Backyard Play Systems 4097 User Manual Download

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2690-RR

Call Us First!

DO NOT RETURN TO STORE.

For immediate help with assembly or product information

call our toll-free number:

1-866-890-2211

April through October M - F 8:00 AM to 6:00 PM EST

Saturday 8:30 AM to 4:30 PM EST

November through March M - F 8:00 AM to 5:00 PM EST

or email:

[email protected]

Our staff is ready to provide assistance.

STOP!

- NOTICE -

This playset product is not intended for public use. It is intended for

residential application and is not warranted for public or commercial use.

Summary of Contents for 4097

Page 1: ...ober M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyard play com Our staff is ready to provide assistance ST...

Page 2: ...This page intentionally left blank...

Page 3: ...Parts If a part is missing circle the part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required Assistance i...

Page 4: ...k nut and be exposed once tightened Due to wood characteristics and the manufacturing process hex bolts may protrude past a surface If this condition occurs add additional supplied washers to eliminat...

Page 5: ...to climb when the equipment is wet Slippery surfaces may cause a hazard Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain or cabl...

Page 6: ...ood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any other items that were removed for the cold...

Page 7: ...U S Consumer Product Safety Commission Washington D C 20207 or call the toll free hotline 1 800 638 2772 Check and maintain the depth of the loose fill surfacing material To maintain the right amount...

Page 8: ...T Hint Throughout this manual references made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly LEFT SIDE FRONT SIDE...

Page 9: ...t drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON Fig 1 will r...

Page 10: ...51 2 x 4 x 47 3 4 x1 3 1 2 x 5 1 2 x 95 2526 ST 2501 ST 2752 W 2516 ST 2521 ST 2522 ST 2515 ST 2524 ST 2527 ST X 67114545 ST 2538 ST X 471545 ST 2508 ST 2503 W 2509 ST 2506 ST x2 x2 x1 5 8 x 3 1 4 x...

Page 11: ...37 1 8 2373 ST 2375 ST 2374 ST x2 1 x 3 x 46 5 8 U 46100208 ST x1 x2 x2 x1 x2 3 4 x 2 1 2 x 37 1 8 5 8 x 3 1 4 x 25 1 4 5 4 x 4 x 31 3 4 5 4 x 2 1 4 x 47 5 8 x 3 1 4 x 23 5 8 x 4 x 29 3 4 2 x 4 x 29 3...

Page 12: ...OCK WASHER 5 16 FLAT WASHER 5 16 LOCK WASHER 1 4 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 3 8 3 8 3 8 5 16 1 4 5 16 1 4 ROCK WALL HARDWARE T Nut Lock Washer Hex Bolt Fl...

Page 13: ...S 3 8 LAG BOLT WOODSCREWS 4 2 1 2 3 1 1 4 1 1 5 8 2 3 8 3 8 2 1 4 3 8 2 3 8 3 8 HEX HEAD BOLTS 3 3 4 1 1 2 3 8 1 1 4 3 8 1 3 4 3 8 6 3 8 LAG BOLT 3 11 x30 x4 x2 x4 x14 x252 x105 x111 x40 x68 x1 x8 2...

Page 14: ...A C T U A L S I Z E S H O W N 3 8 TORQUE WASHER 3 8 x4 1 1 2 BUTTON HD SCREW BUTTON HD SCREW x2 1 1 4 5 16 5 16 5 16 5 16 x2 3 8 3 1 2 x2 3 8 3 3 4 x6 3 8 6 1 2 x2 3 8 4 1 2 x2 3 8 9 x1 12...

Page 15: ...644 2470 2451 2624 2180 2405 2073 2008 A x6 Swing Hanger Rock Wall 90 o Bracket x1 x1 x1 x1 x2 x1 90 o Angle Bracket Plate 90 o Angle Bracket Swing Beam Flat Plate Swing Beam Angled Plate Left Swing B...

Page 16: ...ew Align braces with pre drilled holes Ensure all bracing is square before installing wood screws Hole for Climbing Rope BOTTOM Flush Flush Flush T Nut Flush x1 x1 2543 W 2503 W 3 x 3 x 95 3 x 3 x 95...

