Backyard Discovery WOODLAND 6014 Owner'S Manual & Assembly Instructions Download

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Parts Identification

Wood Components

(NOT TO SCALE)

A50 - SWING BEAM - W102416
3 3/8"x5 1/4"x89 1/2" (86x134x2274)

(1)

E1 - LEFT UPRIGHT - W4L04458
1 3/8"x3 3/8"x59" (36x86x1500)

(4)

E2 - RIGHT UPRIGHT - W4L04463
1 3/8"x3 3/8"x59" (36x86x1500)

(4)

E3 - UPPER UPRIGHT - W4L04473
1 3/8"x3 3/8"x33 1/4" (36x86x844)

(6)

E4 - SEAT BRACE - W4L04498
1 3/8"x3 3/8"x24" (36x86x609)

(3)

E50 - END SUPPORT - W100949
1 3/8"x3 3/8"x44 1/8" (36x86x1120)

(1)

E51 - ANGLE BRACE - W100948
1 3/8"x3 3/8"x88 3/4" (36x86x2254)

(2)

E72 - LEFT RAIL - W100036
1 3/8"x3 3/8"x61 3/4" (36x86x1570)

(1)

E73 - RIGHT RAIL - W100037
1 3/8"x3 3/8"x61 3/4" (36x86x1570)

(1)

F1 - MOUNTING BLOCK - W4L04496
1 3/8"x2 3/8"x3 3/8" (36x60x86)

(3)

G1 - SWINGBEAM RAIL - W4L04483
1"x5 1/4"x47 3/8" (24x134x1204)

(1)

G2 - GROUND BOARD - W4L04459
1"x5 1/4"x22 3/8" (24x134x570)

(3)

G3 - GROUND BOARD - W4L04541
1"x5 1/4"x22 3/8" (24x134x570)

(1)

Summary of Contents for WOODLAND 6014

Page 1: ...ackyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 6014 WOODLAND Owner s Manual Assembly Instructions MANUFACTURED BY Backy...

Page 2: ...Free Help Line or visit www swingsetsonline com 1 800 765 4138 READ THE ASSEMBLY MANUAL COMPLETELY PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMB...

Page 3: ...hat could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the safety of your children in m...

Page 4: ...e likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or us...

Page 5: ...nit capacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the ma...

Page 6: ...equirements of 16 CFR 1303 Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any othe...

Page 7: ...any rough spots on your playset Please note this is a requirement of your warranty Assembling and maintaining the playset on a level location is very important As your children play your playset will...

Page 8: ...ing X3 1 3 2 Do not install loose fill surfacing over hard surfaces such as concrete or asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacin...

Page 9: ...or more information 8 What is the best way to get started assembling the playset Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin...

Page 10: ...lper Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments 1 2 Socket Driver Drill Attachments Phillips Head 3 8 Drill Bit Tools Required for Installation These are the tools that are...

Page 11: ...ole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps m...

Page 12: ...W4L04498 1 3 8 x3 3 8 x24 36x86x609 3 E50 END SUPPORT W100949 1 3 8 x3 3 8 x44 1 8 36x86x1120 1 E51 ANGLE BRACE W100948 1 3 8 x3 3 8 x88 3 4 36x86x2254 2 E72 LEFT RAIL W100036 1 3 8 x3 3 8 x61 3 4 36x...

Page 13: ...4475 1 x3 3 8 x47 3 8 24x86x1204 1 H6 FLOOR JOIST W4L04478 1 x2 3 4 x47 3 8 24x70x1204 2 H7 ROOF SUPPORT W4L04484 1 x3 3 8 x47 3 8 24x86x1204 1 H8 ARCHED ROOF SUPPORT W4L04490 1 x3 3 8 x47 3 8 24x86x1...

Page 14: ...8 24x60x270 4 K1 ARCHED WALL RAIL W4L04485 5 8 x5 1 4 x72 16x134x1830 2 K2 ARCHED WALL RAIL W4L04486 5 8 x5 1 4 x47 3 8 16x134x1204 1 K3 CENTER SHELF W4L04544 5 8 x5 1 4 x26 16x134x661 1 K4 CENTER SH...

Page 15: ...1 L5 ARCHED WALL RAIL W4L04467 5 8 x4 3 8 x18 1 4 16x112x462 1 M1 WALL RAIL W4L04479 5 8 x3 3 8 x47 3 8 16x86x1204 1 M2 OUTER FLOOR BOARD W4L04460 5 8 x3 3 8 x44 5 8 16x86x1132 2 M3 WALL RAIL W4L0448...

Page 16: ...8 x24 3 8 16x86x618 6 M73 REAR SUPPORT W100610 5 8 x3 3 8 x19 1 4 16x86x488 1 M74 ROCK WALL BOARD W100987 5 8 x3 3 8 x26 5 8 16x86x675 10 M75 ROCK WALL BOARD W100988 5 8 x3 3 8 x26 5 8 16x86x675 4 M76...

Page 17: ...552 1 x1 x3 3 8 24x24x86 2 SP50 SWING BEAM SUPPORT W102417 3 3 8 x3 3 8 x49 3 8 86x86x1254 1 T1 FLOOR SUPPORT RAIL W4L04474 1 x1 3 8 x40 5 8 24x34x1032 1 T2 FLOOR SUPPORT RAIL W4L04476 1 x1 3 8 x16 7...

