Backyard Play Systems 4367 User Manual Download

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2692-RF

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Call our toll-free number:

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April through October M - F 8:00 AM to 6:00 PM EST

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November through March M - F 8:00 AM to 5:00 PM EST

or email:

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Our staff is ready to provide assistance.

- NOTICE -

This playset product is not intended for public use. It is intended for

residential application and is not warranted for public or commercial use.

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Summary of Contents for 4367

Page 1: ...ober M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyard play com Our staff is ready to provide assistance NO...

Page 2: ...This page intentionally left blank...

Page 3: ...e part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required Assistance is necessary to handle fit and secure...

Page 4: ...ashers to eliminate bolt protrusion To aid in proper assembly pound T nuts into their respective hole prior to assembly Pound in T nuts while the part is on the ground to ensure proper seating Use a s...

Page 5: ...o climb when the equipment is wet Slippery surfaces may cause a hazard Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain or cable...

Page 6: ...ood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any other items that were removed for the cold...

Page 7: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenis...

Page 8: ...hroughout this manual references made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly PLAYSET LEFT SIDE FRONT SIDE...

Page 9: ...e is to first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON...

Page 10: ...x1 2967 CC x2 x2 2954 CC 2525 CC 3 4 x 3 3 8 x 28 5 8 1 3 8 x 3 3 8 x 51 3 x 3 x 45 1 8 1 x 5 1 2 x 45 1 8 3 4 x 3 3 8 x 47 1 x 3 3 8 x 45 3 4 x 3 3 8 x 47 1 8 5 8 x 3 1 4 x 29 3 4 x1 3 4 x 3 3 8 x 1...

Page 11: ...Steering Wheel x1 WS 4885 WS 4545 SA 4220 WS 4410 WS 4610 WS 4412 x6 Swing Hanger 2631 B x1 WS 1501 x1 x1 x4 x1 x1 x2 x1 90 o Angle Bracket Plate L Bracket Swing Beam Flat Plate Swing Beam Angled Plat...

Page 12: ...R 3 8 LOCK WASHER 5 16 FLAT WASHER 5 16 LOCK WASHER 1 4 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 1 3 4 PAN HEAD SCREW 1 3 4 3 8 3 8 3 8 5 16 5 16 1 4 1 4 ROCK WALL HARD...

Page 13: ...11 P L A Y S E T F A S T E N E R S 3 8 LAG BOLT WOOD SCREWS 4 2 1 2 3 30 mm 2 3 8 5 3 8 2 3 8 3 8 HEX HEAD BOLTS 3 3 4 1 1 4 3 8 1 3 8 3 8 LAG BOLT 3 x4 x4 x8 x2 x1 x12 x195 x92 x12 x2 x2...

Page 14: ...3 8 3 8 3 8 3 3 3 4 4 1 2 6 1 2 6 8 1 2 x5 x2 x6 x2 x2 x2 x1 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW x2 x2 2 1 4 3 8 2 3 8 HEAD BOLTS 1...

Page 15: ...IDE BACK SIDE 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA LEFT SIDE LEFT SIDE RIGHT SIDE RIGHT SIDE SWING SWING SLIDE SLIDE ROCK WALL ROCK WALL MO...

Page 16: ...1 2 Wood Screw Align braces with pre drilled holes Ensure all bracing is square before installing wood screws Hole for Climbing Rope BOTTOM BOTTOM T Nut x1 x1 2954 CC 2953 CC 3 x 3 x 95 3 x 3 x 95 x1...

Page 17: ...5 3 8 x 45 1 8 x1 3 4 x 5 3 8 x 45 1 8 2969 CC FORT FRAME BRACING x2 Align braces with pre drilled holes Flush 2 1 2 Wood Screw Flush Flush Flush 3 3 4 Hex Bolt Lock Washer Flat Washer x1 x1 2954 CC 2...

Page 18: ...h Flush 2 1 2 Wood Screw x1 2969 CC 3 4 x 5 3 8 x 45 1 8 Ensure all bracing is square before installing wood screws 90 x6 FORT CONNECT FRAME SECTIONS Align braces with pre drilled holes Lock Nut Flat...

