Backyard Play Systems 4030 Manual Download Page 16 | Manualshive

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14

FORT

SIDE WALLS

HARDWARE

BAG 1

FORT

SIDE WALLS

4

”

2”

2”

CENTER

Flush

35-1/4

”

35-1/4

”

P-5 (x2)

P-4

P-4

x2

IMPORTANT! If you have the Tower & Bridge option,

refer to the Tower & Bridge manual for
instructions to build SIDE WALLS.

HARDWARE

BAG 1

TOP

Flush

P-5 x4

1-1/4

”

Wood Screws x16

x2

Use P-5 as a 3-1/4

”

spacer.

1-1/4

”

Wood Screws

x8

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Summary of Contents for 4030

Page 1: ...VOLVERLO LL MENOS Si desea m s informaci n sobre el montaje ll menos sin coste adicional alguno al siguiente tel fono 1 866 890 2211 Abril por octubre M F 8 00 ESTA a 7 00 P M EST el s bado 8 30 ESTA...

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Page 3: ...Ratchet Socket Extension Hammer 5 lb Sledge 9 16 Combination Wrench 2 Square Drive Bit included Phillips Bit Combo Drive Bit Cordless Drill w Charger 1 8 Drill Bit 1 4 Drill Bit Tape Measure Level C...

Page 4: ...This page intentionally left blank...

Page 5: ...hen back out the bolt and install with specified washers Due to wood characteristics and the manufacturing process hex bolts may protrude past a surface If this condition occurs add additional supplie...

Page 6: ...s than six 6 feet from any obstructions Do not use the equipment until fully erected bolts tightened and structure is anchored to the ground Children should not play on the playset when it is wet Slip...

Page 7: ...efit the wood and help minimize splitting and checking If the stakes that anchor the set down become loose detach them drive them into the ground in a different area and screw them to the set again Al...

Page 8: ...hat all injuries due to falls cannot be prevented no matter what surfacing material is used X3 3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions fro...

Page 9: ...SET ORIENTATION Hint Throughout this manual refer ences made to the Left Side the Right Side and the Front of the playset serve as a consistent reminder to help with assembly RIGHT SIDE FRONT SIDE LEF...

Page 10: ...3 8 x 3 3 8 2 x 6 1 3 8 x 5 3 8 4 x 4 3 1 4 x 3 1 4 x2 x1 2 x 6 x 75 1 2 x1 S x6 x1 P 4 1 x 4 x 56 1 2 2 x 4 x 62 2 x 4 x 68 2 x 4 x 15 2 x 4 x 15 3 8 D B OI J 2 x 4 x 51 2 3 4 x5 3 8 x 96 X 1 F 3 1...

Page 11: ...R D W A R E Swing Beam Bent Plate R Spring Clip Swing Hanger Plaque x6 x1 x6 Sling Swing Safety Handle x2 x3 Trapeze Bar x1 x3 x1 x13 x1 Rope Tent Tarp Climbing Rocks Slide SB 1 SB U W x1 Swing Beam...

Page 12: ...LT WOODSCREWS 3 8 LOCK NUT 4 3 1 2 3 8 2 1 2 3 1 1 4 2 1 2 PAN HEAD SCREW 2 1 2 1 5 8 x11 3 8 ACORN NUT 3 8 x8 x8 x3 x8 x83 x44 x4 x11 x72 x45 x42 x149 x3 x6 x118 x26 1 4 ROCK WALL HARDWARE T Nut Lock...

Page 13: ...11 3 8 3 8 HEX HEAD BOLTS 5 3 1 2 4 3 8 3 8 2 1 2 3 8 3 3 8 5 1 2 3 8 3 8 3 8 7 10 x16 x1 x1 x19 x4 x4 x2 x2 A C T U A L S I Z E S H O W N...

Page 14: ...Posts as shown D P 2 x8 L B L B D LEFT SIDE RIGHT SIDE FRONT SIDE 6 6 6 29 6 SWING ROCK WALL SLIDE 27 IF BASE KIT 32 WITH ADDED MONKEY BAR OPTION P 3 P 3 BACK SIDE Orient the 2 holes of P3 UP if you...

