Backyard Play Systems 4136 Manual Download Page 8

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W O O D P A R T S L I S T 1

x12

x15

1-1/2 x 3-1/2 x 57-3/4"

1 x 3-1/2 x 67-7/8"

1 x 3-1/2 x 96"

1 x 3-1/2 x 25-3/4"

1 x 3-1/2 x 57-3/4"

1 x 5-1/2 x 67-7/8"

1 x 5-1/2 x 25-3/4"

1-1/2 x 3-1/2 x 15-3/8"

1 x 3-1/2 x 17"

1 x 3-1/2 x 19-5/8"

1 x 5-1/2 x 23-3/4"

1 x 3-1/2 x 39"

3 x 3 x 95"

1 x 5-1/2 x 45"

1 x 3-1/2 x 45-1/8"

1-1/2 x 5-1/2 x 35-3/4"

1 x 3-1/2 x 23-3/4"

1 x 3-1/2 x 21-3/4"

2721-ST

2718-ST

2704-ST

2710-ST

2708-ST

2709-ST

2732-ST

2733-ST

1051-ST

2726-ST

2715-ST

2716-ST

2725-ST

2722-ST

2711-W

2724-W

2735-W

2723-ST

2719-ST

2707-ST

2705-ST

2706-ST

LOWER FRAME GROUP

GROUP A

GROUP B

GROUP C

GROUP D

GROUP E

GROUP F

MID & UPPER FRAME GROUP

FLOOR GROUP

FRAME UPRIGHT GROUP

7 HOLES

8 HOLES

5 HOLES

1-1/2 x 3-1/2 x 51"

1-1/2 x 3-1/2 x 84"

1-1/2 x 3-1/2 x 51"

1 x 3-1/2 x 17"

1 x 3-1/2 x 15-3/8"

1 x 3-1/2 x 15"

1 x 5-1/2 x 23-3/4"

1-1/2 x 3-1/2 x 51"

2522-ST

2701-ST

2521-ST

2222-ST

2524-ST

2700-ST

2703 -ST

2702-ST

2520-ST

LADDER GROUP

CLIMBING WALL GROUP

INVENTORY YOUR PARTS before you begin.

We suggest sorting parts by the category they are listed in.

1 x 3-1/2 x 20-5/8"

2743-ST

Summary of Contents for 4136

Page 1: ...e the part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required Assistance is necessary to handle t and secu...

Page 2: ...washers to eliminate bolt protrusion To aid in proper assembly pound T nuts into their respective hole prior to assembly Pound in T nuts while the part is on the ground to ensure proper seating Use a...

Page 3: ...o climb when the equipment is wet Slippery surfaces may cause a hazard Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain or cable...

Page 4: ...maintain appropriate depth Replace as necessary Tighten all hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing Rake and check depth o...

Page 5: ...2772 Check and maintain the depth of the loose ll surfacing material To maintain the right amount of loose ll materials mark the correct level on play equipment support posts That way you can easily...

Page 6: ...es made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly LEFT SIDE FRONT SIDE BACK SIDE RIGHT SIDE Two people may be...

Page 7: ...e is to first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON...

Page 8: ...709 ST 2732 ST 2733 ST 1051 ST 2726 ST 2715 ST 2716 ST 2725 ST 2722 ST 2711 W 2724 W 2735 W 2723 ST 2719 ST 2707 ST 2705 ST 2706 ST LOWER FRAME GROUP GROUP A GROUP B GROUP C GROUP D GROUP E GROUP F MI...

Page 9: ...x 5 1 2 x 23 3 4 5 8 x 3 1 4 x 35 3 4 1 x 3 1 2 x 39 1 2 1 x 5 1 2 x 47 3 4 1 x 3 1 2 x 29 3 4 1 x 5 1 2 x 31 3 4 1 x 3 1 2 x 47 3 4 1 x 3 1 2 x 57 3 4 5 8 x 3 1 4 x 29 3 4 1 x 2 1 2 x 57 1 2 1 x 3 1...

Page 10: ...pe Steering Wheel x1 2434 2450 2264 2167 2405 2073 2008 A x6 Swing Hanger 2194 Quick Clip x6 x1 x1 x1 x1 x4 x1 90 o Angle Bracket Plate Swing Beam Flat Plate Swing Beam Angled Plate Left Swing Beam An...

Page 11: ...WASHER 3 8 LOCK WASHER 5 16 FLAT WASHER 5 16 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 3 8 3 8 3 8 5 16 5 16 1 4 ROCK WALL HARDWARE T Nut Lock Washer Hex Bolt Flat Washe...