Page 19: ...EQUAL EQUAL EQUAL 3 4 x 2 1 2 x 45 x1 2516 CC x4 2 1 2 Wood Screws FORT SLIDE BLOCK Flush 2 Wood Screws x1 1 1 2 x 2 1 2 x 24 2490 CC EQUAL EQUAL Center slide block 2490 CC between 3x3 posts Note this...

Page 20: ...Screws 3 4 x 3 x 38 7 8 x2 2962 CC x8 x4 2 1 2 Wood Screws 2 1 2 Wood Screws 30 mm Wood Screws In center of planks x28 x14 FORT DECK PLANKS Flush evenly spaced x7 2961 CC 3 4 x 5 3 8 x 44 7 8 Flush wi...

Page 21: ...ood Screws FORT DECK SUPPORT x2 3 4 x 3 3 8 x 45 1 8 2973 CC 2973 CC Flush to inside of 3x3 3 Wood Screws x8 3 screws into 3x3 posts 2 screws into deck frame Look for pre drills 2 Wood Screws x8 1 3 8...

Page 22: ...age Bolt Flat Washer Lock Nut Torque Washer x2 x2 x1 2505 CC 3 x 3 x 45 1 8 SET ON RAIL FORT ROOF FRAME x2 3 4 x 3 3 8 x 53 7 8 2976 CC Flat Washer Lock Nut Torque Washer 6 Carriage Bolt Note this rop...

Page 23: ...21 IN THE NEXT STEP YOU WILL INSTALL THE RAFTER ASSEMBLY ACCORDING TO THE TYPE OF ROOF YOU HAVE EITHER WOOD ROOF OR CANOPY PLEASE REFER TO THE CORRECT ASSEMBLY STOP STOP...

Page 24: ...2 x2 2964 CC 1 x 3 3 8 x 37 1 8 3 Wood Screw 3 Wood Screw 3 Wood Screw 3 Wood Screw 3 Wood Screw x2 2963 CC 1 x 3 3 8 x 40 1 2 x2 2963 CC 1 x 3 3 8 x 40 1 2 Orient 2963 CC so that pre drilled holes a...

Page 25: ...C x1 2522 CC 2521 CC ROCK WALL ASSEMBLE 2 5 1 4 23 3 4 23 3 4 2 1 2 Wood Screws x4 Flush Flush 5 1 4 Outside Dimension Outside Dimension Flush to front face 3 4 x 5 3 8 x 23 3 4 x1 2960 CC 1 3 8 x 3 3...

Page 26: ...NOT attach top board at this time Maintain Dimension 3 4 x 5 3 8 x 23 3 4 x1 2974 CC 3 4 x 5 3 8 x 23 3 4 x1 2960 CC Install rocks at pre drilled hole locations Place planks onto rails 1826 CC and 252...

Page 27: ...WALL ASSEMBLE 2 5 16 x 1 1 2 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer L Bracket 5 16 T Nut x2 x2 2412 ROCK WALL INSTALL Align ladder with inside of post and top of cross brace and mark hole...

Page 28: ...ROCK WALL INSTALL Pre drill two 1 4 pilot holes at marked locations Re drill holes from opposite side using 3 8 bit SEE PAGE 7 FRONT SIDE Rock Wall ROCK WALL INSTALL FRONT SIDE Rock Wall 5 16 T Nut x...

Page 29: ...3 8 x 17 2965 CC x4 ROCK WALL INSTALL Secure middle brace with 2 2 1 2 Wood Screws from behind Flush BEGIN HERE BEGIN HERE Flush 5 16 x 1 1 4 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer 2 Wood...

Page 30: ...pring Clip Swing Hanger Swing Hanger Swing Beam Flat Washer Final position of each Spring Clip is perpendicular to swing beam IMPORTANT 2631 x6 4 Lag Bolt Lock Washer Flat Washer x1 2966 CC 1 3 8 x 3...

