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Backyard Play Systems 4430, Assembling User Manual

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Backyard Play Systems 4430 Assembling User Manual Download Page 18

16

FORT

FRAME 2

FORT

FRAMES 1 & 2

STAND FRAME 1 AND FRAME 2

Align braces with pre-drilled holes

3-3/4" Hex Bolt 

 Lock Washer

  Flat Washer        

x2

2543-W

3 x 3 x 95"

x1

5/4 x 6 x 71-3/4"

x2

5/4 x 4 x 45-1/8"

2501-ST

90°

T-Nut

x6

x4

47"

2508-ST

Flush

Flush

Flush

Flush

Note 

position 

of hole

Note 

position 

of hole

Flush

Flush

 

HARDWARE

 BAGS

 NEEDED:

17008

17008-ADD

 FOR BOLTS

Summary of Contents for 4430

Page 1: ...er M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyard play com Our staff is ready to provide assistance NOTI...

Page 2: ...This page intentionally left blank...

Page 3: ...is missing circle the part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required Assistance is necessary to h...

Page 4: ...ashers to eliminate bolt protrusion To aid in proper assembly pound T nuts into their respective hole prior to assembly Pound in T nuts while the part is on the ground to ensure proper seating Use a s...

Page 5: ...to climb when the equipment is wet Slippery surfaces may cause a hazard Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain or cabl...

Page 6: ...aintain appropriate depth Replace as necessary Tighten all hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing Rake and check depth of...

Page 7: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenis...

Page 8: ...hroughout this manual references made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly PLAYSET BACK SIDE RIGHT SIDE...

Page 9: ...e is to first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON...

Page 10: ...26 ST 2501 ST 2752 W 2516 ST 2521 ST 2522 ST 2515 ST 2524 ST 2527 ST 2500 ST 2538 ST 2504 ST 2508 ST 2503 W 2509 ST 2506 ST x2 x2 x1 5 8 x 3 1 4 x 35 3 4 2510 ST 2512 ST 2520 ST 2511 ST 2505 ST x4 251...

Page 11: ...s x1 x4 Telescope Steering Wheel x1 WS4885 WS1501 WS4545 2410 2167 WS4410 WS4610 WS4412 x6 Swing Hanger 2631 x1 x1 x1 x1 x1 x2 x1 90 o Angle Bracket Plate Swing Beam Flat Plate Swing Beam Angled Plate...

Page 12: ...hout this instruction manual EXAMPLE FORT CORNER POSTS x6 Align braces with pre drilled holes Large holes toward top Large holes toward bottom Flush Flush Flat Washer Lock Washer 3 3 4 Hex Bolt x1 250...

Page 13: ...R WASHER 3 8 LOCK WASHER 5 16 FLAT WASHER 5 16 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 3 8 3 8 3 8 5 16 5 16 1 4 ROCK WALL HARDWARE T Nut Lock Washer Hex Bolt Flat Was...

Page 14: ...BOLT WOOD SCREWS 4 2 1 2 3 1 5 8 2 1 1 4 3 8 2 1 4 3 8 2 3 8 3 8 HEX HEAD BOLTS 3 3 4 1 1 2 3 8 1 1 4 3 8 1 3 4 3 8 3 8 LAG BOLT 2 1 2 3 8 LAG BOLT 3 x30 x2 x8 x2 x1 x1 x8 x1 x65 x90 x32 x130 x75 STA...

Page 15: ...3 8 3 8 3 8 3 1 2 3 3 4 4 1 2 6 1 2 6 9 x2 x6 x2 x2 x2 x1 x4 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW x2 x2 2 1 4 3 8 2 3 8 HEAD BOLTS 1...

Page 16: ...LIDE WALL ROCK HARDWARE BAGS NEEDED 17008 17008 ADD FOR BOLTS Note the position of all holes Align braces with pre drilled holes Ensure all bracing is square before installing wood screws Hole for Cli...

Page 17: ...17008 ADD FOR BOLTS Align braces with pre drilled holes Large holes toward Top Large holes toward Top Flush Flush Flush Corners Flush Corners BOTTOM Flat Washer Lock Washer 3 3 4 Hex Bolt x2 5 4 x 6...

Page 18: ...re drilled holes 3 3 4 Hex Bolt Lock Washer Flat Washer x2 2543 W 3 x 3 x 95 x1 5 4 x 6 x 71 3 4 x2 5 4 x 4 x 45 1 8 2501 ST 90 T Nut x6 x4 47 2508 ST Flush Flush Flush Flush Note position of hole Not...

Page 19: ...at Washer Lock Washer 3 3 4 Hex Bolt T Nut Align braces with pre drilled holes x32 3 Wood Screws Ensure 47 measurement from bottom of base to top of first deck Reinforce bracing with 3 wood screws at...