Page 18: ...0 3 8 32x258x1280 2 WP4 UPPER WALL PANEL RIGHT W2A01472 1 1 4 x20 3 8 x47 32x516x1194 1 WP5 UPPER WALL PANEL LEFT W2A01473 1 1 4 x20 3 8 x47 32x516x1194 1 WP6 UPPER WALL PANEL LEFT W2A01475 1 1 4 x10...

Page 19: ...5 8 x19 x26 1 8 40x482x664 1 1 WP11 WALL PANEL W2A01471 1 1 4 x16 7 8 x26 1 8 32x430x664 WP12 WALL PANEL W2A01480 1 5 8 x19 x26 1 8 40x482x664 1 WP13 WALL PANEL W2A01477 1 1 4 x16 5 8 x24 1 4 32x430x...

Page 20: ...ication Wood Components NOT TO SCALE RP1 PEAK ROOF PANEL W2A01478 1 3 8 x15 7 8 x56 1 4 35x404x1428 2 RP2 ROOF PANEL W2A01479 1 3 8 x13 x56 1 4 35x329x1428 4 DR1 DOOR PANEL W2A01482 1 1 4 x16 x23 1 2...

Page 21: ...5 16x2 1 2 H100014 2 BOLT WH 5 16x3 H100016 6 BOLT WH 5 16x3 3 4 H100019 2 BOLT WH 5 16X6 H100023 1 115 BOLT WH 5 16x1 2 H100115 9 LAG SCREW WH 5 16x1 1 2 H100026 1 LAG SCREW WH 5 16x2 H100027 54 BOL...

Page 22: ...100087 13 BP SCREW PFH 8x1 1 2 H100086 144 BK SCREW TAPPING 14x2 H100081 7 CK SCREW PFH 8x2 H100111 35 CR SCREW PFH 8x3 4 H100121 4 CY SCREW PWH 8x5 8 H100128 2 AC WASHER LOCK EXT 8x19 H100030 142 AD...

Page 23: ...ANGER QUICK LINK H100097 4 BG T NUT 5 16 H100074 94 BF T NUT 3 8 H100073 9 BE T NUT 1 4 H100072 26 CJ NUT LOCK 5 16 H100110 13 T 30 TORX WRENCH H100114 2 T 40 Torx Bit A100042 2 T 30 TORX BIT H100147...

Page 24: ...7 4 EV CLIMBING ROCK GREEN A100064 12 EW GLIDER SUPPORT BYD GREEN A100065 2 EX GLIDER BUSHING BYD GREEN A100066 4 EY TUBING CAP GLIDER SUPPORT A100067 4 EZ CHAIN GREEN 51 25 A100068 4 JV HAND GRIP GRE...

Page 25: ...LE QU SLIDE VF 10 FT A100287 1 L BRACKET 2 5x38x50x55 A100340 12 1 LATCHING KNOB A6P00028 HC BYD ID TAG LARGE AGES 3 10 A100164 1 KC METAL GROUND STAKE BROWN A100178 6 HAND GRIP METAL GREEN 381 c c A1...

Page 26: ...5 FOOT LADDER ASSEMBLY STEP 1 H77 H76 5 PLCS SCREW PFH 8x2 10 PLCS SCREW PFH 8x2 10 H77 LADDER LEFT UPRIGHT W4L04554 1 x3 3 8 x65 24x86x1651 1 H76 LADDER RUNG W100611 1 x3 3 8 x18 1 8 24x86x460 5...

Page 27: ...5 FOOT LADDER ASSEMBLY STEP 2 SCREW PFH 8x2 10 PLCS H78 SCREW PFH 8x2 10 H78 LADDER RIGHT UPRIGHT W4L04555 1 x3 3 8 x65 24x86x1651 1...

Page 28: ...FOOT LADDER ASSEMBLY STEP 3 SCREW PFH 8x2 8 PLCS M107 M73 SCREW PFH 8x2 8 M107 ATTACHMENT BOARD W103559 5 8 x3 3 8 x19 1 4 16x86x488 1 M73 REAR SUPPORT W100610 5 8 x3 3 8 x19 1 4 16x86x488 1 FLUSH 1 1...

Page 29: ...5 FOOT LADDER ASSEMBLY STEP 4 LAG SCREW WH 1 4x1 1 2 4 PLCS HAND GRIP GREEN 816 c c 2 PLCS LAG SCREW WH 1 4x1 1 2 4 JV HAND GRIP GREEN 816 c c A100134 2...

Page 30: ...AY RESULT IN BOARD SPLITTING ATTACH TOP M74 BOARD FIRST AND WORK DOWN USING 1 1 2 SCREWS SCREW PFH 8x1 1 2 72 PLCS TOP M74 M75 M76 E72 E73 M74 ROCK WALL BOARD W100987 5 8 x3 3 8 x26 5 8 16x86x675 10 M...