Page 31: ...WO Threads beyond Lock Nut IMPORTANT Lock Nut 1 3 8 Washer HOLD position of Swing Hanger while tightening Lock Nut Final position of each Spring Clip is perpendicular to swing beam Swing Beam IMPORTAN...

Page 32: ...Nut x2 x2 3 x 3 x 95 2525 CC Rotate 2525 CC 180 o after installing T Nuts A FRAME ASSEMBLE x1 1 x 3 3 8 x 68 1 2 2978 CC 2 1 2 Wood Screws x4 3 3 4 Hex Bolt Lock Washer Flat Washer x2 Pre installed T...

Page 33: ...31 FLAT PLATE SWING BEAM Flat Washer Lock Nut 3 Carriage Bolt x2 x2 2411 x1 A FRAME 90o PLATE 3 3 4 Carriage Bolt Lock Nut Flat Washer x2 2525 CC 2499 x1...

Page 34: ...x 5 3 8 x 95 2502 CC 2448 2447 x1 x1 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads before installi...

Page 35: ...rt carriage bolt Repeat where arrows are shown NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads before installing lock nuts SWING BEAM ASSEMBLE Flat Wa...

Page 36: ...n plate and align with holes 2485 x1 NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads before installing lock nuts SWING BEAM INSTALL 2 Re drill from op...

Page 37: ...35 x1 x1 T Nut 1 Hex Bolt Lock Washer Flat Washer SWING BEAM INSTALL x2 2 1 2 Pan Head Screw 1 4 Lock Washer SWING BEAM ASSEMBLE...

Page 38: ...x6 2523 CC 5 8 x 3 1 4 x 29 3 4 BALUSTERS FORT 3 4 S P A C E R S P A C E R S P A C E R S P A C E R S P A C E R 3 1 4 3 1 4 CENTER 3 1 4 3 1 4 3 1 4 3 1 4 Center first spacer and install balusters 30 m...

Page 39: ...into deck board ends BALUSTER SUPPORTS FORT x2 2975 CC 3 4 x 3 3 8 x 12 x4 x2 Flush at corner 9 9 Install end balusters first flush with inside of posts 30 mm Wood Screws x16 BALUSTERS FORT x4 2523 CC...

Page 40: ...PTION REFER TO THE END OF THE MANUAL AT THIS TIME IF YOU HAVE THE VINYL CANOPY ROOF CONTINUE AS FOLLOWS ROOF NOTICE VINYL ROOF FRAME Flush 3 4 x1 2971 CC 1 1 2 x 3 1 2 x 47 1 8 2 1 2 Wood Screws x12 x...

Page 41: ...39 INSTALL CANOPY Fold tarp under canopy end rail Install screws through hem for strength 3 4 Pan Head Screw x10 3 16 x 1 Fender Washer x10 End Rail x1 2939 x10...

Page 42: ...LL 8 Minimum when occupied Adjust chains at Top 8 53 Adjust chains at Top Attach Playset Plaque using one 1 philips head screw provided at each corner of plaque WS 4885 SWING WS 4885 SWING WS 1501 TRA...

Page 43: ...BOLTS x1 WS 4412 Install WS 4412 inside fort Telescope and Bracket Telescope Bracket Any Top Rail Mounting Screw x1 WS 4610 1 Position Mounting Bracket in desired location any Top Rail 2 Attach Mounti...

Page 44: ...corners of your playset product at the bottom of the legs on swing sets and twist the auger style Anchor Stakes into the ground until only the loop is exposed 3 Place the metal strap through the loop...

Page 45: ...ween planks Locate Slide centered in the opening between Balusters on the FRONT SIDE of the Tower FRONT SIDE 3 4 CENTER CENTER x1 2654 1 3 4 Pan Head Wood Screw x3 SLIDE SURFACING MATERIAL not include...

Page 46: ...t enough so that it can not be looped back on itself Feed lower end of Climbing Rope through hole in Rock Wall board 2974 CC and tie a double knot on the back side Fig 1 Keep tying double knots at the...

