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Backyard Discovery Cedar Pergola 6213, Owner'S Manual

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Backyard Discovery Cedar Pergola 6213 Owner'S Manual Download Page 8

Parts Identification

Hardware

VK - NUT BARREL WH 5/16x7/8 BLK - H100192

(81)

VL - NUT BARREL WH 5/16x1-1/2 BLK - H100193

(17)

VT - SCREW PFH 8x1-1/2 BLK - H100200

(17)

VU - SCREW PFH 8x2-1/2 BLK - H100201

(122)

VZ - LAG SCREW WH 5/16x3 BLK - H100206

(9)

VX - LAG SCREW WH 5/16x5-1/2 BLK - H100204

(15)

VY - BOLT WH 5/16x2-1/4 BLK - H100205

(62)

VM - BOLT WH 5/16x2-1/2 BLK - H100194

(17)

VP - BOLT WH 5/16x7-1/4 BLK - H100196

(17)

CQ - CONCRETE ANCHOR 3/16x2" - H100120

(17)

VV - SCREW PWH 8x5/8 BLK - H100202

(2)

VW - SCREW PFH 8x1/2 BLK - H100203

(2)

VS - WASHER LOCK EXT 12x19 BLK - H100199

(101)

VR - WASHER LOCK EXT 8x19 BLK - H100198

(124)

 - T-40 Torx Bit - A100042

(2)

 -

 T

-4

0

 T

o

rx

 W

re

n

c

h

 -

 A

1

0

0

0

4

1

(2

)

Summary of Contents for Cedar Pergola 6213

Page 1: ... swingsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order replacement parts Owner s Manual Frequently Asked Questions Assembly Instructions Warranty Information CEDAR PERGOLA Model 6213 INS 6213 Cedar Pergola Eng A 07 24 12 ...

Page 2: ...EMBLY MANUAL COMPLETELY PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE PLAYSET SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED IF YOU CAN T FIND ALL OF THE PARTS CHECK THE PACKING MATERIAL SMALL PARTS MAY HAVE FAL...

Page 3: ...________________ Maintenance Instructions 1 Check all nuts and bolts twice monthly during the usage season and tighten as required But not so tight that you crack the wood It is particularly important that this procedure be followed at the beginning of each season 2 Oil all metallic moving parts monthly during the usage period 3 Check all coverings for bolts and sharp edges twice monthly during us...

Page 4: ...rry a 1 year replacement warranty on all parts for manufacturer s defect Our wood carries a 5 year warranty on rot and decay as well Please see warranty details for more information 5 What is the best way to get started assembling the product Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly This will not only allow ...

Page 5: ...ad Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase Concrete Drill Bit ...

Page 6: ...le aid when sorting your wood and hardware Assembly will be made easier if items are sorted by step 4 Pay close attention to make sure you are using the correct hardware in the correct steps Using incorrect hardware may result in improper assembly 5 Read each step thoroughly The written steps may include important information not shown in the illustrations Basic Setup Dimensions Place the pergola ...

Page 7: ... 4 x75 1 4 36x134x1912 2 D7 JOIST W103318 1 3 8 x5 1 4 x75 1 4 36x134x1912 4 D9 JOIST W103351 1 3 8 x5 1 4 x75 1 4 36x134x1912 4 D70 ANGLE BRACE W103317 1 3 8 x5 1 4 x35 3 8 36x134x900 4 D71 ANGLE BRACE W103320 1 3 8 x5 1 4 x28 36x134x710 4 K1 TIE PLATE W103359 5 8 x5 1 4 x11 16x134x280 30 P1 ROOF SLAT W102216 1 3 8 x1 3 8 x61 7 8 36x36x1572 32 WP1 PERGOLA POST W102211 5 1 2 x5 1 2 x89 1 2 140x140...

Page 8: ...16x3 BLK H100206 9 VX LAG SCREW WH 5 16x5 1 2 BLK H100204 15 VY BOLT WH 5 16x2 1 4 BLK H100205 62 VM BOLT WH 5 16x2 1 2 BLK H100194 17 VP BOLT WH 5 16x7 1 4 BLK H100196 17 CQ CONCRETE ANCHOR 3 16x2 H100120 17 VV SCREW PWH 8x5 8 BLK H100202 2 VW SCREW PFH 8x1 2 BLK H100203 2 VS WASHER LOCK EXT 12x19 BLK H100199 101 VR WASHER LOCK EXT 8x19 BLK H100198 124 T 40 Torx Bit A100042 2 T 40 Torx Wrench A10...

Page 9: ...Parts Identification Accessories NOT TO SCALE HT FOOT 142 SQUARE POST A100029 4 VJ LTP ID TAG SMALL WITHOUT AGES A100387 1 SQ A REVISION TAG A100314 1 ...

