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Backyard Products HANDY HOME PRODUCTS MARCO Series, Assembly Manual, Page: 1 / 53

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Backyard Products HANDY HOME PRODUCTS MARCO Series Assembly Manual Download Page 1

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Summary of Contents for HANDY HOME PRODUCTS MARCO Series

Page 1: ...oduct information call our toll free number or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 7 00 PM EST Saturday 8 30 AM...

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Page 3: ...ding ENGINEERED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level sur...

Page 4: ...he assembly or installation Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge...

Page 5: ...this will vary depending on your speci c site 3 TAB SHINGLES 5 Bundles PAINT FOR SIDING 2 Gallons Use 100 acrylic latex exterior paint 2 coats recommended CAULK 3 Tubes Use acrylic latex exterior cau...

Page 6: ...0 x 227 cm 2 x 4 x 21 5 x 10 x 53 cm x1 2 x 3 x 22 1 8 5 x 7 6 x 56 cm LT x4 2 x 3 x 72 5 x 7 6 x 183 cm OY x2 7 16 x 2 1 2 x 73 1 2 1 1 x 6 3 x 187 cm x2 2 x 3 x 70 1 4 5 x 7 6 x 178 4 OZ x8 2 x 3 x...

Page 7: ...cm 2 5 0 cm 3 4 1 9 cm 1 1 4 3 2 cm x2 BOXES x4 BOXES x2 3 8 x 23 7 8 x 72 1 x 61 x 183 cm x2 x2 x4 3 8 x 48 x 72 1 x 122 x 183 cm x1 x1 x1 x1 x1 RIGHT DOOR x2 x2 x2 x2 19 x 96 48 x 244 cm 23 7 8 x 19...

Page 8: ...cm 23 7 8 x 23 7 8 61 x 61 cm 6 FLOOR PANELS Not Included You will need oor panels and nails to complete your oor Floor panel sizes and quantities are shown below NOTE Use a minimum of 5 8 1 6 cm ori...

Page 9: ...in direct contact with ground For best results and aiding in water drainage use gravel under each concrete block LEVELING METHODS If you are building your shed on a concrete foundation see the follow...

Page 10: ...your kit or purchase full length treated lumber Use a high quality exterior grade caulk beneath all sill plates Fasten 2 x 4 5 x 10 cm sill plates to slab using approved concrete anchors fasteners not...

Page 11: ...48 122 cm 21 53 cm 24 61 cm 1 1 2 3 8 cm 120 305 cm 48 122 cm 48 122 cm 24 61 cm 72 183 cm 96 244 cm 72 183 cm x2 x2 x6 NOTE Look for Stamp FLOOR FRAME 2 x 4 x 21 5 x 10 x 53 cm 2 x 4 x 48 5 x 10 x 12...

Page 12: ...and mark from end of boards NOTE Look for Stamp FLOOR FRAME 3 7 6 cm x28 2 x 4 x 72 5 x 10 x 183 cm Treated Wood 2 x 4 x 89 1 2 5 x 10 x 227 cm Treated Wood 2 x 4 x 48 5 x 10 x 122 cm Treated Wood Cen...

Page 13: ...frame squareness by measuring diagonally across corners If the measurements are the same the frame is square The diagonal measurement will be approximately 167 3 8 425 cm When the frame is level and s...

Page 14: ...d lines to nail into joists under panel 5 8 x 48 x 92 5 8 1 6 x 122 x 235 cm PARTS REQUIRED Ensure your oor frame is square by installing one panel and squaring frame 120 305 cm 92 5 8 235 cm 12 30 5...

Page 15: ...lines 5 You have nished Installing your oor panels PARTS REQUIRED x1 x1 x1 x1 5 8 x 23 7 8 x 23 7 8 1 6 x 61 x 61 cm 5 8 x 23 7 8 x 92 5 8 1 6 x 61 x 235 cm 5 8 x 23 7 8 x 96 1 6 x 61 x 244 cm FLOOR P...

Page 16: ...alling oor panels Re level if needed The oor should used as a stable work surface for wall construction Organize your assembly procedure during the build process to avoid over handling of the walls HI...