Page 12: ...E R S 3 8 LAG BOLT WOODSCREWS 4 2 1 2 3 1 5 8 2 3 8 3 8 3 8 2 1 2 3 8 2 3 8 3 8 HEX HEAD BOLTS 3 3 4 4 1 2 1 1 2 3 8 1 1 4 3 8 1 3 4 3 8 6 3 8 LAG BOLT 3 x10 x4 x30 x10 x2 x30 x375 x145 x238 x4 x15 2...

Page 13: ...13 3 8 TORQUE WASHER 3 8 3 8 3 8 3 8 3 8 3 8 3 1 2 3 3 4 4 1 2 6 1 2 9 x2 x6 x2 x2 x1 A C T U A L S I Z E S H O W N x4 1 1 2 3 8 BUTTON HD SCREW 3 8 BUTTON HD SCREW x4 x4 1 1 4 5 16 5 16...

Page 14: ...6 Barrel 1 4 Flat Washer 1 4 Lock Washer 2 1 2 3 1 4 LAG BOLT 1 4 HEX BOLTS 1 1 2 6 SAFETY AREA 6 SAFETY AREA A C T U A L S I Z E S H O W N x4 x4 x4 x12 x8 x12 FRONT SIDE BACK SIDE 28 5 26 2 11 5 14 2...

Page 15: ...locations 4 Clearly mark bottom ends of uprights with a marker to help with assembly as shown x2 2724 W 3 x 3 x 96 x2 2711 W 3 x 3 x 96 x2 2735 W 3 x 3 x 96 8 HOLES 5 HOLES 7 HOLES 48 1 4 46 3 4 58 3...

Page 16: ...Ensure all bracing is 90 square before tightening hex bolts Do not fully tighten hex bolts at this time adjustments may be needed x1 2709 ST 1 x 3 1 2 x 57 3 4 x1 2704 ST 1 x 3 1 2 x 96 Keep A right...

Page 17: ...tightening hex bolts Do not fully tighten hex bolts at this time adjustments may be needed Flush with bottom edge of frame upright C BORES TOWARD TOP BOTTOM T Nut x1 Flat Washer Lock Washer 3 3 4 Hex...

Page 18: ...uring assembly Note hole location T Nut in c bore Flush Flush 4 7 2 4 Flush with bottom end of frame uprights B Flush with bottom end of frame uprights B 90 90 4 1 2 Hex Bolt 3 3 4 Hex Bolt x2 x2 3 La...

Page 19: ...frame upright to top of deck rails Stand upright and connect frame assemblies A and B as shown Flat Washer Lock Washer 3 3 4 Hex Bolt T Nut x2 x2 Ensure all bracing is 90 square and LEVEL before tigh...

Page 20: ...braces with pre drilled holes Keep C right reading during this step 2728 ST 3 1 2 x 3 1 2 x 57 3 4 x1 Flush Flush Flush Flush 6 0 2 4 x2 B O T T O M Note hole location C BORES TOWARD BOTTOM C BORES TO...

Page 21: ...re before tightening hex bolts Do not fully tighten hex bolts at this time adjustments may be needed T Nut C BORES TOWARD TOP 90 90 1 Select 2719 ST from GROUP A wood parts pages 2 AlIgn 2719 ST with...

Page 22: ...90 T Nut C BORE TOWARD TOP 90 1 Select 2719 ST from GROUP A wood parts pages 2 Align 2719 ST with pre drilled hole BOTTOM Flat Washer Lock Washer 3 3 4 Hex Bolt x1 x1 2719 ST 1 x 3 1 2 x 45 1 8 Ensure...

Page 23: ...RE DRILL 1 4 x 1 1 2 deep pilot hole before installing Lag Bolt Do not drill through x1 2718 ST 1 x 3 1 2 x 67 7 8 90 1 Select 2718 ST from GROUP A wood parts pages 2 AlIgn 2718 ST with pre drilled ho...

Page 24: ...d six 3 wood screws 4 Attach 2733 ST with two 4 1 2 hex bolts through 2732 ST Secure with four 3 wood screws 3 Wood Screw Flat Washer LockWasher 3 3 4 Hex Bolt x10 T Nut LEVEL x3 x1 4 1 2 Hex Bolt Loc...

Page 25: ...ces into 2721 1 Select 2721 ST from GROUP A wood parts pages 2 Center 2721 ST between frame uprights 4 Secure 2721 ST with wood screws as shown 3 Wood Screws RIGHT SIDE 1 Select 2722 ST and 2723 ST fr...

