and void the warranty Each side requires approximately two quarts of oil to refill the system THEFOLLOWINGMAINTENACEISTO BEPERFORMEDONALEVELSURFACE Changing your hydraulic oil and filters 1 Place an oil drain pan under the engine plate and place the hydraulic return lines that go into the Hydrogear pumps into the oil pan Remove the caps from the hydraulic reservoir...

Page 20: ...opened to facilitate maintenance or any additional oil has been added to the system 1 Lift the rear tires of the mower off of the ground and chock your front tires so they do no move 2 With the bypass valve open and the engine running slowly move the directional drive arms in the forward and reverse directions 5 to 6 times as air is purged from the unit the oil level will drop 3 With the bypass va...

Page 21: ... mower the length of the pushrods can be changed by screwing the pivot joint in or out on the ends of the rods Shortening the overall length of the rod slows the pump down Lengthening the rod will increase the speed of the pump PAGE 21 ...

Page 22: ...e tension on the belt Use a wrench to loosen the jam nuts and either tighten for more belt tension or loosen for less belt tension The belt tension should be set to 70 75 lbs Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension gauge or you can buy one Part Number 041 9999 00 ...

Page 23: ...pen oil drain using a 10 mm socket or a flat head screwdriver until oil begins flowing Allow oil to completely drain Make sure to have an oil pan ready to capture old oil and properly dispose old oil 2 The oil filter is located on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reins...

Page 24: ... Priortotheremovaloftheoldfilter note the directionoffuelflowasindicatedonthefilter Have towels readilyavailableinordertoquicklyremoveany fuel leakage Alwaysusenewhoseclampsandensure the securityofthenewfilterbylightlypullingoneach hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities 3 2 Changing y...

Page 25: ...willgreatlyreducethe aircleaner s effectiveness Replace yearly more often in dusty environments Adhering to these practices will help prevent loss of power and premature engine failure 3 3 Changing the air cleaner 1 Locate the air filter and unbuckle the air filter cover 2 Remove the cover and take out the outer white element and the inner blue element 3 Clean or replace elements 4 Reattach the co...

Page 26: ... socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into cylinder head and torque to 16 ft lbs Be careful not to overtighten the spark plug PAGE 26 ...

Page 27: ...round oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lb 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow 2 minutes for oil to be absorbed by filter material 4 Apply a thin film of clean oil to rubber gasket on new filter 5 ...

Page 28: ...ityofthenewfilterbylightly pullingoneach hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities 3 2 Changing your fuel filter 1 Locate your fuel filter and mark the direction it is facing 2 Clamp each side of the fuel filter to minimize and gas spills 3 Remove the clips from each side of the fuel fil...

Page 29: ...y environments Adhering to these practices will help prevent loss of power and premature engine failure 3 3 Changing the air cleaner 1 Unlock the air cleaner cover and remove to access the air cleaner 2 Remove the outer and inner air filters 3 Replace inner and outer filter then place the inner filter into the air intake followed by fitting the outer filter over the inner filter 4 Place cap back o...

Page 30: ...socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into cylinder head and torque to 20 ft lbs Be careful not to overtighten the spark plug PAGE 30 ...

Page 31: ...wirefromthealternator Checkfor13 6 14 2 voltsdcatthiswirewithengine atfullthrottle If you are having issues starting your mower ensure the signal wire is connected to your starter solenoid Check the condition and connection of the relays located underthecontrolpanel Ensurethattheyareclean and connected Makesurethatwireterminalends havenot been pushed out of the relay block The linear actuator is t...

Page 32: ...PAGE 32 ...

Page 33: ...lyingthistorque turnthefork itselftoensurenodamage isdonetothe bearing Thisoperationisonly necessaryifa repair requires it Torquerearwheellugsto65 75ft lbs Re torqueateveryoil change and check at every mowing There are two grease zerks located on each of the two turnbuckles 4 Total Grease at every oil change ...

Page 34: ...itspivotpoint Greaseat everyengineoil change Thedeckbelttensionerislocatedattherearofthe deckand has a grease fitting on its pivot point Grease at every engine oil change The control arm blocks have grease fittings located on the top of each block Grease onetime a year PAGE 34 ...

