Backyard Discovery Patriot Owner'S Manual Download Page 7

PAGE 5

Owner’s Manual Play Set

 

OWNER PS-2010  

 

       Rev. 10/21/2009 

APPENDIX A 

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X3.  CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS

X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment-related 
injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms.  Injuries involving 
this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly 
when the injury is to the head.  The surface under and around playground equipment can be a major factor in determining the 
injury-causing potential of a fall.  It is self evident that a fall onto a shock-absorbing surface is less likely to cause a serious 
injury than a fall onto a hard surface.  Playground equipment should never be placed on hard surfaces such as concrete or 
asphalt and while grass may appear to be acceptable it may quickly turn to hard packed earth in areas of high traffic.   
Shredded bark mulch, wood chips, fine sand or find gravel are considered to be acceptable shock absorbing surfaces when 
installed and maintained at a sufficient depth under and around playground equipment.

X3.2 Table X3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in 
a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 in.  However, 
it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.

X3.3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions from the perimeter of 
stationary equipment such as climbers and slides.  However, because children may deliberately jump from a moving swing, 
the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the 
pivot point measured from a point directly beneath the pivot on the supporting structure.

X3.4 This information is intended to assist in comparing the relative shock-absorbing properties of various materials.   No 
particular  material  is  recommended  over  another.    However,  each  material  is  only  effective  when  properly  maintained.   
Materials  should  be  checked  periodically  and  replenished  to  maintain  correct  depth  as  determined  necessary  for  your 
equipment.   The choice of a material depends on the type and height of the playground equipment, the availability of the 
material in your area, and its cost.

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This  information  has  been  extracted  from  the  CPSC  publications  “Playground  Surfacing  —  Technical  Information 

Guide” and “Handbook for Public Playground Safety.”  Copies of these reports can be obtained by sending a postcard to: 
Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 
1-800-638-2772.

The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in 

connection with any item mentioned in this standard.  Users of this standard are expressly advised that determination of the 
validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.

The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five 

years and if not revised, either approved or withdrawn.  Your comments are invited either for revision of this standard or for 
additional standards and should be addressed to ASTM Headquarters.  Your comments will receive careful consideration at 
a meeting of the responsible technical committee, which you may attend.  If you feel that your comments have not received a 
fair  hearing  you  should  make  your  views  known  to  the  ASTM  Committee  on  Standards.    100  Barr  Harbor  Drive,  West 
Conshohocken,  PA 19428.

Information on Playground Surfacing Materials:

 

The following information is from the 

United States Consumer Product Safety Commission's 

Information Sheet for playground surfacing material

   Also see the following website for additional 

information: 

www.cpsc.gov/cpscpub/pubs/323.html

.   

Summary of Contents for Patriot

Page 1: ...anual FAQ s Assembly Instructions Warranty Information Patriot Wooden Playcenter 2010 Model 37210 Manufacturer Backyard Discovery 3001 North Rouse Pittsburg KS 66762 Made in China INS 37210 08 Patriot...

Page 2: ...ayset purchase Level 24 Open end Wrenches Nut drivers 7 16 9 16 Tape Measure 3 8 Drive Ratchet 9 16 std sockets Claw Hammer 9 16 deep sockets 3 8 Cordless Drill or Electric drill 1 8 5 16 Drill attach...

Page 3: ...ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the information below...

Page 4: ...t Shredded bark mulch wood chips fine sand and fine gravel are added as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All su...

Page 5: ...ings with their full weight on the seats 9 Instruct children not to use the equipment in a manner other than intended 10 Instruct children to always go down slides feet first Never slide head first 11...

Page 6: ...e grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe playing environment If you are treating your Playcenter with sta...

Page 7: ...oint directly beneath the pivot on the supporting structure X3 4 This information is intended to assist in comparing the relative shock absorbing properties of various materials No particular material...

Page 8: ...e conditions A check is not a crack it does not affect the strength or durability of the wood or structural integrity of the play set 7 Do Backyard Discovery playsets come with a warranty Yes All Back...

Page 9: ...trongest structurepossible The slight angle adds strength and reduces rocking and twisting 12 The S hooks for the swings won t close What is wrong Backyard Discovery recommends placing them on a hard...

Page 10: ...playset is ready for use Bolt has been screwed securely into Barrel Nut and Lock Washer and the connection is tight Check connec tions periodically for tightness during the life of the Gym set Lock W...

Page 11: ...ssembly questions please call Customer Service at 1 800 856 4445 Please read the entire instruction manual carefully before proceeding with the assembly or use of your new gym set SAVE THIS MANUAL for...

