ii
NOTES
640770 Service Parts Manual
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless
otherwise indicated.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of america Federal and State
emission certification applicable at the time of manufacture.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Failure to properly maintain batteries may void the warranty. Refer to the battery manual for
instructions on the proper maintenance and care of the batteries.
BATTERY PROLONGED STORAGE
Batteries self-discharge over time. The rate of self-discharge varies depending on the
ambient temperature, the age and condition of the batteries.
Fully charged batteries will not freeze in winter temperatures unless the temperature falls
below -75°F (- 60°C).
For winter storage, the batteries must be clean, fully charged and disconnected from any
source of electrical drain.
The battery charger may be left connected to the vehicle to maintain a full charge on the
batteries, provided the charger is plugged into an active electrical source. If power to the
electrical source is disconnected or interrupted, the battery charger will continue to check
the charge on the battery pack. This will draw power from the battery pack and eventually
drain the batteries if power is not restored in a timely manner.
The batteries must be checked and recharged as required or at a minimum of 30 day inter-
vals.
Check and maintain the proper fluid level in all battery cells during the storage period.
Proper fluid level is required for maximum battery performance.
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state envi-
ronmental officials regarding disposal information.
WARRANTY
Separate inserts supplied in packaging with the vehicle provide information on Product
Warranty and on Emissions Warranty. Failure to follow instructions for emission parts
replacement may violate Federal Law (40 CFR part 1068.105 (b)) and be subject to fines and
other penalties as described in the Clean Air Act.
Summary of Contents for OFF ROAD AMBUSH iS
Page 1: ...640770 AB REVISED JUL Y 2017 ISSUED OCTOBER 2014 SERVICE PARTS MANUAL...
Page 2: ......
Page 6: ...NOTES Notes Page iv 640770 Service Parts Manual...
Page 14: ...Service Parts Manual Notes ACCELERATOR Page A 5 640770 Service Parts Manual...
Page 22: ...Service Parts Manual Notes BATTERY SYSTEM Page B 7 640770 Service Parts Manual...
Page 27: ...Service Parts Manual Notes BODY Page C 4 Service Parts Manual 640770 Service Parts Manual...
Page 36: ...Service Parts Manual Notes BODY Page C 13 640770 Service Parts Manual...
Page 37: ...Service Parts Manual Notes BODY Page C 14 Service Parts Manual 640770 Service Parts Manual...
Page 42: ...Service Parts Manual Notes BRAKES Page D 5 640770 Service Parts Manual...
Page 43: ...Service Parts Manual Notes BRAKES Page D 6 Service Parts Manual 640770 Service Parts Manual...
Page 46: ...Service Parts Manual Notes CLUTCH Page E 3 640770 Service Parts Manual...
Page 47: ...Service Parts Manual Notes CLUTCH Page E 4 Service Parts Manual 640770 Service Parts Manual...
Page 50: ...Service Parts Manual Notes DIRECTION SELECTOR Page F 3 640770 Service Parts Manual...
Page 54: ...Service Parts Manual Notes DIFFERENTIAL LOCK Page G 3 640770 Service Parts Manual...
Page 66: ...Service Parts Manual Notes ELECTRICAL SYSTEM Page H 11 640770 Service Parts Manual...
Page 73: ...Service Parts Manual Notes ENGINE Page J 6 Service Parts Manual 640770 Service Parts Manual...
Page 76: ...Service Parts Manual Notes ENGINE MUFFLER Page K 3 640770 Service Parts Manual...
Page 80: ...Service Parts Manual Notes FRONT AXLE Page L 3 640770 Service Parts Manual...
Page 90: ...Service Parts Manual Notes FRONT SUSPENSION AND STEERING Page M 9 640770 Service Parts Manual...
Page 100: ...Service Parts Manual Notes FUEL SYSTEM Page N 9 640770 Service Parts Manual...
Page 104: ...Service Parts Manual Notes MOTOR Page P 3 640770 Service Parts Manual...
Page 105: ...Service Parts Manual Notes MOTOR Page P 4 Service Parts Manual 640770 Service Parts Manual...
Page 110: ...Service Parts Manual Notes OPERATOR PROTECTION SYSTEM Page Q 5 640770 Service Parts Manual...
Page 117: ...Service Parts Manual Notes REAR AXLE Page R 6 Service Parts Manual 640770 Service Parts Manual...
Page 126: ...Service Parts Manual Notes REAR SUSPENSION Page S 9 640770 Service Parts Manual...
Page 138: ...Service Parts Manual Notes SEATING Page T 11 640770 Service Parts Manual...
Page 139: ...Service Parts Manual Notes SEATING Page T 12 Service Parts Manual 640770 Service Parts Manual...
Page 143: ...Service Parts Manual Notes TRUCKBED Page U 4 Service Parts Manual 640770 Service Parts Manual...
Page 150: ...Service Parts Manual Notes WEATHER PROTECTION Page V 7 640770 Service Parts Manual...
Page 154: ...Service Parts Manual Notes WHEELS AND TIRES Page W 3 640770 Service Parts Manual...
Page 155: ......