Page 20: ...14 FORT DECK PLANKS Flush evenly spaced x7 2509 ST 5 4 x 6 x 45 HARDWARE BAGS NEEDED 17002 17004 HARDWARE BAGS NEEDED 17004 Flush Flush EQUAL EQUAL EQUAL EQUAL 5 4 x 4 x 45 1 8 x1 2516 ST x4 2 1 2 Woo...

Page 21: ...9 x2 2510 ST x8 x4 2 1 2 Wood Screws SLIDE SLIDE BLOCK HARDWARE BAGS NEEDED 17002 17004 HARDWARE BAGS NEEDED 17003 Flush 2 Wood Screws x2 x1 2 x 4 x 16 3 8 2785 ST 2 2501 ST 2785 ST EQUAL EQUAL Center...

Page 22: ...holes Pre drill before installing lag bolts 2501 ST x4 FORT DECK SUPPORT HARDWARE BAGS NEEDED 17005 17009 Note location of this board Flush Flush Flush Flush 3 Wood Screw x8 Pre Drill 1 8 Hole 2 Wood...

Page 23: ...4 2500 ST SWING BEAM SUPPORT Small Holes UP x1 2505 ST 4 x 4 x 45 1 8 SIT ON RAIL Lock Nut Flat Washer Torque Washer 6 Carriage Bolt Lock Nut Flat Washer Torque Washer 6 Carriage Bolt Tap Carriage Bol...

Page 24: ...drill 1 8 pilot holes 2 DEEP Install one 3 wood screw to secure 2504 ST s 3 Wood Screw Flush at Peak STEP LADDER ASSEMBLE 2 1 2 Wood Screws x16 Back side of ladder x1 2 x 4 x 51 2 x 4 x 51 x4 5 4 x 4...

Page 25: ...ks parallel on a level surface We recommend a soft surface to protect planks Hint Number the order of each plank for correct re orientation top to bottom Mark parts on back side or use masking tape Ar...

Page 26: ...2 3 4 5 6 7 8 9 Place planks 3 through 9 onto rails flush to each other With all Planks flush and snug saecure plank 9 ONLY using 4 screws Maintain dimension shown Do not attach any other planks at t...

Page 27: ...attach top board at this time ROCK WALL INSTALL 2 3 4 5 6 7 8 9 Secure remaining planks 3 through 8 Ensure all plank ends are flush making sure screws install into rails Do Not attach top plank 1 at...

Page 28: ...5 16 x 1 1 2 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer L Bracket 5 16 T Nut x2 x2 2412 2412 HARDWARE BAGS NEEDED 17011 Align ladder with inside of post and top of cross brace and mark holes...

Page 29: ...x2 BACK SIDE Rock Wall ROCK WALL LADDER INSTALL Pre drill two 1 4 pilot holes at marked locations Re drill holes from opposite side using 3 8 bit BACK SIDE Rock Wall SEE PAGE 7 ROCK WALL LADDER HARDW...

Page 30: ...5 4 x 4 x 17 2222 ST INSTALL Secure middle brace with 2 2 1 2 Wood Screws from behind 5 16 x 1 1 4 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer x2 ROCK WALL LADDER ROCK WALL LADDER HARDWARE BAG...

Page 31: ...lt T Nut Lock Washer Flat Washer 2 1 4 Hex Bolt x2 x2 x2 x1 x1 5 4 x 4 x 58 1 2 5 4 x 4 x 47 3 4 SEE PAGE 7 2538 ST 2515 ST Pre drill 3 16 pilot holes 2 deep for lag bolts Lock Washer Pre drill 3 16 p...

Page 32: ...to keep swing hanger in position while tightening lock nut You may need to tap with hammer to get though holes Swing Hanger Bolt Spring Clip 2631 B Swing Hanger x6 IMPORTANT Lock Nut 1 3 8 Washer 1 3...

Page 33: ...ugh holes for hex bolt A FRAME ASSEMBLE T Nut x2 x2 3 x 3 x 95 2525 W Rotate 2525 W 180 o after installing T Nuts HARDWARE BAGS NEEDED 17013 HARDWARE BAGS NEEDED 17014 x1 5 4 x 4 x 47 1 3 4 Hex Bolt L...

Page 34: ...3 3 4 Hex Bolt Lock Washer Flat Washer 5 4 x 6 x 70 3 4 2506 ST Pre installed T Nuts are underneath SWING SWING BEAM Flat Washer Lock Nut 3 1 2 Carriage Bolt x2 x2 2411 x1 HARDWARE BAGS NEEDED 17014 H...

Page 35: ...x1 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME A FRAME INSTALL 3 3 4 Carriage Bolt Lock Nut Flat Washer x2 2525 W 2499 x1 NOTE You may need to tap bolts with hammer to get though holes Clean all...

