Backyard Discovery Atlas 2002111 Assembly Instructions And Owner'S Manual Download | Manualshive

Page: 38 / 54

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FORT ASSEMBLY

STEP 19

NOTE:
'E1' HEIGHT MAY VARY
ACCORDING TO APPLICATION.

LAG SCREW HEX 5/16x2-1/2 WZ
(4 PLCS)

WASHER LOCK INT 8x15 WZ
(4 PLCS)

WASHER FLAT 5/16 WZ
(4 PLCS)

WASHER

FLAT 5/16 WZ

(4)

WASHER
LOCK INT

8x15 WZ

(4)

LAG SCREW

HEX

5/16x2-1/2 WZ

(4)

E1 - TH SAFETY RAIL - 4L535-17
1 3/8"x3 3/8"x64" (36x86x1626)

(2)

E1

SP1

SP1

E1

SP1

E1

SP1

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Summary of Contents for Atlas 2002111

Page 1: ...e may present a choking hazard to small children Please keep these bags and all plastic bags out of the reach of children Do not allow children to play with them and dispose of them immediately when e...

Page 2: ...sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use Any unintended use such as home child care daycare center faith cent...

Page 3: ...price at the discretion of Backyard Discovery after opportunity to inspect the alleged defect or photographs thereof However Backyard Discovery will not elect to refund the purchase price unless it i...

Page 4: ...the center of the swings with their full weight on the seats DO NOT allow children to use the equipment in amanner other than intended Instruct children NOT to get off equipment while it is in motion...

Page 5: ...fter assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6 7 2 0 m feet in all directions around the play area Do...

Page 6: ...asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1...

Page 7: ...will lift in the dry season causing splinters to appear Light sand may be necessary to maintain a safe playing environment Treat your playset with stain regularly to help prevent severe checking split...

Page 8: ...will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fa...

Page 9: ...Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 1 8 3 8 7 16 Drill Bits Tools Required for Installation These are the...

Page 10: ...er Place bolt with split and flat washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 5 Pay close attention to make sure you are using the correct hardw...

Page 11: ...6x86x2896 4 SP1 TH 6 UPRIGHT 4L837 17 3 3 8 x3 3 8 x126 86x86x3200 4 OR OR SHOWN WITH 4 PANELS OR 1 5 LADDER ASSEMBLY 1DL5 17 1 6 LADDER ASSEMBLY 1DL6 17 WP2 WALL PANEL SOLID 2A1277 17 2 1 2 x27 5 8 x...

Page 12: ...5 1 4 x64 36x134x1626 1 D2 TH ARCHED RAIL 45 4L3320 17 1 3 8 x5 1 4 x45 36x134x1144 2 E3 TH ROOF TRUSS 45 4L3323 17 1 3 8 x3 3 8 x37 1 2 36x86x953 4 G1 TH MENDING PLATE 4L3304 17 1 x5 1 4 x13 1 4 24x1...

Page 13: ...2 7 8 48x479x1850 2 GP2 SUNBURST PANEL 45 2A1360 17 2 3 8 x17 3 8 x36 1 4 60x440x921 2 FP1 FLOOR PANEL 2A1343 17 1 5 8 x26 3 8 x59 1 2 40x670x1512 1 SP8 TH DECK RAIL 45 4L3314 17 3 3 8 x3 3 8 x38 1 4...

Page 14: ...SCREW PFH 8x2 1 4 WZ H100331 9 WASHER LOCK INT 8x15 WZ H100583 52 WASHER FLAT 5 16 WZ H100278 60 WASHER NYLON 10x20 H100364 72 WASHER LOCK INT 8x15 WZ H100583 66 LAG SCREW HEX 5 16x2 1 2 WZ H100353 18...

Page 15: ...6 7 In Ladder Kit JOIST HANGER 90 4M1128 17 6 CORNER CLAMP 90 4M1127 17 2 REBAR STAKES 4M040 4 L BRACKET OFFSET 4M1130 16 51x32x82x3 175 2 2 GRAB HANDLE GREEN 4M1028 16 In Ladder Kit 2FB1263 17 2FB126...