Page 35: ...ngerscaneasilybecomecaughtbetweenthe beltand pulley Deck belt installation 1 Follow steps 1 and 2 from the deck removal section 2 Take off both pulley covers and route the belt by following the belt route sticker The easiest way to finish running the belt is routing the belt through the deck pulleys and carefully slipping the belt onto the clutch in the rear of the engine 3 Verify that the belt is...

Page 36: ...the actuator bar using two wrenches 5 Now ensure that the deck is level left to right and has a pitch down of from the back to the front This can be done by adjusting the tabs on the deck 6 Loosen the bolts on the back of the deck using two wrenches until the deck hanger is resting against the bolt 7 Adjust the front deck hanger until there is gap between the deck hanger and the bolt that it rests...

Page 37: ...intheslot ofthedeck Belttension shouldbe50 55lbs withthedeckatitslowest setting Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension gauge or you can buy one Part Number 041 9999 00 Blade Sharpening Thebladeonthetop seephoto was utilized long afterreplacementwasrequired In additiontoadecline incutquality failureto replaceawornordamagedblade c...

Page 38: ...wrench and an extension to gain more leverage You might need to put a wrench on top of the pulley bolt to keep the blade from spinning Bolts usedhaveright handedthreads Re torquetheblade bolts to 90 110lbs The blade spindles contain a sealed ballbearing insidethetopandbottomofthespindle The bearings are replaceable fora more cost effective repair PAGE 38 ...

Page 39: ...2 00 2 13 Bearing 010 7001 00 2 14 Seal 012 7003 00 1 15 1 2 13 Nylon Flange Nut 013 8050 00 1 16 Spacer 3 4 OD x 1 2 ID x 3 4 Length 025 5203 00 2 17 Front Wheel Spanner 025 5202 00 1 18 1 2 x 10 Bolt 018 3002 00 1 19 1 Fine Thread 1 2 Nylock Nut 013 9004 00 1 20 Dust Cover 014 7005 00 1 21 1 2 x 1 1 4 Gr5 Hex Bolt Coarse 018 2080 00 2 22 1 3 4 Bearing Large Bore Front Rim 022 7010 00 2 23 Spring...

Page 40: ...PAGE 40 25 30 27 8 18 17 8 9 8 26 20 18 17 7 6 4 28 24 15 15 11 21 13 10 23 22 16 12 14 29 Oultaw XP Drive Arms 31 2 3 1 3 19 Welded to Frame 34 2 32 3 1 5 3 34 33 ...

Page 41: ...lt Steering 018 2020 00 8 15 Steering Arm Elbow Right 031 9025 70 1 16 5 16 Flange Nut 013 9002 00 4 17 10mm Damper Ball Stud Steering 018 2050 00 4 18 1 2 13 Mechanical Lock Nut Grade F 013 0010 00 2 19 Steering Damper 087 3000 00 2 20 Upper adjuster Steering Arm Left 031 9017 70 1 21 Lower Adjuster Steering Arm Left 031 9014 70 1 22 3 8 x 1 1 4 Carriage Bolt 018 5043 00 2 23 Steering Arm Elbow L...

Page 42: ...PAGE 42 DETAIL A DETAIL B A B 36 35 16 17 17 15 17 16 16 20 35 10 21 25 24 23 22 28 29 26 33 30 27 32 34 34 7 8 9 6 3 2 19 14 13 15 14 13 13 14 11 12 4 5 7 8 9 1 31 18 Outlaw XP Gas Tank Assemblies 37 ...

Page 43: ...2 15 3 16 vinyl clamp 072 8070 00 6 16 1 4 vinyl tubing 051 8072 00 3 17 Outlaw 2015 Fuel Tank Right 067 1180 50 1 18 Fuel Tank Hose Nipple w Filter 067 6055 00 2 19 Analog Control Panel Outlaw 079 3360 00 1 20 Ignition Switch 077 8076 00 1 21 PTO Switch 056 8058 00 1 22 Rocker Deck Lift Switch 078 3000 00 1 23 Oil Light 089 1000 00 1 24 Tachometer 083 4013 00 1 25 Fuel Cap Kelch 066 8076 00 2 26 ...

Page 44: ... 1 2 36 38 33 34 35 37 39 20 16 13 12 12 11 13 18 18 18 17 15 21 17 19 67 22 23 7 6 9 10 8 3 4 5 3 44 54 55 52 56 49 50 53 48 51 26 28 27 26 47 26 31 30 29 32 40 42 43 41 44 24 25 60 59 58 57 61 26 62 53 26 27 28 46 71 43 45 69 70 14 64 63 68 66 ...