Page 31: ...A GUIDE PRE DRILL TOP EDGE OF RAILS WITH 1 8 DRILL BIT FAILURE TO PRE DRILL MAY RESULT IN BOARD SPLITTING SCREW PFH 8x1 1 2 2 PLCS M108 SCREW PFH 8x1 1 2 2 5 8 OVERHANG M108 E73 E73 E72 M108 TOP BOARD...

Page 32: ...ROCKWALL ASSEMBLY STEP 3 BOLT PTH 1 4x1 1 4 24 PLCS WASHER LOCK INT 8x15 24 PLCS T NUT 1 4 24 PLCS T NUT 1 4 24 WASHER LOCK INT 8x15 24 BOLT PTH 1 4x1 1 4 24 EV CLIMBING ROCK GREEN A100064 12...

Page 33: ...LL ASSEMBLY STEP 4 M102 T NUT 5 16 2 PLCS M102 ATTACHMENT BOARD W4L04556 5 8 x3 3 8 x27 7 8 16x86x707 1 T NUT 5 16 2 SCREW PFH 8x2 4 PLCS SCREW PFH 8x2 4 MAKE SURE T NUTS ARE TO THE INSIDE M102 1 9 16...

Page 34: ...127 2 PLCS SWING BEAM EXTENSION BRACKET LEFT 1 PLC SWING BEAM EXTENSION BRACKET RIGHT 1 PLC A50 SWING BEAM W102416 3 3 8 x5 1 4 x89 1 2 86x134x2274 1 L BRACKET 66x66x127 A100140 2 SWING BEAM EXTENSION...

Page 35: ...9 2 PLCS NUT BARREL WH 5 16x7 8 4 PLCS WASHER LOCK EXT 12x19 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x2 4 PLCS G50 E51 E51 E50 SP50 NUT BARREL WH 5 16x1 1 2 2 NUT BARREL WH 5 16x7 8 7 BOLT WH 5...

Page 36: ...SWING BEAM ASSEMBLY STEP 3 BOLT WH 5 16x3 2 PLCS NUT BARREL WH 5 16x7 8 2 PLCS NUT BARREL WH 5 16x7 8 2 BOLT WH 5 16x3 2...

Page 37: ...EP 4 T NUT 3 8 8 PLCS WASHER FLAT 11x25 8 PLCS WASHER LOCK INT 10x18 8 PLCS BOLT HEX 3 8x5 1 2 8 PLCS SWING HANGER 4 PLCS 4 SWING HANGER A4M00505 T NUT 3 8 8 BOLT HEX 3 8x5 1 2 8 WASHER FLAT 11x25 8 W...

Page 38: ...GREEN A100066 4 6 SWING HANGER QUICK LINK H100097 4 EY TUBING CAP GLIDER SUPPORT A100067 4 NUT LOCK 5 16 4 PLCS WASHER FLAT 8x27 4 PLCS TUBING CAP GLIDER SUPPORT 4 PLCS 6 SWING HANGER QUICK LINK 4 PLC...

Page 39: ...1 E2 RIGHT UPRIGHT W4L04463 1 3 8 x3 3 8 x59 36x86x1500 1 WP10 LEFT WALL PANEL W2A01470 1 5 8 x19 x26 1 8 40x482x664 1 E2 E1 WP10 SCREW PFH 8x1 3 4 4 PLCS LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK EXT 8x...

Page 40: ...EXT 8x19 4 BOLT WH 5 16x2 1 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS BOLT WH 5 16x2 1 4 4 T NUT 5 16 4 G3 G2 G2 GROUND BOARD W4L04459 1 x5 1 4 x22 3 8 24x134x570 1 G3 GROUND BOARD W4L045...

Page 41: ...x59 36x86x1500 1 WP9 RIGHT WALL PANEL W2A01410 1 5 8 x19 x26 1 8 40x482x664 1 WASHER LOCK EXT 8x19 6 SCREW PFH 8x1 3 4 4 LAG SCREW WH 5 16x2 4 BOLT WH 5 16x2 1 4 2 T NUT 5 16 2 E2 E1 WP9 SCREW PFH 8x...

Page 42: ...SEMBLY STEP 4 WASHER LOCK EXT 8x19 2 BOLT WH 5 16x2 1 4 2 T NUT 5 16 2 G2 GROUND BOARD W4L04459 1 x5 1 4 x22 3 8 24x134x570 1 G3 G2 G2 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 1 4...

Page 43: ...3 8 x59 36x86x1500 1 G2 E2 E1 WP8 WALL PANEL W2A01409 1 5 8 x19 x26 1 8 40x482x664 1 WP8 LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK EXT 8x19 6 PLCS BOLT WH 5 16x2 1 4 2 PLCS SCREW PFH 8x1 3 4 4 PLCS LAG S...

Page 44: ...EMBLY STEP 6 G2 GROUND BOARD W4L04459 1 x5 1 4 x22 3 8 24x134x570 1 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 BOLT WH 5 16x2 1 4 2 G3 G2 G2 G2 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 1...

Page 45: ...3 8 x59 36x86x1500 1 LAG SCREW WH 5 16x2 4 T NUT 5 16 4 WASHER LOCK EXT 8x19 8 SCREW PFH 8x1 3 4 4 BOLT WH 5 16x2 1 4 4 BOLT WH 5 16x2 1 4 4 PLCS WASHER LOCK EXT 8x19 8 PLCS LAG SCREW WH 5 16x2 4 PLCS...

