Bad Boy OUTLAW EXTREME Page 3 Owner'S, Service & Parts Manual Download

Page: 3 / 52

This manual applies to the following equipment:

Bad Boy Outlaw Series

Outlaw 5400 54˝ 30hp Briggs PRO

Outlaw 5400 61˝ 30hp Briggs PRO

Outlaw Extreme 5400 54˝ 31hp Kawasaki

Outlaw Extreme 6100 61˝ 31hp Kawasaki

Outlaw Extreme 7200 72˝ 31hp Kawasaki

Outlaw Extreme 6100 61˝ 36hp Vanguard

Outlaw Extreme 7200 72˝ 36hp Vanguard

72˝ Blade

Hi-Lift Fusion

Gator Blade

Wave Blade

038-7230-00

038-5400-00 038-7215-00

61˝ Blade

Hi-Lift Fusion

Gator Blade

Wave Blade

038-6080-00

038-6081-00 038-6090-00

54˝ Blade

Hi-Lift Fusion

Gator Blade

Wave Blade

038-0001-00

038-0003-00 038-5220-00

Deck Belt

72˝

61˝

54˝

041-0202-00

041-0178-00 041-1650-00

Pump Belt

041-5048-00

Vanguard 36hp

Oil Filter

Air Filter Inner

Air Filter Outer

063-8018-00

063-8020-00 063-8019-00

Kawasaki 31hp

Oil Filter

Air Filter Inner

Air Filter Outer

063-8017-00

063-2031-00 063-2032-00

Briggs Pro 30hp

Oil Filter

Air Filter

063-8018-00 063-3003-00

Motor Oil

10w30 (2 quarts)

Hydro Oil

20w50 (8 quarts)

5400 Hydro Filters

063-1060-00

COMMONLY USED ITEMS AND PART NUMBERS

PAGE 3

Summary of Contents for OUTLAW EXTREME

Page 1: ...ERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Outlaw Extreme Outlaw ...

Page 2: ...on 5 page 8 Troubleshooting and FAQ Section 6 pages 8 9 Controls Section 7 page 9 Moving Inoperable Mower Section 8 page 10 Instrumentation Section 9 page 10 Mower Blade Maintenance Section 10 page 11 Greasing Bearings Section 11 pages 11 How to choose the right blade Page 12 Mowing Tips Page 21 SERVICE SECTION BEGINS ON PAGE 13 PARTS SECTION BEGINS ON PAGE 22 LIMITED WARRANTY PAGE 46 PAGE 2 ...

Page 3: ...Hi Lift Fusion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6090 00 54 Blade Hi Lift Fusion Gator Blade Wave Blade 038 0001 00 038 0003 00 038 5220 00 Deck Belt 72 61 54 041 0202 00 041 0178 00 041 1650 00 Pump Belt 041 5048 00 Vanguard 36hp Oil Filter Air Filter Inner Air Filter Outer 063 8018 00 063 8020 00 063 8019 00 Kawasaki 31hp Oil Filter Air Filter Inner Air Filter Outer 063 8017 00 ...

Page 4: ...Warranty Registration The Warranty Registration form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty is non transferable Model Serial Number Your Outlaw model serial numbers are found on the SIN plate underneath seat The serial numbers are necessary on the ...

Page 5: ...eye protection while mowing and servicing 2 8 Always wear ear protection such as earplugs while mowing 2 9 If you strike something with the mower turn the blades and mower off engage the parking brake and inspect the machine for damage before resuming 2 10 Be aware of low hanging limbs or objects that could potentially be hazardous while mowing 2 11 Never operate a poorly maintained machine 2 12 N...

Page 6: ...inks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure before doing work SECTION 3 MOWER OPERATION Never operate the machine with faulty equipment Always be alert of sudden changes in landscape as the mower will react differently on slopes or embankments ...

Page 7: ...with your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees SECTION 4 MOWER MAINTENANCE Check each and provide maintenance when needed DAILY 4 1 Check Engine Oil 4 2 Check Engine Air Filter 4 3 Tire Pressure 4 4 Inspect Blades Within FIRST five hours of usage ch...

Page 8: ... cut 6 1 A Check tire pressure check blade sharpness replace blades or sharpen at least once per year or when needed make sure blades are tightened properly check spring and belt tension check the underside of the deck to ensure the mower deck is free of grass build up and debris make sure your machine is at full throttle and vary your mowing pattern each time you cut your grass 6 2 Q What should ...

Page 9: ...le Control A cable is connected to the engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Choke Control A cable is linked to manually operate the engine choke When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate t...

Page 10: ...n Return the arms to the forward position for normal operation 8 4 Your Bad Boy Mower Weighs OUTLAW SERIES 1180 1310 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of the machines you shouldn t ever try to push or pull a Bad Boy Mower by hand This could cause serious bodily injury 8 6 Hopefully you ll never need to use this section of the manual However if...