Page 45: ...OD x 1 2 ID x 3 4 Length 025 5203 00 3 33 3 8 x 1 3 4 Carriage Bolt 018 0009 00 4 34 Deck height lever pin 040 4000 00 1 35 3 8 Nylock Flange Nut 013 5202 00 4 36 Outlaw Deck Lever Lock 031 0100 00 1 37 Outlaw Height Indicator Plate Outer 026 2100 00 1 38 390 x 750 x 062 Nylon Washer 019 2003 00 5 39 Outlaw Deck Lift Pedal 026 0013 00 1 40 Pull Pin 040 5000 00 1 41 5 16 18 x1 Thumb Screw Zinc 030 ...

Page 46: ... A B 1 16 17 18 45 47 53 54 55 51 46 49 48 52 50 11 66 12 13 10 65 28 31 29 32 13 12 11 14 67 48 57 56 4 6 5 9 7 64 3 2 19 8 25 21 25 24 20 23 22 9 62 15 40 42 41 43 35 35 44 33 39 39 36 60 38 37 34 26 27 30 63 61 68 6 58 59 69 ...

Page 47: ...ck 32 Hydraulic Fan 015 9999 00 2 33 5 16 Nut 013 8043 00 2 34 3 8 X 9 16 18 ORB Male Fitting S A 2 P 4 024 5206 00 4 35 Pump Arm 031 5333 00 2 36 1 4 Nylock Nut 013 8073 00 2 37 1 4 20 x 1 GR 5 hex bolt zinc 018 4007 00 2 38 Hydraulic Pump Fitting 6400 10 024 5343 00 4 39 3 8 x 1 1 2 Hex Bolt 018 6012 00 4 40 3 8 Lock Washer 019 5037 00 4 41 3 8 Flat Washer 019 5029 00 4 42 3 8 Hex Nut 013 6014 0...

Page 48: ... 13 37 9 4 21 42 54 4 39 40 36 38 9 47 38 55 3 6 7 1 51 50 48 55 32 52 53 33 45 46 9 5 4 43 14 16 15 19 6 15 13 44 25 26 2 8 30 29 28 27 20 21 6 31 41 6 21 24 10 68 70 69 67 72 71 11 4 9 9 5 57 4 5 9 56 58 62 61 59 21 60 63 35 64 65 34 49 24 20 21 6 20 ...

Page 49: ... 4 34 3 8 Hose Clamp 072 8065 00 4 35 Brake Cable Adapter Bracket 039 0150 00 1 36 12 24x 1 2 HWH Bolt 018 1080 00 2 37 5 16 18 Nylock Jam Nut 1 2 Nut 013 9005 00 2 38 Brake Handle Cam Over 069 1000 00 1 39 Rubber Brake Grip cZT ZT 2013 069 7000 00 1 40 Bronze Bushing SF 1220 8 032 5053 00 1 41 3 8 16 Hex Flange Top L N 013 0009 00 1 42 Outlaw 2016 Tank Support Left 031 2045 00 1 43 Outlaw 2015 Ta...

Page 50: ... Inner 063 8020 00 1 13 Canister Air Filter Outer 063 8019 00 1 14 M8 1 25 Zinc Nut 013 0075 00 4 15 Ground Cable 086 0005 00 1 16 7 16 Lock Washer 019 8053 00 1 17 7 16 x 2 1 2 Hex Bolt 018 5300 00 1 18 Clutch Assembly 070 1000 00 1 19 Clutch Pigtail 070 2000 00 1 20 PTO Engager Holder 057 5906 00 1 21 3 8 x 1 Hex Bolt 018 6049 00 2 22 3 8 Lock Washer 019 5037 00 2 23 3 8 Hex Nut 013 6014 00 2 24...

Page 51: ...1 14 14 mm Oil drain Hose 993cc Vanguard 051 5402 00 1 15 1 1 8 Flat Spacer 019 6029 00 1 16 Pump Belt 041 8411 00 1 17 7 16 Lock Washer 019 8053 00 1 18 7 16 x 2 1 2 Hex Bolt 018 5300 00 1 19 Clutch Assembly 070 1000 00 1 20 Clutch Pigtail 070 2000 00 1 21 PTO Engager Holder 057 5906 00 1 22 3 8 x 1 Hex Bolt 018 6049 00 2 23 3 8 Lock Washer 019 5037 00 2 24 3 8 Hex Nut 013 6014 00 2 25 Harness Ad...