Page 15: ...GHT SIDE B D x2 HARDWARE BAG 1 FORT CORNER POSTS FLOOR Decking Screws Pattern LEFT SIDE HARDWARE BAG 1 x52 Four 2 1 2 wood screws in each board 48 Outside of Post to Outside of Post 1 8 Gap at both si...

Page 16: ...R Flush 35 1 4 35 1 4 P 5 x2 P 4 P 4 x2 IMPORTANT If you have the Tower Bridge option refer to theTower Bridge manual for instructions to build SIDE WALLS HARDWARE BAG 1 TOP Flush P 5 x4 1 1 4 Wood Sc...

Page 17: ...lt x2 Flat Washer 4 Hex Bolt Lock Washer Flat Washer Lock Washer Flat Washer RIGHT SIDE J I HARDWARE BAG 1 UPPER ARMS LEFT SIDE LEFT SIDE RIGHT SIDE HARDWARE BAG 1 Use two 2 3 Wood Screws Flush P 5 x4...

Page 18: ...ty two people are required to carefully roll fort over Temporarily secure two Right Side Legs E with 5 1 2 Hex Bolts Tap Bolts down lightly until Bolts bottom out Do not install T Nuts at this time Lo...

Page 19: ...I HARDWARE BAG 1 4 Hex Bolt T Nut T Nut T Nut Lock Washer 3 1 2 Lag Bolt Flat Washer 3 1 2 Lag Bolt FORT BOTTOM SUPPORTS LEFT SIDE RIGHT SIDE J I HARDWARE BAG 1 Install 1 5 8 Wood Screws x 26 Two in e...

Page 20: ...ghten Into T Nuts At This Time After tightening all bolts Gently return Playset to it s upright position Move partially assembled Playset into it s permanent location at this time making sure ground h...

Page 21: ...r with one 3 Wood Screw as shown Right edge of Ladder should be flush and parallel with the adjacent Leg E and flush with end of B 3 Wood Screw RIGHT SIDE BACK SIDE B E L J HARDWARE BAG 2 FORT STEP LA...

Page 22: ...3 HARDWARE BAG 2 T 3 FORT STEP LADDER 4 Hex Bolt 3 Wood Screws x8 Lock Washer Flat Washer T Nut Position Ladder Top Block S beneath Deck End Board L Attach with three 1 5 8 Wood Screws as shown When i...

Page 23: ...2 FORT TENTVERTICAL SUPPORTS Note Bottom end of T 4 rests on Deck Floor 2 1 2 Wood Screws x4 1 5 8 Wood Screws x8 Note Align T 4 Centered with Pre Drilled holes in Tent Side Rail PA 3 RIGHT SIDE LEFT...

Page 24: ...Washer x24 Flat Washer x24 X 1 U x6 U SWING HANGER BAG SWING HANGERS ANGLE BRACKETS SWING BEAM SB 1 SB 2 SB HARDWARE BAG 3 3 1 2 Hex Bolt Flat Washer 3 1 2 Hex Bolt Flat Washer Flat Washer Flat Washe...

Page 25: ...HARDWARE BAG 3 7 Hex Bolt Flat Washer Lock Nut Flat Washer Plastic Angled Plug Plastic Angled Plug DO NOT FULLY TIGHTEN LOCK NUT AT THIS TIME See Fig 1 below INSTALL LEGS SWING BEAM F F Temporary Sup...

Page 26: ...o let the A Frame Legs spread apart too far You may want to snug up the lock nut at this time but do not fully tighten yet Continued SWING BEAM INSTALL LEGS 2 Lag Screw Flat Washer Lock Washer 2 Lag S...

Page 27: ...EAM SUPPORT 10 Hex Bolt Flat Washer Lock Nut 4 Hex Bolt 4 Hex Bolt Flat Washer Lock Nut Acorn Nut Flat Washer Flat Washer Flat Washer T Nut HARDWARE BAG 3 INSTALLTO BEAM SWING BEAM SUPPORT INSTALL POS...