Page 17: ...O INSTALL BOTTOM BRACE Flush Flush Flush 3 3 4 Hex Bolt Lock Washer Flat Washer 3 Wood Screws Flat Washer Lock Washer 3 3 4 Hex Bolt x2 x4 x1 x1 2507 ST 2507 ST 5 4 x 6 x 45 1 8 5 4 x 6 x 45 1 8 x4 5...

Page 18: ...3 x 95 3 x 3 x 95 x1 x1 5 4 x 4 x 45 1 8 5 4 x 4 x 45 1 8 2501 ST 2501 ST FORT BASE Align braces with pre drilled holes FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE Flush Flush 3 3 4 Hex Bolt Lock Washe...

Page 19: ...E x6 x16 47 47 3 3 4 Hex Bolt Lock Washer Flat Washer T Nut 3 Wood Screws Align braces with pre drilled holes Ensure 47 measurement from bottom of base to top of first deck Reinforce bracing with 3 wo...

Page 20: ...spaced 18 FORT DECK CLEAT 2 1 2 Wood Screws 1 5 8 Wood Screws Flush Flush EQUAL EQUAL EQUAL EQUAL x28 x14 FORT DECK PLANKS Flush 5 4 x 4 x 45 1 8 x1 2516 ST x7 2509 ST 5 4 x 6 x 44 7 8 x4 2 1 2 Wood...

Page 21: ...10 ST x8 x4 2 1 2 Wood Screws FORT DECK SUPPORT 2 Wood Screws x4 through top of 1020 ST 3 Wood Screws x4 through bottom of 1020 ST Flush 1020 ST Flush with inside BACK SIDE SW ING SIDE 2 x 4 x 18 x2 1...

Page 22: ...PORT INSTALL 3 8 x 6 1 2 Carriage Bolt 3 8 x 6 Hex Bolt 3 8 x 6 1 2 Carriage Bolt 3 8 x 6 Hex Bolt METHOD A NOTE DEPENDING ON THE FASTENERS PROVIDED THERE ARE TWO METHODS TO INSTALL 2505 ST SWING BEAM...

Page 23: ...olt Flat Washer Lock Washer x2 x1 x1 2505 ST 2505 ST 4 x 4 x 45 1 8 4 x 4 x 45 1 8 SIT ON RAIL SIT ON RAIL Lock Nut Flat Washer Torque Washer 6 1 2 Carriage Bolt Lock Nut Flat Washer Torque Washer 6 1...

Page 24: ...her Lock Washer x4 x2 5 4 x 4 x 67 11 16 X 67114545 ST ROOF RAFTERS T Nut 2 Hex Bolt Flat Washer Lock Washer x4 x4 x4 X 471545 ST 5 4 x 4 x 47 15 16 Pre drill 1 8 pilot holes 2 DEEP Install one 3 wood...

Page 25: ...E SLIDES FRONT SIDE SLIDES UPRIGHT SLIDE SIDE EQUAL EQUAL Center 2787 ST Mark and Pre drill 7 16 through hole for hex bolt x1 2787 ST 5 4 x 2 1 4 x 47 1 1 2 Hex Bolt 1 5 8 Wood Screws Lock Washer Flat...

Page 26: ...EP SCREW HEAD FLUSH WITH TOP OF BOARD ROOF TRIM INSTALL ROOF TRIM INSTALL 1 5 8 Wood Screws Flush Flush Flush x8 Center 2513 ST on 2512 ST with mark and secure using two 1 5 8 screws DO NOT OVER TIGHT...

Page 27: ...using four 1 5 8 screws from inside x2 5 4 x 6 x 11 3 4 2511 ST Pre drill 1 8 pilot holes ROOF PLANKS INSTALL Flush at peak Center roof boards on rafters Ensure equal overhang on both sides about 15 1...

Page 28: ...ding below roof ROOF PLANKS INSTALL Install 3 roof slats on both sides of roof Install all roof boards Flush Insert panels fully seated 2 1 2 Wood Screws x24 WARNING Install screws flush with roof boa...