Page 26: ...ST with wood screws as shown LEFT SIDE 2 1 2 Wood Screws x4 x2 2715 ST 1 x 3 1 2 x 19 5 8 Flush Flush BACK SIDE 1 Space 2723 ST pieces evenly 2 Secure 2723 ST with wood screws as shown evenly spaced 2...

Page 27: ...hown LEFT SIDE BACK SIDE 2 1 2 Wood Screws x36 Flush Flush x9 2716 ST 1 x 5 1 2 x 23 3 4 1 Select two 1020 ST from GROUP J wood parts pages 2 Mark four hole locations Ensure 1020 ST is ush with outsid...

Page 28: ...RACES BACK SIDE BACK SIDE DO NOT DRILL THROUGH POSTS Drill 1 4 x1 1 2 deep SEE PAGE 7 Flat Washer Lock Washer 2 1 2 Hex Bolt T Nut x2 x2 KEEP DRILL STRAIGHT Pre drill through deck support using a 1 4...

Page 29: ...side 1 Select 2708 ST from GROUP B wood parts pages 2 Align braces with pre drilled holes 3 Secure braces as shown C BORES TOWARD BOTTOM C BORES TOWARD TOP Ensure braces are LEVEL before tightening he...

Page 30: ...Select kick board 2222 ST from GROUP E wood parts pages 2 Assemble steps 2524 ST ush with back side of ladder 2 Center 2222 ST between rails Ensure ush with angle cut at top of ladder 3 Secure with w...

Page 31: ...into balcony oor brace from behind 2 Pre drill two 1 4 pilot holes at marked locations Re drill holes from opposite side using 3 8 bit 2 Install hardware through brackets Ensure ladder is ush at top o...

Page 32: ...pages 2 Secure 2702 ST with wood screws 5 1 4 5 1 4 Flush Flush Outside Dimension Outside Dimension 1 1 2 x 3 1 2 x 51 x2 2520 ST 23 3 4 23 3 4 2 1 2 Wood Screws x28 1 Select 2702 ST and 2703 ST from...

Page 33: ...ll pre arranged Climbing Rock hole locations 1 Install 2412 L Brackets with button head bolts 5 16 x 1 1 4 Button Head Bolt Drill 5 16 holes at each location 5 16 Lock Washer 5 16 Flat Washer 5 16 T n...

Page 34: ...e side using 3 8 bit 17 SEE PAGE 7 Flush at top 3 Tighten bolts securely 1 Install T Nuts into balcony oor brace from behind 4 Install top rock wall plank 2702 ST as shown and secure with wood screws...

Page 35: ...elect 2721 ST from GROUP C wood parts pages Hold 2721 ST in place while installing 3 Secure 2721 ST with wood screws through outer rails into ends of 2721 ST cleat 2 2721 ST must be installed 17 1 2 f...

Page 36: ...17 1 2 measurement 1 x 5 1 2 x 23 3 4 x3 2725 ST 17 1 2 1 x 5 1 2 x 45 x6 2723 ST RIGHT SIDE BACK SIDE 1 Select 2726 ST from GROUP C wood parts pages 2 Pre Drill 1 8 pilot holes through outer brace i...

Page 37: ...erpendicular to swing beam IMPORTANT Based on your Playset you may have additional swing beam hardware IMPORTANT SWING BEAM SWING HANGERS Lock Nut Cap 1 3 8 Washer 2 Threads MIN Use a socket wrench to...

Page 38: ...ME ASSEMBLE T Nut x2 x2 3 x 3 x 95 2525 W Rotate 2525 W 180 o after installing T Nuts SWING BEAM A FRAME ASSEMBLE x1 x2 3 3 4 Hex Bolt Lock Washer Flat Washer 5 4 x 6 x 70 3 4 2506 ST Pre installed T...

Page 39: ...95 2502 ST 2448 2447 x1 x1 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME ASSEMBLE 3 3 4 Carriage Bolt Lock Nut Flat Washer x2 2525 W 2499 x1 SWING BEAM A FRAME NOTE You may need to tap bolts with h...

Page 40: ...E 3 3 4 Carriage Bolt Flat Washer Lock Nut x4 x4 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads befo...

Page 41: ...ating of Torque Washer by tapping into place Make sure Carriage Bolt square shank is aligned with square hole in Torque Washer before nal seating of the Torque Washer Carriage Bolt Align shank with wa...

Page 42: ...NG BEAM INSTALL 1 Position 2411 plate and align with holes 2 Secure with hardware as shown Flat Washer Lock Nut 3 1 2 Carriage Bolt x2 x2 NOTE You may need to tap bolts with hammer to get though holes...