Page 36: ...Bolt Flat Washer Lock Nut x4 x4 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME Align holes and insert carriage bolt Repeat where arrows are shown NOTE You may need to tap bolts with hammer to get th...

Page 37: ...her Lock Nut 6 1 2 Carriage Bolt Torque Washer You may need to tap with hammer to get though holes NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads bef...

Page 38: ...SWING SWING SWING BEAM SWING BEAM x1 x1 T Nut 1 1 4 Hex Bolt Lock Washer Flat Washer 2 Re drill from opposite side using 7 16 bit 1 Pre drill using 3 16 bit SEE PAGE 7 HARDWARE BAGS NEEDED 17016 2993...

Page 39: ...beam fasteners Tighten all fasteners SWING A FRAME x2 2 1 2 Pan Head Screw 1 4 x 1 Fender Washer x2 3 Lag Bolt Lock Washer Flat Washer Mark and drill 1 4 x 2 DEEP pre drill before installing lag bolts...

Page 40: ...1 4 Install first ballusters 1 from upright 2539 ST and deck 1 1 4 Wood screws x24 2523 ST 5 8 x 3 1 4 x 29 3 4 BALUSTERS FORT 1 1 4 Wood screws Flush x16 x4 2523 ST 5 8 x 3 1 4 x 29 3 4 BALUSTERS FOR...

Page 41: ...29 3 4 BALUSTER SUPPORTS BALUSTERS FORT FORT LEFT SIDE HARDWARE BAGS NEEDED 2992 ADD HARDWARE BAGS NEEDED 17001 2 3 4 2 3 4 Flush Flush LEFT SIDE 1 x 3 1 2 x 9 x2 2947 ST 2 1 2 Wood Screws x4 2 Wood...

Page 42: ...ST DO NOT OVER TIGHTEN SCREWS KEEP SCREW HEAD FLUSH WITH TOP OF BOARD HARDWARE BAGS NEEDED 17005 HARDWARE BAGS NEEDED 17002 3 Wood Screws Flush 3 4 x1 2517 ST 2 x 4 x 47 1 8 x12 1 8 Pre drill x 1 dee...

Page 43: ...l 1 8 hole to prevent splitting 5 8 x 3 1 4 x 10 x4 2513 ST CENTER CENTER ROOF CANOPY INSTALL FLUSH Flush 1 5 8 Wood Screws x8 DO NOT OVER TIGHTEN SCREWS KEEP SCREW HEAD FLUSH WITH TOP OF BOARD Pre dr...

Page 44: ...gth 3 4 Pan Head Screw x10 3 16 x 1 Fender Washer x10 End Rail x1 2410 x10 3 4 Pan Head Screws Pre Drill 1 8 into end grain 3 4 Pan Head Screw INSTALL SCREWS WITH 3 PHILLIPS BIT x8 Secure canopy to br...

Page 45: ...ST x2 TOP VIEW 2523 ST 2946 ST Install 1 1 4 Wood Screws through 2523 ST into 2946 ST from inside playset 16 5 8 2946 ST 2946 ST Refer to Tic Tac Toe instructions in manufacturer s box Mount Tic Tac T...

Page 46: ...shown below x1 2167 Attach Playset Plaque using One 1 Philips Head Screw provided at each corner of Plaque WS4885 SWING WS4885 SWING x1 WS1501 TRAPEZE All Spring Clips must not be removable unless us...

Page 47: ...ST aligned with swing beam inside fort TELESCOPE INSTALL Telescope and Bracket Telescope Bracket Any Top Rail Mounting Screw x1 WS 4610 1 Position Mounting Bracket in desired location any Top Rail 2...

Page 48: ...E INSTALL Pre drill 1 8 pilot holes through Slide at dimples through deck planks and into lower slide support Ensure screws are installed through deck planks Move slide slightly to avoid spaces betwee...

Page 49: ...ke into ground on either side of slide and attach to slide wall using 2 1 1 4 Screws 1 x 1 3 8 x 17 1015 NOTE ONLY INSTALL GROUND STAKE IF SLIDE HAS THREE HOLES DO NOT INSTALL IF SLIDE HAS TWO HOLES S...

Page 50: ...48 SANDBOX SEATS INSTALL HARDWARE BAGS NEEDED 17005 2 1 2 Wood Screws Flush Flush x2 5 4 x 6 x 22 1 2 1120 ST x4 This space intentionally left blank...

Page 51: ...ugh so that it can not be looped back on itself Feed lower end of Climbing Rope through hole in Rock Wall board 2527 ST and tie a double knot on the back side Fig 1 Keep tying double knots at the bott...

Page 52: ...This page intentionally left blank...

Page 53: ...curs when the unit is owned by the original purchaser 4 This warranty is non transferable 5 Backyard Play Systems has received a copy of your original proof of purchase with any claims in writing 6 Ba...

Page 54: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sal...

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