Page 29: ...ood Screws x16 Back side of ladder x1 2 x 4 x 51 2 x 4 x 51 x4 5 4 x 4 x 15 3 8 2524 ST x1 2522 ST 2521 ST 1 Wood Screws x40 1 x 3 x 46 5 8 x2 U 46100208 ST Install cleat U46100208 ST centered under p...

Page 30: ...k parts on back side or use masking tape Arrange the Rocks in an attractive and practical fashion Position Rocks between pre drilled holes in planks DO NOT position Rocks over any pre drilled holes Ma...

Page 31: ...4 5 6 7 8 9 2 Turn all planks over to original position Align two Rails parallel and maintain dimension shown Position Plank 2 as shown and attach to Rails Do not attach any other planks at this time...

Page 32: ...sion shown Do not attach any other planks at this time All flush 2 Secure remaining Planks 3 through 8 Ensure all Plank ends are flush making sure screws install into rails Do Not attach top Plank 1 a...

Page 33: ...4 Lock Washers T Nuts 1 4 Flat Washers 2 5 16 x 1 1 2 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer L Bracket 5 16 T Nut 31 ROCK WALL ASSEMBLE x1 BAG 2451 Do NOT attach top board at this time AS...

Page 34: ...on edge of post Mark bracket holes Place rock wall ladder assembly flush with top of cross brace Flush SEE PAGE 7 ROCK WALL INSTALL Pre drill two 1 4 pilot holes at marked locations Re drill holes fr...

Page 35: ...33 LEFT SIDE Rock Wall ROCK WALL INSTALL INSTALL Flush Flush 2 1 2 Wood screws x4 ROCK WALL x1 5 4 x 4 x 17 2222 ST 5 16 T Nut x2...

Page 36: ...x2 2 Wood screws x2 x2 x2 x2 2 1 4 Pan Head Screw Flat Washer 2 1 4 Pan Head screw Flat Washer x1 1 x 3 1 2 x 27 2514 ST ANGLE BRACE ROCK WALL INSTALL Pre drill 3 16 pilot holes 2 DEEP for lag bolt Al...

Page 37: ...ide using 7 16 bit Lock Washer SWING BEAM SWING HANGERS INSTALL Insert Swing Hanger and hand tighten until hanger meets swing beam Use a screwdriver to keep swing hanger in position while tightening l...

Page 38: ...least TWO Threads beyond Lock Nut IMPORTANT Lock Nut 1 3 8 Washer HOLD position of Swing Hanger while tightening Lock Nut Final position of each Spring Clip is perpendicular to swing beam Swing Beam I...

Page 39: ...37 A FRAME ASSEMBLE x1 x2 3 3 4 Hex Bolt Lock Washer Flat Washer 5 4 x 6 x 70 3 4 2506 ST Pre installed T Nuts are underneath SWING SWING BEAM Flat Washer Lock Nut 3 1 2 Carriage Bolt x2 x2 2411 x1...

Page 40: ...t Washer Lock Nut SWING BEAM INSTALL 4 1 2 Carriage Bolt x2 x2 2448 2447 x1 x1 NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads before installing lock...

Page 41: ...3 4 Carriage Bolt Flat Washer Lock Nut x4 x4 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME Align holes and insert carriage bolt Repeat where arrows are shown NOTE You may need to tap bolts with ha...

Page 42: ...get though holes Position swing beam assembly resting upon plate and align with holes 9 Carriage Bolt 6 1 2 Carriage Bolt Torque Washer x1 x1 x1 SWING SWING BEAM Flat Washer Lock Nut x2 2485 x1 NOTE...

Page 43: ...41 SWING SWING BEAM 2 Re drill from opposite side using 7 16 bit 1 Pre drill using 3 16 bit SEE PAGE 7 SWING SWING BEAM x1 x1 T Nut 1 1 4 Hex Bolt Lock Washer Flat Washer...