Page 17: ...me Mark a straight line on the Floor from corner to corner Screw blocks in place to measurement shown Make sure blocks are square and at 125 317 5 cm You have nished building a Rafter Jig 2 3 BEGIN 1...

Page 18: ...hown Repeat steps 1 4 to build three more assemblies Flip over rafter assembly and glue and nail gusset to back side Unscrew jig and save blocks Set aside rafters and proceed to building your back wal...

Page 19: ...2 3 8 cm 1 1 2 3 8 cm 1 1 2 3 8 cm 94 1 2 240 cm Orient parts on edge on oor as shown Nail using two 3 nails at each connection 2 1 BEGIN 3 7 6 cm x6 PB PB NH PR PARTS REQUIRED BACK WALL FRAME 3 7 6 c...

Page 20: ...ews at middle connection 3 4 FINISH 5 You have nished building your back wall frame PARTS REQUIRED 3 7 6 cm x2 BACK WALL FRAME D O O R 2 x 3 x 46 1 4 5 x 7 6 x 117 5 cm x1 NH 46 1 4 117 5 cm 1 1 2 3 8...

Page 21: ...panel Be sure to maintain 1 measurement between bottom edge of frame and bottom edge of panel Fig A B 3 2 1 Nail using 2 nails 6 apart on edges and 12 apart inside panel Maintain 1 measurement as show...

Page 22: ...with primed side facing up 5 6 7 4 Use a 3 4 gauge block at edges of panel Nail using 2 nails 6 apart on edges and 12 apart inside panel Proceed to building your wing wall panels Do not nail in groove...

Page 23: ...all panel primed side down onto OY Fig A and ush to panel edges as shown 3 2 1 ONE LEFT and ONE RIGHT aside Continue building your back wall BEGIN D O O R Use 2x3 s for support 10 25 4 cm Approximatel...

Page 24: ...k wall frame using 2 nails 6 apart Place wing wall assemblies onto frame with bottom of panels ush 6 5 You have nished attaching your wing walls FINISH 7 Do not nail in groove Primed Side UP HINT To d...

Page 25: ...each end Lay out two PB one PR and one LT on edge on oor 2 Ensure LT is centered with PR and nail in place with two 3 nails 3 You have nished building your Front Wall Frame FINISH 4 BEGIN 1 D O O R F...

Page 26: ...ELS 2 3 1 BEGIN Place LEFT panel on front frame as shown with primed side up Use a 3 4 gauge block on edges of panel Be sure to maintain 1 measurement between bottom edge of frame and bottom edge of p...

Page 27: ...cm x22 3 4 GAUGE BLOCK GAA FRONT WALL PANELS 5 6 4 Place RIGHT panel on front frame primed side up Use a 3 4 gauge block on edges of panel Nail panel to frame with 2 nails 6 apart D O O R Do not nail...

Page 28: ...RIGHT x1 x1 Pre assembled Pre assembled Primed Side UP 7 8 You have nished attaching your wing walls FINISH 9 Place wing wall panels onto frame with bottom of panels ush Nail left and right wing wall...

Page 29: ...FRAMES 1 BEGIN 2 Orient parts on edge on oor Measure and mark from end of boards IMPORTANT You will build two walls the same Use two 3 nails at each mark D O O R 3 7 6 cm x18 PARTS REQUIRED x8 2 x 3 x...

Page 30: ...Place panels onto 2x3 with primed side against 2x3 Fig A Keep panels ush along entire edge of 2x3 top plate Fig A Attach sof t panels ush to 2x3 Fig A and with 3 8 offset at ends Fig B C using fourte...

Page 31: ...Note the lip and square edges Use the gauge block to mark the 3 4 measurement on the wall stud Locate the panel ush under the sof t panel Secure panel with two 2 nails in the corners Fig A 7 6 5 Nail...

Page 32: ...e walls FINISH 10 PARTS REQUIRED 3 8 x 23 7 8 x 72 1 x 61 x 183 cm x2 3 8 x 48 x 72 1 x 122 x 183 cm x2 SIDE WALL PANELS 3 4 GAUGE BLOCK GAA For squareness maintain 3 4 and ush under sof t panel For s...