Page 46: ...FORT ASSEMBLY STEP 8 SCREW PFH 8x1 1 8 10 PLCS SCREW PFH 8x1 1 8 10 WP2 WALL PANEL W2A01408 1 1 4 x16 7 8 x54 1 2 32x430x1384 1 WP2 WP12 WP8 THESE HOLES ARE CLOSER TO THE BOTTOM...

Page 47: ...FORT ASSEMBLY STEP 9 SCREW PFH 8x1 3 4 4 SCREW PFH 8x1 1 8 10 WP2 M5 SCREW PFH 8x1 3 4 4 PLCS SCREW PFH 8x1 1 8 10 PLCS M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1...

Page 48: ...FORT ASSEMBLY STEP 10 SCREW PFH 8x1 1 8 10 SCREW PFH 8x1 1 8 10 PLCS WP1 WALL PANEL W2A01407 1 1 4 x16 7 8 x54 1 2 32x430x1384 1 WP1...

Page 49: ...FORT ASSEMBLY STEP 11 SCREW PFH 8x1 3 4 4 SCREW PFH 8x1 1 8 10 M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1 M5 WP1 SCREW PFH 8x1 3 4 4 PLCS SCREW PFH 8x1 1 8 10 PLCS...

Page 50: ...FORT ASSEMBLY STEP 12 WP11 WALL PANEL W2A01471 1 1 4 x16 7 8 x26 1 8 32x430x664 1 SCREW PFH 8x1 1 8 10 SCREW PFH 8x1 1 8 10 PLCS WP11...

Page 51: ...FORT ASSEMBLY STEP 13 SCREW PFH 8x1 3 4 4 SCREW PFH 8x1 1 8 10 M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1 WP11 M5 SCREW PFH 8x1 3 4 4 PLCS SCREW PFH 8x1 1 8 10 PLCS...

Page 52: ...W T NUT 5 16 4 WASHER LOCK EXT 8x19 4 BOLT WH 5 16x2 1 4 4 T NUT 5 16 4 PLCS BOLT WH 5 16x2 1 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS H1 H12 H12 DECK RAIL W4L04553 1 x3 3 8 x72 3 8 24x86x1838 1 H1 DECK R...

Page 53: ...5 16 4 WASHER LOCK EXT 8x19 4 BOLT WH 5 16x2 1 4 4 T NUT 5 16 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x2 1 4 4 PLCS H4 H3 H4 FLOOR SUPPORT W4L04470 1 x2 3 4 x47 3 8 24x70x1204 1 H3 DECK RAIL W...

Page 54: ...FORT ASSEMBLY STEP 16 SCREW PFH 8x1 3 4 8 SCREW PFH 8x1 3 4 8 PLCS H6 H6 FLUSH H6 FLOOR JOIST W4L04478 1 x2 3 4 x47 3 8 24x70x1204 2...

Page 55: ...x2 1 4 2 E3 UPPER UPRIGHT W4L04473 1 3 8 x3 3 8 x33 1 4 36x86x844 2 H5 DECK RAIL W4L04475 1 x3 3 8 x47 3 8 24x86x1204 1 H5 E3 BOLT WH 5 16x2 1 4 2 PLCS WASHER LOCK EXT 8x19 4 PLCS LAG SCREW WH 5 16x2...

Page 56: ...NOTE BELOW LAG SCREW WH 5 16x2 4 T NUT 5 16 4 WASHER LOCK EXT 8x19 8 BOLT WH 5 16x2 1 4 4 E3 UPPER UPRIGHT W4L04473 1 3 8 x3 3 8 x33 1 4 36x86x844 4 E3 E3 LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK EXT 8x...

Page 57: ...PFH 8x1 3 4 7 PLCS T3 T2 T3 SCREW PFH 8x1 3 4 5 PLCS T1 T2 FLOOR SUPPORT RAIL W4L04476 1 x1 3 8 x16 7 8 24x34x430 1 T3 FLOOR SUPPORT RAIL W4L04477 1 x1 3 8 x8 1 2 24x34x215 2 T1 FLOOR SUPPORT RAIL W4...

Page 58: ...FORT ASSEMBLY STEP 20 SCREW PFH 8x1 3 4 4 M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1 SCREW PFH 8x1 3 4 4 PLCS M5 SCREW PFH 8x1 1 8 10 PLCS FRONT VIEW REAR VIEW M5 SCREW PFH 8x1 1 8 10...

Page 59: ...FORT ASSEMBLY STEP 21 SCREW PFH 8x1 3 4 4 M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1 SCREW PFH 8x1 3 4 4 PLCS M5 SCREW PFH 8x1 1 8 10 PLCS SCREW PFH 8x1 1 8 10 M5 FRONT VIEW REAR VIEW...

Page 60: ...FORT ASSEMBLY STEP 22 SCREW PFH 8x1 3 4 8 SCREW PFH 8x1 3 4 8 PLCS L5 M8 M8 WALL RAIL W4L04466 5 8 x3 3 8 x18 3 4 16x86x475 1 L5 ARCHED WALL RAIL W4L04467 5 8 x4 3 8 x18 1 4 16x112x462 1...