Page 28: ...SSEMBLY SWING BEAM ASSEMBLY TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP USE CARE WHEN INSTALLING SWING BEAM ASSEMBLY RIGHT SIDE Hint Clamp part K 1 in place while marking holes INSTALL...

Page 29: ...16 holes through at marked locations T 3 INSTALL STEP 3 Flat Washer T Nut 2 1 2 Hex Bolt Flat Washer Lock Washer Flat Washer Lock Nut Confirm Holes are in line B RIGHT SIDE 3 Hex Bolt B K 1 HARDWARE...

Page 30: ...Lay Out the Climbing Rocks x13 in an attractive and practical fashion DO NOT position Rocks outside the 41 dimension Mark position of each Rock in final decided position 1 2 3 4 5 6 7 8 9 10 11 ROCK...

Page 31: ...drill 1 4 holes through Rock Wall Deck Boards using the marked hole locations ROCKWALL ROCKWALL INSTALLT NUTS Turn all eleven P1 panels over lay on a soft but firm surface Pound in 1 4 T Nuts Include...

Page 32: ...WARE BAG 4 Flush ROCKWALL Return panels to face up position Align Climbing Rocks back into position over their holes 1 4 x 1 1 2 Hex Head Bolts 1 4 Lock Washers T Nuts 1 4 Flat Washers ROCK HARDWARE B...

Page 33: ...gle knot in each rope Repeat this step four more times with remaining Ladder Rungs I LR x5 21 1 2 Approximately 13 1 2 between each Ladder Rung LR Step 1 Step 2 I Feed Ropes through front of Rope Ladd...

Page 34: ...enough so that it can not be looped back on itself Feed lower end of Climbing Rope through hole in Bottom Rock Wall Panel N and tie a double knot on the back side Fig 1 Keep tying double knots at the...

Page 35: ...2 Secure Tent Tarp at Eight Areas as shown equal distance apart on inside of each Tent Frame End Rail T 2 HARDWARE BAG 2 T 2 Install screws through hem for strength 3 4 Truss Head Screw x8 1 4 x 1 Fen...

Page 36: ...ring Clips attach the Swings and Trapeze to the swing brackets on the swing beam as shown below Attach Playset Plaque using One 1 Philips Head Screw provided at each corner of Plaque Swing Trapeze Swi...

Page 37: ...uprights and slide are resting flat on the ground It may be necessary to loosen the soil beneath Playset to make everything level 2 1 2 Wood Screws x4 2 1 2 Wood Screws x4 2 1 2 Wood Screws x4 Stakes...

Page 38: ...DE MOUNT INSTALL Flush Position Slide Mount beneath Deck End Board Attach with two 1 5 8 Wood Screws as shown L 4 14 P 8 1 5 8 Wood Screw x2 HARDWARE BAG 4 1 3 4 Part P 8 is Flush with B Fort Floor Su...

Page 39: ...37 SLIDE MEASURE SLIDE L Slide DRILL Drill 1 8 holes at both dimples through Slide and L into P 8 1 inch deep O Slide L 3 3 4 Flush P 8...

Page 40: ...38 SLIDE MOUNTING SCREWS 2 1 2 Pan HeadWood Screw x2 1 4 x 1 FenderWasher x2 L HARDWARE BAG 4 SLIDE SURFACING MATERIAL Apply Surfacing Material at recommended depth or deeper...

Page 41: ...rill SAFETY HANDLES INSTALL Attach Left and Right Safety Handles to the left rail of Step Ladder with two 1 4 x 1 1 2 Lag Bolts through Flat Washers Attach third Safety Handle as shown The height of t...

Page 42: ...40 INSTALL ROPE LADDER BOTTOM SUPPORT GUSSETS HARDWARE BAG 4 3 1 2 Lag Screw Lock Washer Flat Washer Lock Washer 4 Lag Screw Flat Washer 1 8 Pre Drill G 2...

Page 43: ...warranty is non transferable 5 Backyard Play Systems has received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during th...

Page 44: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

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