Page 12: ...of the Safe Play Area Max fall height 91 General Information Your set has been designed and engineered for children only and for residential use only A maximum of 150 lbs per child is recommended for...

Page 13: ...PARTS LOCATOR Back Right Left G50 A50 E5 E51 SP50 G1 G9 G13 M17 M6 M6 E5 E6 E1 N1 M3 M3 E7 G7 H6 M13 M8 M8 M12 R1 M4 M15 M19 M22 N4 M14 G3 G8 E3 G6 G11 N4 M19 M22 M20 H2 M23 M23 G14 M6 H4 H7 H8 G4 G10...

Page 14: ...G6 E7 G8 E3 G2 K1 M9 M9 E6 G11 H2 G7 H6 H4 H7 H8 G1 G9 G4 M17 G15 M18 M10 M10 M16 E1 M24 O1 M5 E3 E4 M14 M14 M4 M15 M19 M22 N4 N4 M19 M22 M20 F1 M3 N1 G12 G8 E2 N71 E73 H74 H75 H76 E72 M73 M74 M76 M7...

Page 15: ...679 1 REQ 36 x86 x 2274 1 375 x 3 375 x 89 5 E7 LEFT REAR TOWER LEG W100714 1 REQ 36 x 8 6 x 2274 1 375 x 3 375 x 89 5 F1 ROOF RAFTER W100616 6 REQ 36 x 60 x 832 1 375 x 2 375 x 32 75 G1 BASE BOARD W1...

Page 16: ...1 x 5 25 x 20 5 G14 FLOOR RAIL W100792 1 REQ 24 x 134 x 1018 1 x 5 25 x 40 125 G15 FLOOR RAIL W100793 1 REQ 24 x 134 x 1156 1 x 5 25 x 45 5 H1 FLOOR JOIST W100630 2 REQ 24 x 86 x 1156 1 x 3 375 x 45 5...

Page 17: ...x 86 x 1318 625 x 3 375 x 51 875 M2 RIDGE CAP W100644 2 REQ 16 x 86 x 1318 625 x 3 375 x 51 875 M3 FLOOR BOARD W100645 29 REQ 16 x 86 x 1292 625 x 3 375 x 50 875 M4 GABLE BOARD W100646 2 REQ 16 x 86 x...

Page 18: ...LE BOARD W100662 2 REQ 16 x 86 x 374 625 x 3 375 x 14 75 M21 WALL RAIL W100663 2 REQ 16 x 86 x 304 625 x 3 375 x 12 M22 GABLE BOARD W100664 4 REQ 16 x 86 x 272 625 x 3 375 x 10 75 M23 WINDOW TRIM W100...

Page 19: ...4 ROCK WALL BOARD W100987 10 REQ 16 x 86 x 675 625 x 4 375 x 26 625 M75 ROCK WALL BOARD W100988 4 REQ 16 x 86 x 675 625 x 4 375 x 26 625 M76 ROCK WALL BOARD W100989 4 REQ 16 x 86 x 675 625 x 4 375 x 2...

Page 20: ...x 3 375 x 89 E50 SWING BEAM END SUPPORT W100949 1 REQ 36 x 86 x 1226 1 375 x 3 375 x 48 25 L73 WINDOW SHUTTER W100786 3 REQ 16 x 112 x 406 625 x 4 375 x 16 O4 WINDOW SHUTTER SLAT W100787 6 REQ 16 x 3...

Page 21: ...E TEE NUT PAGE 19 HARDWARE 5 16 X 1 1 4 HEX HEAD BOLT H100042 7 8 WHA BARREL NUT H100005 3 8 X 5 3 4 WHA BOLT H100056 5 16 X 6 1 4 WHA BOLT H100172 H100074 5 16 SPIKE TEE NUT 5 16 X 2 3 4 WHA BOLT H10...

Page 22: ...8 8 x 15 INTERNAL TOOTH LOCK WASHER H100030 8 x 19 LOCK WASHER H100095 5 16 SPLIT WASHER 1 4 BARREL HEAD NUT H100079 1 4 X 1 PHILLIPS TRUSS HEAD BOLT H100061 8 X 1 1 2 WOOD SCREW H100086 8 X 2 1 2 WOO...

Page 23: ...34 H100073 NUT TEE 3 8 9 H100074 NUT TEE 5 16 13 H100080 SCREW TAPPING 14 x 1 50 H100086 SCREW WOOD 8 x 1 1 2 190 H100088 SCREW WOOD 8 x 1 1 8 320 H100089 SCREW WOOD 8 x 1 3 4 220 H100090 SCREW WOOD...