Page 61: ...RT ASSEMBLY STEP 23 M8 WALL RAIL W4L04466 5 8 x3 3 8 x18 3 4 16x86x475 1 L4 LEFT ARCHED WALL RAIL W4L04468 5 8 x4 3 8 x18 1 2 16x112x469 1 M8 L4 SCREW PFH 8x1 3 4 8 PLCS SCREW PFH 8x1 3 4 8 ANGLED EDG...

Page 62: ...FORT ASSEMBLY STEP 24 SCREW PFH 8x1 3 4 8 M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1 SCREW PFH 8x1 3 4 8 PLCS L1 M5 L1 ARCHED WALL RAIL W4L04469 5 8 x4 3 8 x22 1 8 16x112x563 1...

Page 63: ...FORT ASSEMBLY STEP 25 SCREW PFH 8x1 3 4 8 M8 WALL RAIL W4L04466 5 8 x3 3 8 x18 3 4 16x86x475 1 SCREW PFH 8x1 3 4 8 PLCS L2 M8 L2 ARCHED WALL RAIL W4L04472 5 8 x4 3 8 x18 3 4 16x112x475 1...

Page 64: ...FORT ASSEMBLY STEP 26 SCREW PFH 8x1 3 4 8 M5 WALL RAIL W4L04465 5 8 x3 3 8 x22 16x86x563 1 L1 ARCHED WALL RAIL W4L04469 5 8 x4 3 8 x22 1 8 16x112x563 1 SCREW PFH 8x1 3 4 8 PLCS M5 L1...

Page 65: ...FORT ASSEMBLY STEP 27 SCREW PFH 8x1 3 4 8 M8 WALL RAIL W4L04466 5 8 x3 3 8 x18 3 4 16x86x475 1 SCREW PFH 8x1 3 4 8 PLCS L3 M8 L3 RIGHT ARCHED WALL RAIL W4L04471 5 8 x4 3 8 x18 1 2 16x112x469 1...

Page 66: ...FORT ASSEMBLY STEP 28 WASHER LOCK EXT 8x19 2 BOLT WH 5 16x1 1 2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 2 2 ROCK WALL ASSEMBLY 1 ROCK WALL ASSEMBLY...

Page 67: ...FORT ASSEMBLY STEP 29 FP1 FLOOR PANEL W2A01406 1 1 4 x20 3 8 x70 1 2 32x516x1790 2 SCREW PFH 8x1 3 4 48 SCREW PFH 8x1 3 4 48 PLCS FP1 FP1 23 11 16 11 3 4 ROCKWALL END...

Page 68: ...ORT ASSEMBLY STEP 30 SCREW PFH 8x1 3 4 8 SCREW PFH 8x1 3 4 8 PLCS M6 M2 M6 M2 M6 OUTER FLOOR BOARD W4L04464 5 8 x3 3 8 x21 5 8 16x86x550 2 M2 OUTER FLOOR BOARD W4L04460 5 8 x3 3 8 x44 5 8 16x86x1132 2...

Page 69: ...FORT ASSEMBLY STEP 31 LAG SCREW WH 5 16x2 12 WASHER LOCK EXT 8x19 12 LAG SCREW WH 5 16x2 12 PLCS WASHER LOCK EXT 8x19 12 PLCS K1 K1 K1 ARCHED WALL RAIL W4L04485 5 8 x5 1 4 x72 16x134x1830 2...

Page 70: ...NUT 5 16 8 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x2 1 4 4 PLCS K2 G1 G1 SWINGBEAM RAIL W4L04483 1 x5 1 4 x47 3 8 24x134x1204 1 K2 ARCHED WALL RAIL W4L04486 5 8 x5 1 4 x47 3 8 16x134x1204 1 BOL...

Page 71: ...FORT ASSEMBLY STEP 33 T NUT 5 16 4 WASHER LOCK EXT 8x19 4 T NUT 5 16 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x2 4 PLCS BOLT WH 5 16x2 4 K7 K7 WALL RAIL W4L04488 5 8 x5 1 4 x13 1 2 16x134x344 2...

Page 72: ...FORT ASSEMBLY STEP 34 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 BOLT WH 5 16x2 2 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 2 PLCS M9 M9 WALL RAIL W4L04489 5 8 x3 3 8 x13 1 2 16x86x344 2...

Page 73: ...FORT ASSEMBLY STEP 35 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 BOLT WH 5 16x2 2 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 2 PLCS M1 M1 WALL RAIL W4L04479 5 8 x3 3 8 x47 3 8 16x86x1204 1...

Page 74: ...FORT ASSEMBLY STEP 36 LAG SCREW WH 5 16x2 4 WASHER LOCK EXT 8x19 4 LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS M3 M3 M3 WALL RAIL W4L04481 5 8 x3 3 8 x35 5 8 16x86x905 2...

Page 75: ...FORT ASSEMBLY STEP 37 LAG SCREW WH 5 16x2 2 WASHER LOCK EXT 8x19 2 M10 WASHER LOCK EXT 8x19 2 PLCS LAG SCREW WH 5 16x2 2 PLCS M10 WALL RAIL W4L04480 5 8 x3 3 8 x12 1 4 16x86x310 2...

