Backyard Products GRILL SHACK User Manual Download

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

BUILDING INSTRUCTIONS AND APPROVALS

Be sure to check local building department and homeowners association for specific restrictions and/or
requirements before building



SURFACE PREPARATION

To ensure proper assembly you must build your Grill Shack on a level surface.



CHECK ALL PARTS

Inventory all parts listed on Part Identification page inside this manual. Contact our Customer Service
Team if any parts are missing or damaged.



ADDITIONAL MATERIAL

You will need additional materials to complete your Grill Shack. See inside this manual for required
and optional materials and quantities.

ASSEMBLY MANUAL

GRILL SHACK

IMPORTANT

READ INSTRUCTION THOROUGHLY PRIOR TO BEGINNING ASSEMBLY

BEFORE YOU BEGIN

‐CUSTOMER SERVICE‐

Call: 1-888-268-4981

Summary of Contents for GRILL SHACK

Page 1: ...HECK ALL PARTS Inventory all parts listed on Part Identification page inside this manual Contact our Customer Service Team if any parts are missing or damaged ADDITIONAL MATERIAL You will need additio...

Page 2: ...the product on a solid level surface or platform capable of supporting the structure Minimum 3 5 concrete slab or 12 deep footing With wood deck the structure must attach to the framing of the deck an...

Page 3: ...ation structural damage and splintering Sand down splinters and replace deteriorated wood members As with all wood some checking and small cracks in grain is normal Some gapping may occur at some wood...

Page 4: ...GRILL SHACK SPECIFICATIONS TOTAL HEIGHT 8 5 FRONT HEAD CLEARANCE 7 1 REAR HEAD CLEARANCE 6 7 4 0 10 0 12 0 7 7 1 APPROX 4...

Page 5: ...R SECTION 2 x 6 x 72 REAR HEADER SECTION 2 x6 x 60 SIDE HEADER 2 x 4 x 84 RAFTER NOT SHOWN X8 GRILL SHACK PART IDENTIFICATION CLOSURE POLY SHEET X2 6 x 6 x 85 REAR POST X2 X2 X2 X5 X8 X8 X24 X6 DESCRI...

Page 6: ...8 X 3 CONCRETE ANCHORS 3 WOOD SCREWS STAND OFF 1 3 4 TIMBER SCREWS 8 KEYSTONE 1 LATH SCREWS HARDWARE SHEET HEX NUT CAPS 1 4 X 1 1 2 SDS 6 TIMBERLOCK 4 TIMBER SCREWS NOTE IMAGES NOT TO SCALE RPBR RETR...

Page 7: ...r local building and city codes ordinances neighborhood covenants or height restrictions We supply Post Brackets with this structure which gives you the flexibility to permanently install your structu...

Page 8: ...H 2 3 1 2 DECK SCREWS PRIOR TO STANDING UP THE POSTS EACH HOLE POSITION WITH HELP PLUMB POST WITH LEVEL CENTER HOLE PER POST ANCHOR TO THE CONCRETE SLAB AS SHOWN BELOW STEP 2 POST ANCHORS 2 3 REMOVE P...

Page 9: ...BOTTOM TRIM 3 1 INSTALL 4 FOUR POST BOTTOM TRIM TO EACH OF THE 4 FOUR CORNER POSTS AS SHOWN IN 3 2 FASTEN TO CORNER POSTS USING PROVIDED WOOD SCREWS POST POST CAP NO DADO POST CAP WITH DADO 3 DECK SC...

Page 10: ...LY FRONT HEADER ASSEMBLY 2 X 8 X 72 HEADER 2 X 8 X 72 HEADER 8 KEYSTONE 2 X 6 X 72 HEADER 2 X 6 X 72 HEADER 6 KEYSTONE REAR HEADER ASSEMBLY 1 7 8 BLACK SCREWS NOTE HEADER MUST BE STRAIGHT AT THIS POIN...

Page 11: ...RLOCK SCREWS AND CAP NUTS TO EACH END AS SHOWN BELOW HEADER ASSEMBLY LEVEL FIRST TOP OF HEADER ARE MARKED FOR 12 OVERHANG AT SIDES ONE PER SIDE WITH CAP NUT FRONT POST FRONT POST 4 TIMBERLOCK IF OPPOS...

Page 12: ...P OF BACK HEADER LEVEL WITH BOTTOM OF 6 1 REPEAT STEP 5 FOR REAR POSTS 85 TALL NOTE STEP 6 REAR HEADER TOP OF REAR HEADER LEVEL BOTTOM OF FRONT HEADER REAR POST 85 TALL FRONT POST 93 TALL FRONT POST 9...

Page 13: ...ER THE FRONT HEADER 7 1 INSTALL TWO SIDE HEADERS 2 X 6 X 60 ON OUTSIDE OF POST AT EACH SIDE SQUARE AND LEVEL WITH 7 2 SECURE USING 4 TIMBERLOCK SCREWS AND CAP NUTS AS SHOWN BELOW AND HEX NUTS TIMBERLO...