Page 52: ...ETAIL D A B C D 4 43 41 42 44 49 8 4 52 7 47 4 59 58 58 32 57 61 63 56 60 16 15 35 34 45 13 12 20 18 17 28 24 23 46 26 25 27 22 26 2 3 21 37 30 4 29 14 1 5 31 54 4 5 4 51 50 47 9 10 11 38 39 40 36 6 54 33 19 55 Outlaw 54 Deck 53 48 62 28 ...

Page 53: ... 28 Deck Wheel Bolt 018 0010 00 6 29 Anti Scalp Rollers 022 1000 00 6 30 1 3 4 Pulley Spacer 025 5339 00 1 31 1 2 x 4 Bolt Grade 8 018 5019 00 4 32 5 Spindle Deck Pulley 033 6003 00 3 33 3 8 x 1 1 4 Hex Bolt 018 5040 00 12 34 54 Deck Fusion Blade For Outlaw 038 0001 00 3 35 54 Deck Adustable Front Left 060 5520 00 1 36 54 Deck Adustable Front Right 060 5530 00 1 37 Pulley Cover 014 5000 00 2 38 Ac...

Page 54: ... DETAIL D A B C D 8 50 7 53 4 42 45 43 44 4 4 58 57 48 60 57 33 56 63 55 59 14 4 30 31 38 1 37 26 27 3 22 2 28 23 24 25 29 47 5 32 61 4 5 6 61 9 10 11 4 52 51 40 41 39 17 20 34 19 18 12 13 21 46 36 35 15 16 54 Outlaw 61 Deck 48 49 62 29 ...

Page 55: ...ock Flange Nut Zinc 013 8049 00 7 29 Deck Wheel Bolt 018 0010 00 6 30 Anti Scalp Rollers 022 1000 00 6 31 1 3 4 Pulley Spacer 025 5339 00 1 32 1 2 x 4 Bolt Grade 8 018 5019 00 4 33 6 1 4 Drive Pulley 033 6004 00 3 34 61 inch Fusion Blade 038 6080 00 3 35 3 8 x 1 1 4 Hex Bolt 018 5040 00 12 36 61 Deck Adustable Front Right 060 6220 00 1 37 61 Deck Adustable Front Left 060 6210 00 1 38 Pulley Cover ...

Page 56: ... DETAIL D A B C D 33 30 29 28 32 27 12 18 31 11 45 4 36 62 4 5 3 62 10 9 8 3 2 46 50 39 38 15 3 17 16 34 35 1 20 19 21 61 44 26 13 14 24 23 22 25 6 52 3 3 48 7 41 3 42 40 43 3 58 57 46 57 37 60 64 55 59 54 49 Outlaw 72 Deck 51 53 47 63 33 ...

Page 57: ... 210 6005 00 1 29 60 Discharge Lower Bracket 039 4863 00 1 30 360 ID Plastic Washer 019 6042 00 2 31 5 16 x 1 1 4 Carriage Bolt 018 4703 00 5 32 5 16 Nylock Flange Nut Zinc 013 8049 00 7 33 Deck Wheel Bolt 018 0010 00 6 34 Anti Scalp Rollers 022 1000 00 6 35 1 3 4 Pulley Spacer 025 5339 00 1 36 1 2 x 4 Bolt Grade 8 018 5019 00 4 37 Acorn nut pulley Cover 013 0004 00 4 38 360 ID Plastic Washer Blac...

Page 58: ...e Housing 037 4001 00 1 1 4000 Series Spindle Spacer 037 4002 00 1 2 Locking Collar w 1 4 20 Set Screw 037 9050 00 1 3 Spindle Dust Cap 037 8002 00 2 4 ZT AOS Spindle Shaft 037 6026 00 1 5 Bearing 6206 037 6023 00 4 6 5 4 6 6 1 2 6 6 4 3 037 4000 50 Double Bearing Spindle ...

Page 59: ...PAGE 59 ...

Page 60: ...___________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ____________________________________________...

Page 61: ...___________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ____________________________________________...

Page 62: ...ttled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an authorized service center or dealership 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LA...

Page 63: ...ISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your records Serial _______________________________________________________ Date of Purchase ________________________________________________ Dealer Information _______________________________________________ PAGE ...

Page 64: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 ...

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