Page 24: ...QUIRED A100118 A100027 BELT SWING 2 REQUIRED A100047 CHAIN FOR SWING 4 REQUIRED A100069 2 BAGS OF 4 QUICK LINKS A100065 GLIDER SUPPORTS 2 REQUIRED A100066 1 BAG OF 4 CAPS Y28 G4 1 BAG OF 4 BUSHINGS H1...

Page 25: ...H10 Bottom Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers Finish Attaching G1 to E3 Left Front Tower Leg and H10 Bottom Floor Support using 5 16 x 2 Bolts Lock Was...

Page 26: ...and H10 Bottom Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers Finish attaching G1 to E7 Left Rear Tower Leg and H10 Bottom Floor Support using 5 16 x 2 Bolts Lock...

Page 27: ...and H10 Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers and to E6 Center Rear Tower Leg and H10 Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts...

Page 28: ...d E1 Tower Legs with 5 16 x 4 1 4 Bolts and Lock Washers and 5 16 SpikedT Nuts Attach G4 Base Sand Box Board to bottom of E5 and E1 with 5 16 x 2 Lag Screws and Lock Washers ITEMS NEEDED 1 G6 Floor Ra...

Page 29: ...ers Attach G8 Wall Rail to top of E7 and E3 with 5 16 x 2 Lag Screws and Lock Washers Attach G7 Floor Rail to bottom of E7 and E3 with 5 16 x 2 Lag Screws and Lock Washers G8 G6 G7 E7 E3 ITEMS NEEDED...

Page 30: ...Stake FLAT WASHER 1 4 X 1 WH BOLT WASHER LOCK EXT 8 X 15 BOARD 1 4 X 5 8 BARREL NUT 1 4 ANCHOR Positionstructureatthispointmakingsurethatallattachmentswillbeintheproperspaceforyouryard Position playse...

Page 31: ...re E4 Deck Braces to G10 G15 and G6 Floor Rails using 5 16 x 2 Bolts and Lock Washers and to Tower Legs using 5 16 x 2 HexType Lag Screws and Lock Washers E4 E4 E4 E4 E4 E4 E4 G6 G12 G15 G6 G14 E3 E7...

Page 32: ...1 Wood Screws in the holes indicated and 1 Wood Screws in remaining holes Evenly space eleven M3 Floor Boards and attach using 1 Wood Screws H1 H1 G6 G7 L1 L1 M3 ITEMS NEEDED 2 H1 Floor Joists 2 L1 O...

Page 33: ...1 Wood Screws in the holes indicated and 2 Wood Screws in remaining holes Evenly space five M3 Floor Boards and one N1 Floor Board and four more M3 Floor Boards and secure using 1 Wood Screws H9 H9 G...

Page 34: ...Step 10 On bottom floor attach H3 Floor Joists to G7 Floor Rails using 2 Wood Screws H3 H3 G7 G7 ITEMS NEEDED 2 H3 Floor Joists HARDWARE NEEDED 8 2 Wood Screws PAGE 32...

Page 35: ...ews in remaining holes Attach five M3 one N1 and four more M3 Floor Boards with 1 Wood Screws and finish floor by attaching a SC1 Floor Board between E2 and E6 CenterTower Legs with 1 Wood Screws L1 M...

Page 36: ...egs with 5 16 x 2 WH Lag Screws and Lock Washers Attach one more M5 Wall Rail to E2 and E6Tower Legs with 5 16 x 2 WH Lag Screws and Lock Washers G13 G13 M5 M5 M5 ITEMS NEEDED 2 G13 Sand Box Seats 4 M...

Page 37: ...ther M10 Wall Board to K1 and M18 with 1 1 8 Wood Screws Secure M18 to Floor Board using A100053 L Bracket 8 x 1 2 Tapping Screw and 14 x 1 Tapping Screw Attach A100146 Window Frame to M10 Wall Boards...

Page 38: ...1 1 8 Wood Screws Attach M23 Window Trim Boards to M8 s with 1 1 8 Wood Screws Attach M12 Window Trim to M13 s and M8 s with 1 1 8 Wood Screws Attach Window Mesh Panel to inside of window opening with...

Page 39: ...ard and then N5 Wall Board and another L3 with top of M8 s and secure with 1 1 8 Wood Screws on both sides of window openings Attach A100010 Windows Frames to M8 s using Washer Head Screws Now attach...

Page 40: ...4 Wall Boards to back wall rails 1 up from floor and with a 2 space using 1 1 8 Wood Screws Attach two more M14 to each side of opening on left side of set to G8 and M21 1 up from floor and with a 1 7...