Page 33: ...temporary brace Secure with two 3 screws 2 BEGIN 1 First nail lower edge of panel to oor frame using 2 nails 6 apart Angle nail to hit oor frame Fig A 3 Screw back wall uprights to oor using two 3 scr...

Page 34: ...corner Fig C Nail along the panel edge into the trim using 2 nails spaced 6 apart Nail along bottom of panel using 2 nails 6 apart Angle nail to hit oor frame Fig D D O O R Stand right sidewall on oo...

Page 35: ...e to side The sidewall sof t will overlap the frontwall 3 8 Fig A Nail the frontwall ush to the oor using 2 nails 6 apart Angle nails to hit oor frame Fig B Nail the lower sidewall corner to the front...

Page 36: ...eam Fig B Position second CD ush to panel edge and ush to CD already attached Fig A Attach trim with eight 1 1 4 screws from inside Install two screws at seam Fig B Repeat steps 1 2 to attach the back...

Page 37: ...inside of shed using four 1 1 4 screws as shown Fig A You have attached your endcaps 2 3 BEGIN 1 PARTS REQUIRED 1 1 4 3 2 cm x32 3 4 x 3 1 2 x 5 1 9 x 9 x 12 7 cm 3 4 x 3 1 2 x 8 1 2 1 9 x 9 x 21 6 c...

Page 38: ...eat steps to attach 4 rafters Attach with two 3 screws at each end Fig B Re tighten 2 screws if neccessary You have attached your rafters Flush 3 2 BEGIN 1 PARTS REQUIRED pre assembled x4 Screw into t...

Page 39: ...A and endcaps at ends of rafters Fig B C using 2 5 cm nails as shown Flush Repeat steps to attach fascia trim on both sides You have attached your fascia trim 2 PARTS REQUIRED 1 x 3 x 23 1 4 2 5 x 7 6...

Page 40: ...uare Commonly known as racking Roof panels may cause serious injury until securely fastened Attach the 48 x 96 panel with the rough side up painted grid lines side with a 3 4 measurement on the rafter...

Page 41: ...ement Fig F G 3 Attach the lower roof panels ush to the upper panels Fig J and 3 4 on rafter Fig I and with a 1 4 measurement at the gable trim Fig J Nail the roof panel using 2 nails 6 apart on edges...

Page 42: ...hten securely Attach temporary support ZJ at bottom with 1 1 4 screws in middle and 2 screws at ends Tighten securely D O O R HINT Look for 3 8 SPACER attached to doors ZJ OO Make sure spacer is attac...

Page 43: ...oors open properly 6 FINISH 7 You have nished installing your doors Screw hinge boards into wall supports and oor using four 3 screws as shown Make sure screws go into framing and oor Fig C D 5 3 7 6...

Page 44: ...screws as shown Fig A Center trim ZJ over doors and secure using eight 2 nish nails into framing as shown Reinforce the door trim using 3 4 screws through door panel into trim Fig A Locate screws as...

Page 45: ...7 6 x 175 cm x2 2 5 cm x14 DOOR WEATHERSTRIP OO FINISH 5 On right door center OO vertically in door opening Fig A OO will offset the right door 1 IN from the door trim Fig C 3 Secure OO using seven 3...

Page 46: ...ARDWARE 3 With door closed mark hole location for bolt to extend into HINT Extend bolt to leave a mark in wood Tap bolt with hammer Drill 3 8 hole deep enough for bolt to slide into 2 Mount barrel bol...

Page 47: ...inting Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT IN...

Page 48: ...cross with lower edge of roof deck NOTE If you have installed drip edge install shingles ush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overha...

Page 49: ...5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles ush at top of rst row s rain slots E...

Page 50: ...ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from...

Page 51: ...e cut off pieces rst Score shingle then snap off angled cut Install rst ridge cap ush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm 2 5...

Page 52: ...s 4 between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install ush to shingles 4 5 6 7 2 Nails per side You have nished your ridge c...

Page 53: ...t and seal all exposed edges sides and faces of SmartSide and waferboard siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas Timber Buildings To validate your wa...

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