Page 44: ...beam and tighten all swing beam fasteners Tighten all fasteners x2 3 Lag Bolt Lock Washer Flat Washer Mark and drill 1 4 x 2 DEEP pre drill before installing lag bolts SWING A FRAME x2 2 1 2 Pan Head...

Page 45: ...1 4 3 1 4 3 1 4 43 Install first ballusters 1 from upright 2539 ST and deck 1 1 4 Wood screws 1 SPACE x24 x6 2523 ST 5 8 x 3 1 4 x 29 3 4 BALUSTERS SWING SIDE OF TOWER Flush 3 Wood Screws x4 5 4 x 4...

Page 46: ...Flush 2565 ST 2574 ST 3 4 Pan Head Screw 3 16 x 1 Fender Washer 3 16 x 1 Fender Washer Hem Hem 2 2 1 2 1 2 Lay canopy flat and attach to 2474 ST at bottom 2565 ST at top as shown Install 10 screws th...

Page 47: ...in Fig 1 Fig 2 with wood screws spaced evenly through back of upper support into 2565 ST Flush to top of rail Fig 2 2565 ST 2565 ST 1 1 4 Wood Screws 2526 ST x6 1 1 4 Wood Screws x6 EQUAL EQUAL 3 Wood...

Page 48: ...t enough so it doesn t sag Tautness can be acheived by rotating the front rail with canopy attached Follow the steps below Begin the rotation of the front rail like this Keep rotating Continue rotatio...

Page 49: ...Tighten all Quick Clips using hand tools Always use Quick Clip between chain and swing hanger for all chain connections and adjustments All Quick Clips and Spring Clips must not be removable unless u...

Page 50: ...t enough so that it can not be looped back on itself Feed lower end of Climbing Rope through hole in Rock Wall board 2527 ST and tie a double knot on the back side Fig 1 Keep tying double knots at the...

Page 51: ...oil beneath Playset to make everything level 3 Wood Screws x4 3 Wood Screws x8 INSTALL x4 1 x 1 3 8 x 17 1015 x2 1 x 1 3 8 x 17 1015 Measure from inside of corner posts SLIDE BLOCKS SLIDES 2 Wood Scre...

Page 52: ...ws are installed through deck planks Move slide slightly to avoid spaces between planks Locate Slide in the opening between Balusters on the FRONT SIDE of the Tower Pre drill 1 8 pilot holes through S...

Page 53: ...INSTALL IF SLIDE HAS TWO HOLES Ensure screws are installed through deck planks Move slide slightly to avoid spaces between planks Locate Slide in the opening between Balusters on the FRONT SIDE of th...

Page 54: ...MONKEY BARS OVERVIEW 52 SANDBOX SEATS INSTALL 2 1 2 Wood Screws x8 Flush Flush x2 5 4 x 6 x 22 1 2 1120 ST Pre drill 1 8 pilot holes...

Page 55: ...n Head Screwx10 x10 1 4 Lock Washer Note hole location Important measurement x2 3 x 3 x 82 2767 W x5 2759 Ensure holes face downward when installing ladder rungs 18 1 2 Lock Nut Lock Nut 3 8 Lock Wash...

Page 56: ...Y BARS END RAIL TOP LADDER METAL BRACKETS 54 Flush Flush T Nut 3 8 Lock Washer 3 Wood Screws 3 8 Flat Washer No Hex Bolt at end hole FLIP TOP RAIL ASSEMBLY OVER x4 3 Hex Bolt x4 x2 2023 x6 x2 2761 W x...

Page 57: ...STALL POSITION 55 Flush 3 Hex Bolt x2 6 Hex Bolt x2 T Nut x2 3 8 Flat Washer x4 3 8 Lock Washer x4 6 Hex Bolt T Nut Position for assembly 2763 ST to inside USE CARE WHEN INSTALLING MONKEY BAR ASSEMBLY...

Page 58: ...Monkey Bar Assembly flush with top rail HINT Clamp Monkey Bars to top rail during installation CENTER CENTER RIGHT SIDE Mark 4 drill holes at brackets Flush Flush RIGHT SIDE Drill through 3 16 bit at...