Page 16: ...UPRIGHT 4L837 17 3 3 8 x3 3 8 x126 86x86x3200 4 HOLES TOWARDS TOP UPRIGHTS DECK HEIGHT LABEL P N 5 SP2 4L833 16 6 SP1 4L837 16 See Chart for alternate deck heights T NUT 5 16 WZ 3 PER UPRIGHT RIGHT UP...

Page 17: ...IS INSTALLED NUT LOCK 5 16 WZ 8 BOLT HEX 5 16x3 1 2 12 BOLT HEX 5 16x4 1 4 WZ 8 WASHER LOCK INT 8x15 WZ 20 WASHER NYLON 10x20 28 WASHER FLAT 5 16 WZ 8 WASHER SAFETY CONE 9x28 WZ 20 NOTE NYLON WASHER A...

Page 18: ...1144 2 D2 TH ARCHED RAIL 45 4L3320 17 1 3 8 x5 1 4 x45 36x134x1144 2 NOTE MAKE 2 ASSEMBLIES AS SHOWN WASHER FLAT 5 16 WZ 8 PLCS WASHER LOCK INT 8x15 WZ 8 PLCS LAG SCREW HEX 5 16x2 1 2 WZ 8 PLCS TOP RA...

Page 19: ...FLOOR IS INSTALLED NUT LOCK 5 16 WZ 4 WASHER LOCK INT 8x15 WZ 4 WASHER SAFETY CONE 9x28 WZ 4 WASHER FLAT 5 16 WZ 4 WASHER NYLON 10x20 8 BOLT HEX 5 16x4 1 4 WZ 4 SP1 SP1 SP1 WASHER NYLON 10x20 8 PLCS W...

Page 20: ...ON 10x20 8 WASHER FLAT 5 16 WZ 4 WASHER SAFETY CONE 9x28 WZ 4 WASHER FLAT 5 16 WZ 4 PLCS WASHER NYLON 10x20 4 PLCS BOLT HEX 5 16x4 1 4 WZ 4 PLCS WASHER LOCK INT 8x15 WZ 4 PLCS WASHER SAFETY CONE 9x28...

Page 21: ...square 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 12 1 1 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 15 16 17 18 19 20 2 1 22 23 22 21 20 19 18 17 16 15 1 4 13 12 11 10 9 8 7 6 5 4 3 2 1 LAG SC...

Page 22: ...12 PLCS WASHER LOCK INT 8x15 WZ 12 PLCS WASHER FLAT 5 16 WZ 12 PLCS WASHER NYLON 10x20 12 PLCS NUT LOCK 5 16 WZ 6 PLCS WASHER FLAT 5 16 WZ 6 PLCS WASHER NYLON 10x20 6 PLCS WASHER NYLON 10x20 6 PLCS WA...

Page 23: ...26 3 8 x59 1 2 40x670x1512 1 SCREW PFH 8x2 WZ 31 NOTE SECURE 90 BRACKET BOLTS REF STEPS 2 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 12 1 1 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 15 16...

Page 24: ...8 6 INSTALLATION TIP HAND TIGHTEN LAGS HERE SECURE ONCE PANELS ARE INSTALLED LAG SCREW HEX 5 16x2 1 2 WZ 12 PLCS WASHER LOCK INT 8x15 WZ 12 PLCS WASHER FLAT 5 16 WZ 12 PLCS LAG SCREW HEX 5 16x2 1 2 WZ...

Page 25: ...H100332 9 SCREW ON SNAP HALF WZ H100254 19 L BRACKET OFFSET 4M1130 16 2 ATLAS TARP ROOF OR OR 1TJUTR 17 1TJRTR 17 TARP 64 1 32 x66 1 2 x115 5 8 4F1068 16 1 32 x66 1 2 x115 5 8 6x1690x2936 1 TARP 45 1...