Page 43: ...ing beam fasteners SEE PAGE 7 1 Position swing beam assembly resting upon plate and align with holes 2 Insert 9 Carriage Bolt through angle bracket 2485 3 Secure with fasteners as shown Flat Washer Lo...

Page 44: ...asher T Nut x4 x4 Flush with top edge of Fort brace SWING SIDE Flush with top edge of Fort brace 3 Ensure Swing Beam Side 2736 ST is LEVEL 4 Secure 2736 ST with fasteners as shown LEVEL 3 3 Ensure 3 m...

Page 45: ...EVEL both parts 1 Pre drill 1 8 through 2708 ST and 2719 ST 3 Tighten lag bolts securely 2 Secure 2708 ST and 2719 ST as shown KEEP DRILL STRAIGHT 3 Wood Screws x4 LEVEL LEVEL SEE PAGE 7 RIGHT SIDE SW...

Page 46: ...d Ensure 16 measurements REFERENCE 19 1 2 19 1 2 19 1 2 19 1 2 2 Measure and mark 2729 ST 1 Select 2729 ST from GROUP B wood parts pages SEE PAGE 7 3 Pre drill 1 4 pilot holes at marked locations Re d...

Page 47: ...r Flat Washer T Nut Install T Nuts from behind Ensure 19 1 2 measurements 19 1 2 19 1 2 19 1 2 19 1 2 Flush REFERENCE 3 Wood Screws x4 2 Check all 2717 ST location measurements 1 Select 2717 ST from G...

Page 48: ...GROUP A B wood parts pages 3 Pre drill two 1 4 pilot holes at marked locations Re drill holes from opposite side using a 7 16 bit 1 3 4 Hex Bolt x4 Flat Washer Lock Washer Ensure 16 measurements Ensur...

Page 49: ...e 1 Select 2727 ST from GROUP G wood parts pages 3 Secure 2727 ST with wood screws Flush at bottom 1 5 8 Wood Screws x32 Flush x6 2727 ST 1 x 5 1 2 x 31 3 4 1 Select 2727 ST from GROUP G wood parts pa...

Page 50: ...and 2 below upper brace 1 Select 2712 ST from GROUP G wood parts pages 3 Secure 2712 ST with wood screws EQUAL EQUAL 2 RIGHT SIDE SWING SIDE x6 2712 ST 1 x 5 1 2 x 23 3 4 1 5 8 Wood Screws x24 Flush 2...

Page 51: ...d Screws x2 Flush 2 Ensure 2714 ST is ush as shown 1 Select 2714 ST from GROUP G wood parts pages 3 Secure 2714 ST with wood screws x1 2714 ST 1 x 3 1 2 x 16 3 1 5 8 Wood Screws x8 Flush 2 Check all 2...

Page 52: ...Secure 2731 ST with wood screws 3 3 3 3 x2 2731 ST 1 x 3 1 2 x 19 1 2 3 Wood Screws x4 LEFT SIDE ROCK WALL 1 5 8 Wood Screws x24 Flush Flush 2 Ensure each 2727 ST is ush with adjacent 2727 ST and Flus...

Page 53: ...BEAM REFERENCE RIGHT SIDE SWING SIDE SEE PAGE 7 Carefully drill hole through bracket hole and middle baluster using 7 16 bit KEEP DRILL STRAIGHT Middle Baluster RIGHT SIDE SWING SIDE 1 1 4 Hex Bolt L...

Page 54: ...G wood parts pages 3 Secure 2714 ST with wood screws 3 3 3 3 3 Wood Screws x4 REFERENCE x2 2714 ST 1 x 3 1 2 x 16 LEFT SIDE ROCK WALL 1 5 8 Wood Screw x8 Flush at bottom Flush at bottom 2 Check 2712 S...

Page 55: ...Lock Washer 2 Hex Bolt x4 T Nut x4 Flush Flush Flush x4 2740 ST 1 x 3 1 2 x 57 3 4 KEEP DRILL STRAIGHT Flush 2 Attach 2512 ST gable trim to rafters as shown 1 Select 2512 ST from GROUP H wood parts p...

Page 56: ...ush with top of board 1 Select 2513 ST from GROUP H wood parts pages 3 Secure 2513 ST with wood screws 5 8 x 3 1 4 x 10 x4 2513 ST 2 Center 2511 ST on gable trim as shown Flush at bottom 1 5 8 Wood Sc...

Page 57: ...ws Do not over tighten screws Keep screw heads ush with top of slat 2 1 2 Wood Screws x8 x2 2738 ST 1 x 3 1 2 x 47 3 4 2 Install all 2737 ST roof slats Flush 2 1 2 Wood Screws x80 Flush Flush Do not o...