Page 10: ...y bar soap to the surfaces of the notches where shown Apply bar soap to both sides Additional Assembly Tips If it is necessary to pound on the beams using a hammer or rubber mallet be sure to place a scrap of lumber between the hammer and the beams This will help to ensure the beam is not damaged Lag screws may be used to pull together upper and lower beam assemblies NOTE PROPER NOTCH ALIGNMENT MU...

Page 11: ... 16x2 1 4 BLK 8 WASHER LOCK EXT 12x19 BLK 8 WASHER LOCK EXT 8x19 BLK 8 NUT BARREL WH 5 16x7 8 BLK 8 D9 JOIST W103351 1 3 8 x5 1 4 x75 1 4 36x134x1912 4 K1 TIE PLATE W103359 5 8 x5 1 4 x11 16x134x280 4 Note You will need to assemble two of these joists Assembly Tip If during assembly the holes in the beams and plates do not align you may need to drill them using a 3 8 drill bit for better fit ...

Page 12: ...RREL WH 5 16x7 8 BLK 16 WASHER LOCK EXT 12x19 BLK BOLT WH 5 16x2 1 4 BLK WASHER LOCK EXT 8x19 BLK D1 D1 K1 Note Each board includes 2 holes Note Each board includes 2 holes K1 TIE PLATE W103359 5 8 x5 1 4 x11 16x134x280 8 D1 JOIST W102219 1 3 8 x5 1 4 x75 1 4 36x134x1912 8 Note You will need to assemble four of these joists ...

Page 13: ... K1 NUT BARREL WH 5 16x7 8 BLK WASHER LOCK EXT 12x19 BLK BOLT WH 5 16x2 1 4 BLK WASHER LOCK EXT 8x19 BLK Note Each board includes 4 holes Note Each board includes 4 holes K1 TIE PLATE W103359 5 8 x5 1 4 x11 16x134x280 4 D7 JOIST W103318 1 3 8 x5 1 4 x75 1 4 36x134x1912 4 Note You will need to assemble two of these joists ...

Page 14: ...K EXT 8x19 BLK 4 NUT BARREL WH 5 16x7 8 BLK 4 K1 TIE PLATE W103359 5 8 x5 1 4 x11 16x134x280 2 BOLT WH 5 16x2 1 4 BLK WASHER LOCK EXT 8x19 BLK NUT BARREL WH 5 16x7 8 BLK WASHER LOCK EXT 12x19 BLK D3 D3 K1 D3 CENTER SLOTTED JOIST W102217 1 3 8 x5 1 4 x75 1 4 36x134x1912 2 ...

Page 15: ...ARREL WH 5 16x7 8 BLK 24 K1 TIE PLATE W103359 5 8 x5 1 4 x11 16x134x280 12 Note You will need to assemble six of these joists NUT BARREL WH 5 16x7 8 BLK WASHER LOCK EXT 12x19 BLK BOLT WH 5 16x2 1 4 BLK WASHER LOCK EXT 8x19 BLK D2 D2 K1 D2 SLOTTED JOIST W102218 1 3 8 x5 1 4 x75 1 4 36x134x1912 12 ...

Page 16: ...K EXT 8x19 BLK NUT BARREL WH 5 16x7 8 BLK WASHER LOCK EXT 12x19 BLK D9 D71 D71 D9 BOLT WH 5 16x2 1 2 BLK 8 WASHER LOCK EXT 12x19 BLK 8 WASHER LOCK EXT 8x19 BLK 8 NUT BARREL WH 5 16x7 8 BLK 8 D71 ANGLE BRACE W103320 1 3 8 x5 1 4 x28 36x134x710 4 Note You will need to repeat this process for the opposite side joist 2 OUTSIDE JOIST ASSEMBLY D9 ...

Page 17: ...9 D1 D71 D1 D9 WP1 WP1 WP1 Note Angle braces D71 assemble toward the inside of the pergola assembly WASHER LOCK EXT 12x19 BLK 4 WASHER LOCK EXT 8x19 BLK 6 NUT BARREL WH 5 16x1 1 2 BLK 4 LAG SCREW WH 5 16x3 BLK 2 BOLT WH 5 16x7 1 4 BLK 4 1 OUTSIDE JOIST ASSEMBLY D9 1 INSIDE JOIST ASSEMBLY D1 2 WP1 PERGOLA POST W102211 5 1 2 x5 1 2 x89 1 2 140x140x2273 MAKE SURE THAT YOUR UNIT IS SQUARE ...