Page 26: ...8 17 1 3 8 x3 3 8 x66 7 8 36x86x1698 2 TO PREVENT BOARD SPLITTING PRE DRILL THE ENDS OF THESE BOARDS USING 1 8 DRILL BIT FIG 1 FIG 2 SCREW PFH 8x3 WZ 8 TARP ASSEMBLY END CAP 1RTTHJR 17 SHOWN STEP 1 SC...

Page 27: ...TTHJR 17 SHOWN STEP 2 LAG SCREW WH 5 16x1 WZ or HEX LAG SCREW HEX 5 16x1 WZ 8 PLCS WASHER LOCK EXT 8x19 WZ WASHER LOCK INT 8x15 8 PLCS 8x19 METAL BONDED WASHER NYLON WASHER 10x20 8 PLCS 8x19 METAL BON...

Page 28: ...FOR OTHER END OF TARP THEN SIDES DRAPE TARP EVENLY OVER RIDGE CAP INSERT SCREW HALVES INTO BUTTON HALVES ATTACHED TO TARP TARP ASSEMBLY TARP SNAP ATTACHMENT 1RTTHJR 17 SHOWN STEP 3 TARP 64 1 32 x66 1...

Page 29: ...1 4 x13 1 4 24x134x338 2 NOTE IF INSTALLING A TARP ROOF SKIP STEPS 11 16 REFER TO THE TARP INSTRUCTIONS WASHER FLAT 5 16 WZ 4 LAG SCREW HEX 5 16x2 1 2 WZ 4 WASHER LOCK INT 8x15 WZ 4 SP1 SP1 SP1 SP1 G1...

Page 30: ...0 1 L BRACKET OFFSET 4M1130 16 51x32x82x3 175 2 NOTE NYLON WASHER AGAINST METAL WASHER LOCK INT 8x15 WZ 8 WASHER NYLON 10x20 8 WASHER FLAT 5 16 WZ 8 LAG SCREW HEX 5 16x1 WZ 8 OVERHANG WASHER NYLON 10x...

Page 31: ...FORT ASSEMBLY STEP 12 SCREW PFH 8x1 3 4 WZ 8 RP1 ROOF PANEL 2A1345 17 1 7 8 x18 7 8 x72 7 8 48x479x1850 1 SCREW PFH 8x1 3 4 WZ 8 PLCS SB1 SP1 SP1 RP1 SP1 NOTE 2 OVERHANG PANEL FLUSH WITH SB1...

Page 32: ...FORT ASSEMBLY STEP 13 Z1 SHINGLE 4L3313 17 1 x5 1 4 x72 7 8 24x134x1850 4 SCREW PFH 8x1 3 4 WZ 8 NOTE 2 OVERHANG Z1 SHINGLES FLUSH WITH SB1 SCREW PFH 8x1 3 4 WZ 8 PLCS Z1 SP1 SP1 SB1...

Page 33: ...BLY STEP 14 J2 TH CENTER ROOF CLEAT 45 4L3463 17 1 x2 3 8 x35 7 8 24x60x912 1 SCREW PFH 8x1 1 2 WZ 8 NOTE CENTER J2 ON ROOF EVE END ROOF CAP END NOTE ORIENTATION J2 SCREW PFH 8x1 1 2 WZ 8 PLCS J2 J2 Z...

Page 34: ...PFH 8x1 1 2 WZ 8 Z1 SHINGLE 4L3313 17 1 x5 1 4 x72 7 8 24x134x1850 4 SCREW PFH 8x1 3 4 WZ 16 RP1 ROOF PANEL 2A1345 17 1 7 8 x18 7 8 x72 7 8 48x479x1850 1 NOTE REFERENCE STEPS 12 13 14 TO COMPLETE ROO...