Page 47: ...45 SAFETY HANDLES INSTALL 1 1 2 Lag Bolt Flat Washer x6 DO NOT OVER TIGHTEN LAG BOLTS x3 WS 4410 IF YOU HAVE MONKEY BAR OR ACTIVITY TABLE REFER TO END OF THE MANUAL AT THIS TIME ACCESSORIES NOTICE...

Page 48: ...has received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during the sixty 60 days following the receipt of notification...

Page 49: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

Page 50: ...r M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyardproductsllc com Our staff is ready to provide assistance...

Page 51: ...This page intentionally left blank...

Page 52: ...y to ensure all components fit together Safety Check for protruding screws and bolts verify all screw and bolt lengths during assembly Always wear OSHA APPROVED safety glasses throughout assembly proc...

Page 53: ...Roof RIGHT 8 Screw 8 Screw 8 Screw Sun Brace Dormer Roof LEFT Sun Brace Center Dormer Face x2 x12 x2 5 8 x 5 1 8 x 51 1 8 5 8 x 5 1 2 x 51 1 8 5 8 x 5 1 8 x 51 1 8 5 8 x 5 1 2 x 13 3 16 2 30 mm 1 5 8...

Page 54: ...x 47 1 8 Pre drill 1 8 x 1 deep for screws to avoid splitting 2 1 2 Wood Screws x12 EQUAL EQUAL SUN DECORATION INSTALL LEVEL 2500 CC x2 5 8 x 5 1 2 x 13 3 16 2992 CC 1 3 4 Pre drill 1 8 pilot holes x...

Page 55: ...as shown Install 2990 CC centered and flush using two 30 mm screws as shown Center remaining 2990 CC s as shown Measure and mark rafter as shown Install two 2990 CC s between marks using two 30 mm sc...

Page 56: ...NSTALL 5 8 x 5 1 2 x 51 1 8 x3 2989 CC 5 8 x 5 1 2 x 51 1 8 x3 2989 CC Install all roof boards Flush Insert panels fully seated Flush at peak Center 2987 CC roof boards on rafters Ensure equal overhan...

Page 57: ...ch 3181 CC using 8 1 5 8 screws into middle of 3182 CC right frame x1 3181 CC Flush Flush Flush along inner edge Flush along inner edge Pre drill 1 8 holes through 3182 CC 1 5 8 Wood Screws x3 x1 3182...

Page 58: ...Attach 3180 CC using 8 1 5 8 screws into middle of 3182 CC left frame Attach assembled dormer using 8 2 screws into roof planks as shown x1 3180 CC Flush Flush along inner edge Pre drill 1 8 holes thr...

Page 59: ...8...

Page 60: ...received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during the sixty 60 days following the receipt of notification to i...

Page 61: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

Page 62: ...arch M F 8 00 AM to 5 00 PM EST or email customerservice backyardproductsllc com Our staff is ready to provide assistance NOTICE This playset product is not intended for public use It is intended for...

Page 63: ...This page intentionally left blank...

Page 64: ...to ensure all components fit together Safety Check for protruding screws and bolts verify all screw and bolt lengths during assembly Always wear OSHA APPROVED safety glasses throughout assembly proces...

Page 65: ...x2 1 3 8 x 3 3 8 x 80 1 2 x2 End Ladder Bottom Support x1 1 3 8 x 3 3 8 x 78 1 3 8 x 3 3 8 x 57 x2 Anchor 2983 CC 2985 CC 2984 CC 2986 CC WS 4522 Top Ladder Rail Support End Ladder Angle Brace 1 3 8 x...

Page 66: ...4 1 3 8 T NUT 3 8 FLAT WASHER 3 8 LOCK WASHER 3 8 x 1 1 2 BUTTON HD SCREW x2 x2 3 3 4 x2 x2 x18 x26 x18 4 3 4 x2 1 1 2 x6 ACTUAL SIZE M O N K E Y B A R H A R D WA R E NOTICE Depending on your playset...

Page 67: ...PARTS x2 Flat Metal Bracket Top Rung End Rung x5 18 1 2 21 1 2 x3 2023 PF 4972 PF 3297 FASTENERS FOR METAL RUNGS x16 x16 1 4 2 1 2 Lock Washer Flat Washer x2 L Bracket Pan Head Screw 2084 Space intent...