Page 58: ...739 ST with two wood screws through pre drilled holes 4 Repeat pre installation of 2739 ST roof cleat on opposite side EQUAL EQUAL 3 4 x 2 1 2 x 57 1 2 x2 2739 ST Flush 1 5 8 Wood Screws x18 Do not ov...

Page 59: ...and spaced 19 1 4 as shown Ensure all parts are 90o square 4 Secure pergola assembly with wood screws 19 1 4 19 1 4 90 o 1 x 3 1 2 x 57 3 4 x2 2734 ST 1 x 3 1 2 x 29 3 4 x6 2741 ST 2 Center Pergola As...

Page 60: ...90o Do not over tighten screws Keep screw heads ush with top of board INSTALL PERGOLA x1 2742 ST 1 x 3 1 2 x 66 1 2 2734 ST 2736 ST 2 Secure 2742 ST to 2734 ST using three 2 1 2 screws into end grain...

Page 61: ...DRILL 1 8 x1 1 2 deep pilot hole before installing screws 2 Place bottom of ladder at 17 1 8 from corner post as shown Ensure ladder is 90o square with oor 1 Install fort ladder in opening of fort oo...

Page 62: ...ct 2731 ST from GROUP G wood parts pages 3 Secure wall end of 2731 ST with wood screws through upper wall rail and middle baluster 90 o PRE DRILL 1 8 x1 1 2 deep pilot hole before installing screws 1...

Page 63: ...ect 2702 ST from GROUP C wood parts pages 4 Remove all 2725 ST except middle board 1 1 2 x 5 1 2 x 35 3 4 x1 2707 ST 1 x 3 1 2 x 23 3 4 x1 2705 ST 1 x 3 1 2 x 23 3 4 x7 2702 ST 1 x 3 1 2 x 21 3 4 x1 2...

Page 64: ...ard and centered on pole bracket 2733 ST 2 Mark all holes on both boards Pole Bracket 2702 ST EQUAL EQUAL EQUAL EQUAL SEE PAGE 7 SEE PAGE 7 1 Pre drill through bracket hole marks using 1 8 bit 2 Re dr...

Page 65: ...and deck cleat 3 Tighten all bolts securely HOLD T NUTS WHILE TIGHTENING HEX BOLTS It will be necessary to hold Lower T Nuts in position from below cleat while tightening hex bolts 1 4 Flat Washer 1...

Page 66: ...t enough so that it can not be looped back on itself Feed lower end of Climbing Rope through hole in Rock Wall board 2703 ST and tie a double knot on the back side Fig 1 Keep tying double knots at the...

Page 67: ...imum when occupied Adjust chains at Top 53 Adjust chains at Top Attach Playset Plaque using One 1 Philips Head Screw provided at each corner of Plaque Quick Clip x6 2434 SWING Tighten all Quick Clips...

Page 68: ...osen the soil beneath playset to make everything level STAKE STAKE STAKE 2 Wood Screws x4 1 x 1 3 8 x 17 1015 Make sure all base pieces and uprights are resting at on the ground It may be necessary to...

Page 69: ...od parts pages 6 Select 2717 ST from GROUP G wood parts pages 2 Locate 2717 ST Flush at corners and spaced 1 as shown 7 Locate 2717 ST Flush at corner and spaced 1 as shown 4 Locate 2719 ST and 2720 S...

Page 70: ...de at dimples through deck planks and into slide block 1051 ST Ensure screws are installed through deck planks Position slide to avoid spaces between planks FRONT SIDE 4 1 2 2 from outer rail x1 2442...

Page 71: ...71 SAFETY HANDLES INSTALL SLIDE SURFACING MATERIAL not included Apply Surfacing Material at recommended depth or deeper 2405 1 4 x 1 1 2 Lag Bolt 1 4 Flat Washer x6 x3 DO NOT OVER TIGHTEN LAG BOLTS...

Page 72: ...INSTALL 1 4 x 1 1 2 Lag Bolt 1 4 Flat Washer Steering Wheel Cap TELESCOPE INSTALL Telescope Telescope Bracket Any Top Rail 1 1 4 Screws x1 2073 DO NOT OVER TIGHTEN LAG BOLTS x1 Install 2008 on a vert...

Page 73: ...e unit has been regularly and properly maintained and inspected 3 The failure occurs when the unit is owned by the original purchaser 4 This warranty is non transferable 5 Backyard Play Systems has re...

Page 74: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

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Backyard Play Systems 4136, Manual

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