Page 11: ...hick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED SECTION 11 GREASING THE BEARINGS 11 1 Park the machine on a level surface and disengage the blade control switch 11 2 Move the motion control levers outward...

Page 12: ...ific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to mulch clippings you should see about the availability of mulching blades or a mulching kit The type of blade installed on a new mower is a decision the retailer makes for each model of mower based o...

Page 13: ...move the filter Outlaws have one large nut on the filter cover The filter also serves as the oil drain Each transaxle holds about 2 quarts of hydro oil Outlaw holds 4 quarts in each transaxle reinstall new filters and skid plates Use only hydro gear filters Use of any other type of filter will result in damage to the hydro system and void the warranty Transaxle service recommended within the first...

Page 14: ...ine release parking brake stay clear of moving rear tires Next pull the neutral bypass levers located at the rear of the frame on either side of the muffler move the drive arms forward and backward 4 to 6 times slowly This relieves any air that may be trapped in the system It may be necessary to add more oil to the hydro overflow tank after 10 15 minutes of running These bypass levers also serve a...

Page 15: ... carburetor on the side of the engine Note the direction of flow on the side of the filter Replace once a year Remove and inspect air cleaner weekly More often in dusty conditions Do not blow filter out with air pressure this will cause the filter to be filled with tiny holes that will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in du...

Page 16: ...g harness ground cable The ground is located just inside of the right side fuel tank on most models Ensure that the ground is connected clean and tight On some models this wire may be connected to the negative side of the battery Check the condition and connection of the relays located under the seat Ensure that they are clean and connected Make sure that wire terminal ends have not been pushed ou...

Page 17: ...PAGE 17 ...

Page 18: ...ut to find a castellation for the pin to fit in Never back the bearing tension off after torquing the nut this will spring the bearing cage Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting in each front wheel and one in each front caster bearing housing Grease at every engine oil change There is one grease fitting on each of the actuator bar pillow b...

Page 19: ...ck belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat surface and set the air pressure in all four tires Raise the deck up and measure all four corners of the deck to see if it is level from left to right and front to back All decks should be level from l...

Page 20: ...own above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too long Resharpening is recommended by professionals only to determine when the blade needs to be replaced and because of the need for rebalancing To change blades it may be easier to use a piece of wood...

Page 21: ...season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of operation during the initial break in period At the end of the mowing season use a ...

Page 22: ...PARTS SECTION PAGE 22 ...

Page 23: ...Outlaw PAGE 23 ...

Page 24: ...Outlaw Extreme PAGE 24 ...

Page 25: ...PAGE 25 ...

Page 26: ...PAGE 26 ...

Page 27: ...PAGE 27 ...

Page 28: ...PAGE 28 ...

Page 29: ...PAGE 29 ...

Page 30: ...PAGE 30 ...

Page 31: ...PAGE 31 ...

Page 32: ...PAGE 32 ...

Page 33: ...Outlaw PAGE 33 ...

Page 34: ...Outlaw Extreme PAGE 34 ...

Page 35: ...PAGE 35 ...

Page 36: ...PAGE 36 ...

Page 37: ...PAGE 37 ...

Page 38: ...PAGE 38 ...

Page 39: ...PAGE 39 ...

Page 40: ...PAGE 40 ...

Page 41: ...PAGE 41 ...

Page 42: ...PAGE 42 ...

Page 43: ...PAGE 43 ...

Page 44: ...PAGE 44 ...

Page 45: ...PAGE 45 ...

Page 46: ...PAGE 46 ...

Page 47: ...PAGE 47 ...

Page 48: ...PAGE 48 ...

Page 49: ...PAGE 49 ...

Page 50: ...ANTY A Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Bad Boy Inc Proof of the date of purchase may be required to verify warranty coverage B Warranty claims will not be reviewed or paid unless the warranty registration card is received by Bad Boy Inc within 30 days of the retail purchase date 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRE...

Page 51: ...covington badboymowers com Bill Hurst bill badboymowers com Taylor Prince taylor prince badboymowers com James Russell james russell badboymowers com Warranty Dustin Tissiere dustin badboymowers com Bill Hurst bill badboymowers com Parts Brad Foree brad badboymowers com Robert Patterson robert patterson badboymowers com PAGE 51 ...

Page 52: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 ...

Search results

Summary of Contents for OUTLAW EXTREME

Reviews:

Related manuals for OUTLAW EXTREME

Brands by name

Popular brands

Bad Boy OUTLAW EXTREME, Owner'S, Service & Parts Manual

Search results

Summary of Contents for OUTLAW EXTREME

Reviews:

Related manuals for OUTLAW EXTREME

Brands by name

Popular brands