Page 41: ...Wood Screws Flush another R1 to the one just installed and then five more to each side Finish Roof by attaching a R2 Inner Roof Slat to each side using 1 Wood Screws Attach a A100011 Triangle Plates t...

Page 42: ...d Screws to M22 s and M19 s Attach a O1 Wall Support to both sides of Window Frame using 1 1 8 Wood Screws Repeat on Back Side of set M20 M15 M22 M22 N4 N4 M19 M19 M4 O1 ITEMS NEEDED 2 M4 Gable Boards...

Page 43: ...H7 Table Support to H8 and H4 with 5 16 x 1 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers E7 E6 H8 H8 H7 H7 H4 H4 H6 H6 T1 ITEMS NEEDED 2 H4 Picnic Table Seat Support 2 H6 Seat Upright 2 H8...

Page 44: ...h 3 16 drill bit and attach Ladder to set using 5 16 x 2 Lag Screws and Lock Washers Attach two G11 Picnic Table Top Boards to H8 s with 2 Wood Screws Attach two H2 Picnic Table Seat Boards to H4 usin...

Page 45: ...ll Rails with 3 16 drill bit and attach Rock Wall to floor rail with 5 16 x 2 Lag Screws and Lock Washers ITEMS NEEDED 4 M75 Rock Wall Boards 4 M76 Rock Wall Boards 10 M74 Rock Wall Boards 1 E72 Rock...

Page 46: ...Wall Rails with a 2 7 8 space using 1 1 8 Wood Screws On back side of set attach six M17 Wall Boards to Wall Rails with a 2 5 8 space using 1 1 8 Wood Screws M17 M17 ITEMS NEEDED 13 M17 Wall Boards H...

Page 47: ...ow Shutters by using 1 Wood Screws through O4 Window Shutter Slats through L73 Window Shutter into Wall Boards ITEMS NEEDED 6 O4 Window Shutter Slats 3 L73 Window Shutters HARDWARE NEEDED 12 1 Wood Sc...

Page 48: ...Attach Swing Beam End assembly to Swing Beam with 5 16 x 3 1 4 Bolts Fender Washers and 5 16 x 7 8 Barrel Nuts Attach Swing Beam assembly to G5 Swing Beam Mount using 5 16 x 1 Hex Head Bolts Split Wa...

Page 49: ...lider Ends to Glider Seat with 5 16 x 5 Bolts Flat Washers and 5 16 Lock Nuts Attach Chains to Glider Ends with Quick Links and Hang Glider on Glider supports and tighten Quick Links on Glider and Swi...

Page 50: ...Assembly Instructions Open Spiral Slide PAGE 48...

Page 51: ...ult Helper Measuring Tape Phillips Head Screwdriver Flat Head Screwdriver Power Drill 3 16 3 8 Drill Bits Hack Saw Level Manufacturer s Note Please do not attempt to modify your slide assembly details...

Page 52: ...LIDE EDCE 4 FROM FLOOR EDCE SEE DETAIL A PLEASE NOTE THE FORT INSTRUCTIONS MAY SPECIFYA SPECIFIC LOCATION FOR SLIDE PLACEMENT ON FLOOR while you straighten the center post with a level and mark the lo...

Page 53: ...t When level hold the post in place as you fill in the hole with dirt Compact the soil firmly as you fill NOTE The top of the post should lie 4 1 2 6 1 2 below the fort floor height Any excess post mu...

Page 54: ...ieces over the center post NOTE Do Not over tighten any of the screws during assembly Center Post Mid Section Bottom Tongue Groove 1 Screw Next connect the five or six mid sections depending on deck h...

Page 55: ...After the first two screws have been secured in the bottom section place one screw in each of the mid sections Do Note Over Tighten The Screws Use hardware and installation instructions for slide inc...

Page 56: ...d attach using 5 16 x Bolts and Lock Washers through Slide and 5 16 x 5 8 barrel Nuts and Lock Washers on underside of Floor Boards Now finish securing Slide using Washer Head Screws into two center i...

Page 57: ...shers and 5 16 Spike T Nuts Measure up 7 and 22 and center of M10 and drill through these locations with a 3 8 drill bit Attach A100118 to M10 using 1 4 x 1 2 Bolt 1 4 Lock Washer for Bolt 1 4 Lock Wa...

Page 58: ...in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneve...

Page 59: ...vo viento tormentas granizo inundaciones excesiva exposici n al agua Instalaci n inadecuada incluyendo a t tulo informativo m s no limitativo la instalaci n en tierra dispareja desnivelada o poco comp...

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