Page 18: ...4 WASHER LOCK EXT 8x19 BLK 6 NUT BARREL WH 5 16x1 1 2 BLK 4 NUT BARREL WH 5 16x1 1 2 BLK WASHER LOCK EXT 12x19 BLK LAG SCREW WH 5 16x3 BLK WASHER LOCK EXT 8x19 BLK BOLT WH 5 16x7 1 4 BLK WASHER LOCK EXT 8x19 BLK D1 D9 D71 D71 D1 D9 1 OUTSIDE JOIST ASSEMBLY D9 1 INSIDE JOIST ASSEMBLY D1 2 WP1 PERGOLA POST W102211 5 1 2 x5 1 2 x89 1 2 140x140x2273 MAKE SURE THAT YOUR UNIT IS SQUARE ...

Page 19: ...ARREL WH 5 16x7 8 BLK 8 NUT BARREL WH 5 16x7 8 BLK WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 8x19 BLK BOLT WH 5 16x2 1 2 BLK D7 D70 D7 D70 Note You will need to repeat this process for the opposite side joist D70 ANGLE BRACE W103317 1 3 8 x5 1 4 x35 3 8 36x134x900 4 2 OUTSIDE JOIST ASSEMBLY D7 ...

Page 20: ...T 8x19 BLK 12 NUT BARREL WH 5 16x1 1 2 BLK WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 8x19 BLK BOLT WH 5 16x7 1 4 BLK LAG SCREW WH 5 16x3 BLK WASHER LOCK EXT 8x19 BLK D1 D7 D70 D1 D7 D70 D1 D7 D70 D7 D1 D70 WP1 WP1 WP1 WP1 Note Angle braces D70 assemble toward the inside of the pergola assembly MAKE SURE THAT YOUR UNIT IS SQUARE WP1 ...

Page 21: ...STEP 11 LAG SCREW WH 5 16x5 1 2 BLK WASHER LOCK EXT 8x19 BLK D3 D7 D1 D1 D7 D3 WASHER LOCK EXT 8x19 BLK 2 LAG SCREW WH 5 16x5 1 2 BLK 2 LOCATE ON CENTER 1 UPPER CENTER JOIST ASSEMBLY D3 ...

Page 22: ...CREW WH 5 16x5 1 2 BLK 12 WASHER LOCK EXT 8x19 BLK 12 D2 D2 D2 D7 D1 D1 D7 D2 D2 18 5 16 18 5 16 18 3 8 18 3 8 18 5 16 18 5 16 6 UPPER SLOTTED JOIST ASSEMBLY D2 Assembly Tip THERE ARE PRE DRILLED HOLES LOCATED ON THE TOP EDGES OF D7 BOARDS TO AID IN ASSEMBLY TOP VIEW ...

Page 23: ...STEP 13 SCREW PFH 8x2 1 2 BLK P1 D3 D3 D2 D2 PURLIN POSITION TOP VIEW RIGHT CORNER SCREW PFH 8x2 1 2 BLK 48 1 1 4 OVERHANG 8 15 PLCS P1 ROOF SLAT W102216 1 3 8 x1 3 8 x61 7 8 36x36x1572 16 ...

Page 24: ...STEP 14 SCREW PFH 8x2 1 2 BLK 64 SCREW PFH 8x2 1 2 BLK P1 P1 D3 D2 D3 P1 ROOF SLAT W102216 1 3 8 x1 3 8 x61 7 8 36x36x1572 16 ...

Page 25: ...STEP 15 Place the Pergola exactly where it will be anchored when completed Then slide a Foot HT under each post WP1 HT FOOT 142 SQUARE POST A100029 4 HT HT HT HT WP1 WP1 WP1 WP1 ...

Page 26: ...STEP 16 Use chalk to trace all the way around the edges of each foot HT HT ...

Page 27: ...STEP 17 Move the Pergola aside Place each Foot HT inside of the lines drawn around them in Step 16 Using a concrete drill bit pilot drill attachment holes into the concrete Next use the 3 16 x2 concrete anchor to attach each foot to the concrete surface ...

Page 28: ...STEP 18 Set the Pergola back in place setting each post WP1 inside a HT foot HT HT HT HT WP1 WP1 WP1 WP1 ...

Page 29: ...STEP 19 Attach HT Feet to each WP1 post using 1 1 2 deck screws into each side as shown HT WP1 SCREW PFH 8x1 1 2 BLK SCREW PFH 8x1 1 2 BLK 16 ...

Page 30: ...BLK SCREW PWH 8x5 8 BLK 2 SCREW PFH 8x1 2 BLK 2 Place I D Placard VJ on front of post approximately as shown Place Revision Tag SQ on rear of post approximately as shown FRONT REAR SQ A REVISION TAG A100314 1 VJ LTP ID TAG SMALL WITHOUT AGES A100387 1 ...

Page 31: ...stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been desig...

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