Page 76: ...SSEMBLY STEP 38 WP5 UPPER WALL PANEL LEFT W2A01473 1 1 4 x20 3 8 x47 32x516x1194 1 SCREW PFH 8x1 1 8 48 WP4 UPPER WALL PANEL RIGHT W2A01472 1 1 4 x20 3 8 x47 32x516x1194 1 WP4 WP5 SCREW PFH 8x1 1 8 48...

Page 77: ...8 x47 32x258x1194 1 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 SCREW PFH 8x1 1 8 20 WP6 UPPER WALL PANEL LEFT W2A01475 1 1 4 x10 1 8 x47 32x258x1194 1 BOLT WH 5 16x1 1 4 2 SCREW PFH 8x1 1 8 20 PLCS BOLT WH 5...

Page 78: ...x47 32x258x1194 1 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 SCREW PFH 8x1 1 8 20 WP14 UPPER WALL PANEL LEFT W2A01483 1 1 4 x10 1 8 x47 32x258x1194 1 BOLT WH 5 16x1 1 4 2 BOLT WH 5 16x1 1 4 2 PLCS WASHER LO...

Page 79: ...8 x47 32x258x1194 1 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 SCREW PFH 8x1 1 8 20 WP6 UPPER WALL PANEL LEFT W2A01475 1 1 4 x10 1 8 x47 32x258x1194 1 BOLT WH 5 16x1 1 4 2 BOLT WH 5 16x1 1 4 2 PLCS WASHER LO...

Page 80: ...RT ASSEMBLY STEP 42 T NUT 5 16 2 WASHER LOCK EXT 8x19 2 BOLT WH 5 16x2 2 BOLT WH 5 16x2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT 5 16 2 PLCS M12 M12 M12 WALL RAIL W4L04482 5 8 x3 3 8 x9 5 8 16x86x244...

Page 81: ...5 16 2 WASHER LOCK EXT 8x19 2 SCREW PFH 8x1 1 8 4 BOLT WH 5 16x1 1 4 2 BOLT WH 5 16x1 1 4 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT 5 16 2 PLCS SCREW PFH 8x1 1 8 4 PLCS M4 M4 M4 WALL SLAT W4L04487 5 8...

Page 82: ...FORT ASSEMBLY STEP 44 SCREW PFH 8x1 1 8 24 SCREW PFH 8x1 1 8 24 PLCS 2 7 8 2 7 8 2 7 8 1 9 16 M13 WALL SLAT W4L04557 5 8 x3 3 8 x24 3 8 16x86x618 6 M13 6 PLCS...

Page 83: ...LT WH 5 16x1 1 2 4 BOLT WH 5 16x1 1 2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS H7 ROOF SUPPORT W4L04484 1 x3 3 8 x47 3 8 24x86x1204 1 H8 ARCHED ROOF SUPPORT W4L04490 1 x3 3 8 x47 3 8 24x86...

Page 84: ...D ORIENT THEM AS SHOWN TO INSIDE OF CABIN T NUT 5 16 4 WASHER LOCK EXT 8x19 4 SCREW PFH 8x1 3 4 8 BOLT WH 5 16x1 1 2 4 T NUT 5 16 4 PLCS SCREW PFH 8x1 3 4 8 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5...

Page 85: ...SSEMBLY STEP 47 T NUT 5 16 4 WASHER LOCK EXT 8x19 4 BOLT WH 5 16x1 3 4 4 T NUT 5 16 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x1 3 4 4 PLCS H9 RAFTER W4L04492 1 x3 3 8 x40 7 8 24x86x1038 4 H9 H9...

Page 86: ...FORT ASSEMBLY STEP 48 SCREW PFH 8x1 1 8 24 WP3 GABLE W2A01476 1 1 4 x10 1 8 x50 3 8 32x258x1280 2 SCREW PFH 8x1 1 8 24 PLCS WP3 WP3...

Page 87: ...FORT ASSEMBLY STEP 49 SCREW PFH 8x1 1 8 56 WP13 WALL PANEL W2A01477 1 1 4 x16 5 8 x24 1 4 32x430x616 2 SCREW PFH 8x1 1 8 56 PLCS WP13 2 PLCS 1 9 16...

Page 88: ...EPEAT THIS STEP ON OTHER SIDE OF FORT SCREW PFH 8x1 1 8 28 1 1 4 SCREW PFH 8x1 1 8 14 PLCS N6 N6 N5 K80 45 N5 SUNBURST BOARD W4L04493 5 8 x2 3 8 x15 16x60x382 2 N6 SUNBURST BOARD W4L04494 5 8 x2 3 8 x...

Page 89: ...FORT ASSEMBLY STEP 51 SCREW PFH 8x1 3 4 4 RP1 PEAK ROOF PANEL W2A01478 1 3 8 x15 7 8 x56 1 4 35x404x1428 1 RP1 SCREW PFH 8x1 3 4 4 PLCS...