Page 59: ...EY BARS INSTALL STEP 3 MONKEY BARS ROCK WALL 57 Flush at top Flush at top Flat Washer Lock Washer 1 1 4 Hex Bolt x4 x4 x4 T Nut x4 Flush to back of post Flush 3 Wood Screw x4 x2 2766 ST 2 x 4 x 44 25...

Page 60: ...each plank for correct re orientation top to bottom Mark parts on back side or use masking tape Arrange ALL Rocks in an attractive and practical fashion Position Rocks between pre drilled holes in pl...

Page 61: ...nstall rocks using fasteners provided in separate bag to T Nuts as shown Keep planks in order 1 4 x 1 1 2 Hex Bolt 1 4 Lock Washer 1 4 Flat Washer x12 Flip each plank TOP Flush Flush at ends and along...

Page 62: ...DE INSTALL LAST 1 5 8 Wood Screws INSTALL FIRST x4 x4 x4 x1 2763 ST 5 4 x 4 x 29 3 4 x2 2765 ST 5 8 x 3 1 4 x 25 1 4 Pre drill 1 8 through holes at all screw locations Pre drill 1 8 Flush to edge of p...

Page 63: ...P 61 Flush LEVEL Measure and mark each side equally Match height at top of both parts 2763 ST before installing 3 Wood Screws 2 1 2 Wood Screws x4 x4 x1 2763 ST 5 4 x 4 x 29 3 4 2763 ST x1 5 4 x 6 x 2...

Page 64: ...ERS MONKEY BARS 62 Install balusters flush to Monkey Bar L Brackets Flush to bracket x2 2537 ST 5 8 x 3 1 4 x 33 RIGHT SIDE 1 1 4 Wood Screws x8 1 1 4 1 1 4 LEVEL LEVEL 3 Wood Screws x4 x1 2762 ST 2 x...

Page 65: ...OE TIC TAC TOE 1 1 4 Wood Screws x8 3 23 1 2 1 1 8 1 1 8 5 4 x 4 x 31 3 4 2768 ST x2 TOP VIEW Clamp during assembly 2537 ST 2768 ST 2768 ST 2768 ST LEVEL LEVEL Install 1 1 4 Wood Screws through 2537 S...

Page 66: ...2 ST as shown and tie a double knot on the back side Fig 1 Step 1 MONKEY BARS TIC TAC TOE Flush at top Fig 1 x2 2581 ST 5 8 x 3 1 4 x 23 INSIDE PLAYSET 1 1 4 Wood Screws x8 TOP VIEW 2581 ST 2768 ST In...

Page 67: ...lower end of Climbing Rope through hole in bottom Rock Wall board 2527 ST and tie a double knot on the back side Fig 2 Keep tying double knots at the bottom end of rope until there is no remaining loo...

Page 68: ...ert quick clip through eyebolt Quick clip should have nut in upward position as shown Install hand loop onto quick clip Tighten quick clip nut securely with wrench Fig 2 Step 1 Step 2 Step 3 Top Rail...

Page 69: ...ES MONKEY BARS HAND LOOPS 67 Install seven more hand loops by following STEPS 1 through 3 as previously shown Step 4 Hand Loop x8 2624 x4 3 Wood Screws Pound in stakes so they are flush at top x2 1 x...

Page 70: ...ES INSTALL x3 2405 1 1 2 Lag Bolt Flat Washer DO NOT OVER TIGHTEN LAG BOLTS x6 STEERING WHEEL INSTALL 1 1 2 Lag Bolt Flat Washer Steering Wheel Cap DO NOT OVER TIGHTEN LAG BOLTS x1 2008 A Install 2008...

Page 71: ...69 TELESCOPE INSTALL Telescope Telescope Bracket Any Top Rail 1 1 4 Screws x1 2073...

Page 72: ...unit has been regularly and properly maintained and inspected 3 The failure occurs when the unit is owned by the original purchaser 4 This warranty is non transferable 5 Backyard Play Systems has rece...

Page 73: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

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