Page 14: ...TH 3 DECK SCREWS AND FLUSH WITH TOP OF HEADER WITH TWO 3 DECK SCREWS THROUGH BRACE INTO HEADER NOTE ENSURE EACH TIME POST AND HEADER CONNECTIONS ARE SQUARE TO EACH OTHER FLUSH FLUSH FLUSH 3 DECK SCREW...

Page 15: ...NOTE INSTALL FIRST AND LAST RAFTER AND USE A STRING LINE ACROSS TAILS TO LINE UP ADDITIONAL RAFTERS 9 1 LAY REMAINING RAFTERS AND SECURE WITH 6 SCREWS BY GOING DOWN THROUGH THE PREDRILLED HOLE IN RAFT...

Page 16: ...ING 10 1 THE RAFTER TOP EDGE IS PRE MARKED FOR 2 X 2 STRIPPING EXTEND THE END BEYOND THE RAFTER TO SAME DISTANCE AS TAIL OF HEADER ATTACH THE 2 X 2 STRIPPING TO RAFTERS WITH 3 DECK SCREWS NOTE INSTALL...

Page 17: ...OF EACH 2 X 2 STRIP BEGIN WITH HUMP END FLUSH WITH END OF STRIPPING SECURE USING TRUSS HEAD SCREWS LATH SCREWS 3 PER CLOSURE STRIP NOTE CLOSURE STRIPS INTERLOCK WITH EACH OTHER KEEP THEM ALL FACING TH...

Page 18: ...BBER WASHER SCREWS PER SHEET SIDE OF SHEET WITH FACTORY LABEL SHOULD FACE UP TO ENSURE UV INHIBITOR IS FACING UP FIRST SHEET SHOULD HAND OVER END OF PLASTIC CLOSURE STRIP EACH ADDITIONAL SHEET WILL OV...

Page 19: ...54 BAR TOP BOARD 1 x 6 x 54 BAR TOP FINISHER 2 x 4 x 48 RAIL 2 x 4 x 6 CLEAT 2 x 3 x 4 LOOKOUT SERVICE BAR PART IDENTIFICATION MAY INCLUDE EXTRA 5 8 x 6 x 24 PICKET MAY INCLUDE EXTRA X2 X2 X4 X8 X4 X...

Page 20: ...SEMBLY OF PERGOLA IS COMPLETE ATTACH TOP 2 X 4 RAILS AT 32 FOR TYPICAL COUNTER HEIGHT OR 38 FOR TYPICAL BAR HEIGHT TO THE INSIDE AND OUTSIDE OF POSTS CONFIRM LEVEL SIDE TO SIDE AND INSIDE TO OUTSIDE B...

Page 21: ...STEP 2 6 CLEATS 2 1 ATTACH SINGLE 2 X 4 X 6 CLEATS BETWEEN THE TOP RAILS AND FASTEN USING 3 WOOD SCREWS ON BOTH SIDES 6 CLEAT FRONT POST TOP RAILS 3 WOOD SCREW 19 21...

Page 22: ...STEP 3 CORNER 24 PICKETS 3 1 ATTACH TWO 24 PICKETS TO THE OUTSIDE PER POST AND FLUSH TO TOP RAIL FASTEN USING 1 1 4 WOOD SCREWS AS SHOWN BELOW TOP RAIL FLUSH 24 PICKET FRONT POST 1 1 4 WOOD SCREW 22...

Page 23: ...DE AND ENDS STEP 4 FILLER 24 PICKETS 4 1 WORKING FROM BOTH ENDS FILL WITH ADDITIONAL 24 PICKETS AS SHOWN BELOW 4 2 THE CENTER 24 PICKET SHOULD BE CUT TO FIT BUT TO FIT 1 1 4 WOOD SCREW CENTER 24 PICKE...

Page 24: ...10 SHELF PICKETS 5 1 ATTACH TWO 10 SHELF PICKETS ON TOP OF BOTTOM RAILS AND FASTEN USING FOUR 1 1 4 WOOD SCREWS PER PICKET 5 2 ATTACH SHORT PICKETS ON TOP OF BOTTOM RAIL ON BOTH ENDS AS SHOWN BELOW 5...

Page 25: ...4 LOOKOUT 4 SCREW 6 SCREW 4 SCREW STEP 6 BAR TOP BOARDS INTO CLEATS AS SHOWN BELOW 6 1 INSTALL 3 BAR TOP LOOKOUTS FASTEN USING SIX 4 6 SCREWS AS SHOWN PER BAR TOP BOARD NOTE MODEL PURCHASED HAS TWO SE...

Page 26: ...of purchase and notification of the failure in writing within the warranty period specified above 7 Backyard Products LLC has had reasonable opportunity during the sixty 60 days following receipt of...

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