Page 90: ...P 52 RP2 ROOF PANEL W2A01479 1 3 8 x13 x56 1 4 35x329x1428 2 N7 ROOF CLEAT TIE BLOCK W4L04874 5 8 x1 5 8 x6 16x40x152 2 SCREW PFH 8x1 1 8 8 SCREW PFH 8x1 3 4 8 SCREW PFH 8x1 3 4 8 PLCS RP2 N7 SCREW PF...

Page 91: ...FORT ASSEMBLY STEP 53 REPEAT STEPS 51 AND 52 TO ATTACH ROOF BOARDS TO OTHER SIDE OF FORT...

Page 92: ...LCS SCREW TAPPING 14x2 2 PLCS K4 K3 J2 SCREW PFH 8x1 1 2 6 WASHER FLAT 9x18 2 SCREW TAPPING 14x2 2 J2 INNER SHELF BRACE W4L04549 1 x2 3 8 x10 5 8 24x60x270 2 K3 CENTER SHELF W4L04544 5 8 x5 1 4 x26 16...

Page 93: ...E W4L04549 1 x2 3 8 x10 5 8 24x60x270 1 SCREW TAPPING 14x2 2 PLCS WASHER FLAT 9x18 2 PLCS SCREW PFH 8x1 1 2 4 PLCS K5 J2 J1 K6 J1 OUTER SHELF BRACE W4L04550 1 x2 3 8 x10 5 8 24x60x270 1 K6 OUTER SHELF...

Page 94: ...19 1 BOLT WH 5 16x1 3 4 1 SCREW PFH 8x1 1 2 8 SCREW PFH 8x1 1 2 8 PLCS T NUT 5 16 1 PLC WASHER LOCK EXT 8x19 1 PLC BOLT WH 5 16x1 3 4 1 PLC S1 H10 H10 SHELF SUPPORT W4L04551 1 x3 3 8 x9 3 4 24x86x248...

Page 95: ...ACE W4L04549 1 x2 3 8 x10 5 8 24x60x270 1 J1 OUTER SHELF BRACE W4L04550 1 x2 3 8 x10 5 8 24x60x270 1 K6 OUTER SHELF W4L04546 5 8 x5 1 4 x20 3 8 16x134x518 1 K5 OUTER SHELF W4L04547 5 8 x5 1 4 x22 1 2...

Page 96: ...19 1 SCREW PFH 8x1 1 2 8 H10 SHELF SUPPORT W4L04551 1 x3 3 8 x9 3 4 24x86x248 1 S1 ATTACHMENT BLOCK W4L04552 1 x1 x3 3 8 24x24x86 1 SCREW PFH 8x1 1 2 8 PLCS T NUT 5 16 1 PLC WASHER LOCK EXT 8x19 1 PLC...

Page 97: ...FORT ASSEMBLY STEP 59 SCREW PFH 8x1 1 8 8 SCREW PFH 8x1 1 8 8 PLCS N1 2 PLCS N1 SHELF CLEAT W4L04548 5 8 x2 3 8 x10 1 2 16x60x268 2...

Page 98: ...5 16 6 PLCS WASHER LOCK EXT 8x19 12 PLCS LAG SCREW WH 5 16x2 12 PLCS BOLT WH 5 16x1 1 2 6 PLCS L BRACKET 2 5x38x50x55 6 PLCS LAG SCREW WH 5 16x2 12 H13 SEAT SUPPORT RAIL W4L04558 1 x3 3 8 x18 5 8 24x8...

Page 99: ...7 2 PLCS F1 MOUNTING BLOCK W4L04496 1 3 8 x2 3 8 x3 3 8 36x60x86 1 F1 M7 SEAT RAIL W4L04497 5 8 x3 3 8 x21 1 8 16x86x536 2 BOLT WH 5 16x2 1 4 1 PLC NUT BARREL WH 5 16x7 8 1 PLC BOLT WH 5 16x2 1 4 1 NU...

Page 100: ...9 1 BOLT WH 5 16x2 1 4 1 WASHER LOCK EXT 8x19 1 PLC BOLT WH 5 16x2 1 4 1 PLC NUT BARREL WH 5 16x7 8 1 PLC WASHER LOCK EXT 12x19 1 PLC NUT BARREL WH 5 16x7 8 1 WASHER LOCK EXT 12x19 1 E4 SEAT BRACE W4L...

Page 101: ...16 2 BOLT WH 5 16x1 1 2 2 NUT BARREL WH 5 16x7 8 1 NUT BARREL WH 5 16x7 8 1 PLC BOLT WH 5 16x1 1 2 2 PLCS BOLT WH 5 16x1 1 PLC T NUT 5 16 2 PLCS L BRACKET 2 5x38x50x55 2 PLCS BOLT WH 5 16x1 1 TZ L BR...

Page 102: ...FORT ASSEMBLY STEP 64 SCREW PFH 8x1 1 4 4 PLCS P1 SCREW PFH 8x1 1 4 4 P1 SAFETY BRACE W4L04499 1 3 8 x1 3 8 x15 1 2 36x36x393 1...

Page 103: ...FORT ASSEMBLY STEP 65 SCREW PFH 8x1 1 2 4 SCREW PFH 8x1 1 2 4 PLCS T4 T4 SEAT CLEAT W4L04543 1 x1 3 8 x6 1 2 24x34x164 2...