Page 68: ...sher x2 1 3 8 x 3 3 8 x 78 2984 CC x5 PF 4972 1 x 18 1 2 PLAYSET ORIENTATION LEFT SIDE RIGHT SIDE 6 SAFETY AREA 6 SAFETY AREA FRONT SIDE BACK SIDE REFER TO PLAYSET INSTRUCTION MANUAL FOR SAFETY AREA x...

Page 69: ...Hex Bolt x2 Flat Washer Flat Washer Lock Washer Lock Washer T Nut x8 x2 1 3 8 x 3 3 8 x 78 2984 CC END RAIL ASSEMBLY 2 1 2 Pan Head Screw 1 4 Lock Washer x3 PF 3297 1 x 21 1 2 x2 1 3 8 x 3 3 8 x 81 1...

Page 70: ...ADDER ASSEMBLY 1 1 2 Button Head Screw Flat Washer Lock Washer END RAIL TOP RAIL T Nut 1 1 2 Button Head Screw Lock Washer Flat Washer Lock Washer Flat Washer 3 1 4 Hex Bolt 3 1 4 Hex Bolt Lock Washer...

Page 71: ...t Washer x2 T Nut T Nut Lock Washer Flat Washer x2 T Nut x2 2 1 2 Hex Head Bolt x2 Lock Washer Flat Washer T Nut x2 1 3 8 x 3 3 8 x 57 2983 CC 4 3 4 Hex Head Bolt x2 x1 1 3 8 x 3 3 8 x 80 1 2 2985 CC...

Page 72: ...CARE WHEN INSTALLING MONKEY BAR ASSEMBLY TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP SWING BEAM SIDE SLIDE SIDE Hint Clamp Monkey Bar Assembly in place while marking holes Flush at TOP...

Page 73: ...10 MONKEY BAR MONKEY BAR INSTALL STEP 2 INSTALL STEP 3 Drill Through 3 16 marked locations Re Drill through using 7 16 bit from inside fort Flat Washer Lock Washer T Nut 1 Hex Bolt x2 Flush at TOP...

Page 74: ...Anchor Stakes adjacent to the base and near the corners of your playset product at the bottom of the legs on swing sets and twist the auger style Anchor Stakes into the ground until only the loop is e...

Page 75: ...received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during the sixty 60 days following the receipt of notification to...

Page 76: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

Page 77: ...r M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyardproductsllc com Our staff is ready to provide assistance...

Page 78: ...This page intentionally left blank...

Page 79: ...endiculars throughout the assembly to ensure all components fit together Safety Check for protruding screws and bolts verify all screw and bolt lengths during assembly Always wear OSHA APPROVED safety...

Page 80: ...WA R E x2 x1 x2 3 4 x 3 3 8 x 14 Table Board Seat Board x2 3 4 x 3 3 8 x 27 1 4 3 4 x 3 3 8 x 20 1 2 x2 2979 CC 2981 CC 2982 CC 2898 CC 2980 CC Upright Brace 1 x 5 3 8 x 44 7 8 3 4 x 5 3 8 x 44 7 8 Se...

Page 81: ...ALL 13 3 8 24 3 8 x2 3 4 x 3 3 8 x 20 1 2 2980 CC TABLE SUPPORT INSTALL 2 Screws x4 2 Screws x4 LEVEL LEVEL LEVEL LEVEL x2 3 4 x 3 3 8 x 14 2979 CC Flush Flush LEVEL LEVEL 13 3 8 24 3 8 NOTE THIS SIDE...

Page 82: ...ake sure seat and table supports are level before securing with 1 1 4 screws Install 2 1 1 4 screws into each side 1 1 4 Screws x20 x2 3 4 x 3 3 8 x 27 1 4 2981 CC x2 2898 CC 3 4 x 5 3 8 x 44 7 8 Flus...

Page 83: ...received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during the sixty 60 days following the receipt of notification to i...

Page 84: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

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