Page 104: ...FORT ASSEMBLY STEP 66 SCREW PFH 8x1 1 2 8 SCREW PFH 8x1 1 2 8 PLCS M11 M11 SEAT W4L04542 5 8 x3 3 8 x12 16x86x304 2...

Page 105: ...FORT ASSEMBLY STEP 67 REPEAT STEPS 61 THROUGH 66 AND ATTACH A SECOND SEAT UNDER THE CENTER SHELF REPEAT STEPS 61 THROUGH 66 AND ATTACH THE THIRD SEAT UNDER THE LEFT SHELF...

Page 106: ...FORT ASSEMBLY STEP 68 ATTACH DOOR AS SHOWN USING SCREWS THROUGH HOLES IN PLASTIC HINGE DR1 DOOR PANEL W2A01482 1 1 4 x16 x23 1 2 32x406x596 1 SCREW PWH 8x1 1 4 9 PLCS SCREW PWH 8x1 1 4 9 3 8 DR1...

Page 107: ...FORT ASSEMBLY STEP 69 SCREW PFH 8x3 4 2 PLCS FACE PLATE 1 PLC KNOB FOR 32 SPACING 1 PLC SCREW PFH 8x3 4 2 1 LATCHING KNOB WITH SCREWS A6P00028 SCREW PFH 8x1 1 PLC LATCH 1 PLC SCREW PFH 8x1 1...

Page 108: ...ER LOCK EXT 12x19 8 NUT BARREL WH 5 16x5 8 8 PLCS WASHER LOCK EXT 12x19 8 PLCS BOLT WH 5 16x1 2 8 PLCS HAND GRIP METAL GREEN 381 c c 4 PLCS BOLT WH 5 16x1 2 8 NUT BARREL WH 5 16x5 8 8 FX HAND GRIP MET...

Page 109: ...SLIDE ATTACHMENT STEP 1 SCREW PFH 8x1 1 8 2 PLCS O70 SCREW PFH 8x1 1 8 2 O70 SLIDE MOUNTING BOARD W102822 5 8 x1 3 8 x20 3 8 16x34x517 1 3 1 8...

Page 110: ...E DRILL 3 8 DIAMETER HOLES THROUGH FLOOR IN THE OUTSIDE 2 LOCATIONS ONLY QU SLIDE VF 10 FT A100287 1 SLIDE VF 10 FT 1 PLC T NUT 5 16 2 PLCS BOLT WH 5 16x1 1 4 2 PLCS LAG SCREW WH 5 16x1 1 2 1 PLC LAG...

Page 111: ...LADDER ATTACHMENT BOLT WH 5 16x1 1 2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT 5 16 2 PLCS BOLT WH 5 16x1 1 2 2 WASHER LOCK EXT 8x19 2 T NUT 5 16 2 1 LADDER ASSEMBLY LADDER ASSEMBLY...

Page 112: ...SWINGBEAM ATTACHMENT 1 SWINGBEAM ASSEMBLY WASHER FLAT 8x27 4 PLCS WASHER SPLIT 5 16 4 PLCS BOLT HEX 5 16x1 1 4 4 PLCS SWINGBEAM ASSEMBLY BOLT HEX 5 16x1 1 4 4 WASHER SPLIT 5 16 4 WASHER FLAT 8x27 4...

Page 113: ...G SCREW WH 1 4x1 1 2 2 PLCS WASHER FLAT 9x18 2 PLCS METAL GROUND STAKE BROWN 2 PLCS METAL GROUND STAKE BROWN 4 PLCS WASHER FLAT 9x18 4 PLCS LAG SCREW WH 1 4x1 1 2 4 PLCS KC METAL GROUND STAKE BROWN A1...

Page 114: ...ID PLATE ATTACHMENT BYD ID TAG LARGE AGES 3 10 1 PLC HC BYD ID TAG LARGE AGES 3 10 A100164 1 SCREW PFH 8x3 4 4 SCREW PFH 8x3 4 2 PLCS...

Page 115: ...CS CAPTAINS GLIDER ARM YELLOW 2 PLCS GLIDER SEAT DARK GREEN 1 PLC QUICK LINK 4 PLCS CHAIN GREEN 51 25 4 PLCS EZ CHAIN GREEN 51 25 A100068 4 FA QUICK LINK A100069 4 DO CAPTAINS GLIDER ARM YELLOW A10002...

Page 116: ...GLIDER ATTACHMENT SWING HANGER QUICK LINK 4 PLCS CHAIN GREEN 51 25 4 PLCS...

Page 117: ...SWING ATTACHMENT DP SWING SEAT GREEN A100027 2 EF CHAIN GREEN 57 A100047 4 FA QUICK LINK A100069 4 CHAIN GREEN 57 4 PLCS QUICK LINK 4 PLCS SWING SEAT GREEN 2 PLCS...

Page 118: ...REVISION TAG AS SUGGESTED BELOW SCREW PWH 8x5 8 2 PLCS B REVISION TAG 1 PLC SR B REVISION TAG A100315 1 SCREW PWH 8x5 8 2 FINAL STEP DOUBLE CHECK EVERY BOLT SCREW AND NUT FOR TIGHTNESS MAKE SURE EVERY...

Page 119: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...

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