Page 35: ...SCREW PFH 8x2 1 4 WZ 8 2 GP2 SUNBURST PANEL 45 2A1360 17 2 3 8 x17 3 8 x36 1 4 60x440x921 FORT ASSEMBLY STEP 16 SCREW PFH 8x2 1 4 WZ 8 PLCS GP2 GP2 GP2...

Page 36: ...G THE TRIANGLE BRIDGE REFER TO THE TRIANGLE BRIDGE INSTRUCTIONS FOR STAKE LOCATIONS NOTE INSERT AT 45 ANGLE APPROXIMATELY 3 1 2 UP AND CENTERED ON EACH UPRIGHT NOTE FAILURE TO USE GROUND STAKES CAN VO...

Page 37: ...HEX 5 16x3 1 2 WZ 4 WASHER FLAT 5 16 WZ 4 NOTE PLACE SANDBOX SEATS ON FORT ATTACHED TO SWING BEAM NOTE IF INSTALLING THE TRIANGLE BRIDGE INSTALL SANDBOX SEATS AFTER BRIDGE COMPLETION ATTACH SEAT BRAC...

Page 38: ...LICATION LAG SCREW HEX 5 16x2 1 2 WZ 4 PLCS WASHER LOCK INT 8x15 WZ 4 PLCS WASHER FLAT 5 16 WZ 4 PLCS WASHER FLAT 5 16 WZ 4 WASHER LOCK INT 8x15 WZ 4 LAG SCREW HEX 5 16x2 1 2 WZ 4 E1 TH SAFETY RAIL 4L...

Page 39: ...Pre drill 3 16 holes NOTE LADDERS AND GRAB HANDLES ATTACH THE SAME ON ALL DECK HEIGHTS HARDWARE INCLUDED IN LADDER KIT HANDLE 2 PLCS WASHER NYLON 10x20 4 PLCS WASHER SAFETY CONE 9x28 WZ 4 PLCS WASHER...

Page 40: ...SCREW PFH 8x1 3 4 WZ 3 3 7 WALL PANEL PICKET 1WPSL 17 3 7 WALL PANEL SOLID 1WPSO 17 NOTE PANEL HARDWARE INCLUDED WITH EACH PANEL SCREW PFH 10x3 1 2 WZ 3 SCREW PFH 8x2 1 4 WZ 6 AND OR HARDWARE QTY PER...

Page 41: ...800 345 1491 Register your new swing set on line www backyarddiscovery com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual...

Page 42: ...ric Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 1 8 3 8 7 16 Drill Bits Tools Required for Installation These are...

Page 43: ...r Place bolt with split and flat washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 5 Pay close attention to make sure you are using the correct hardwa...

Page 44: ...45 ACCESSORY ARM 2 POS 4L3489 17 3 3 8 x5 1 4 x116 86x134x2946 1 C10 GROUND BOARD 4L682 17 1 3 8 x7 1 4 x112 3 8 36x184x2853 2 SP21 ANGLE BRACE 4L3426 17 3 3 8 x3 3 8 x70 7 8 86x86x1800 2 2AA2P45 17 S...

Page 45: ...x6 1 4 WZ H100584 9 LAG SCREW HEX 5 16x4 WZ H100307 2 LAG SCREW HEX 5 16x1 1 2 WZ H100304 6 WASHER LOCK INT 8x15 WZ H100583 8 WASHER ANTI TURN 5 16 WZ H100235 13 WASHER SAFETY CONE 9x28 WZ H100569 6 W...

Page 46: ...5 16 WZ 8 BOLT CARRIAGE 5 16x6 1 4 WZ 8 A6 45 ACCESSORY ARM 2 POS 4L3489 17 3 3 8 x5 1 4 x116 86x134x2946 1 BOLT CARRIAGE 5 16x6 1 4 WZ 8 PLCS WASHER ANTI TURN 5 16 WZ 8 PLCS WASHER FLAT 5 16 WZ 8 PLC...

Page 47: ...DE DRILL 7 16 THRU HOLE IN THE CENTER OF 2 SP2 UPRIGHTS AS SHOWN A6 SITS FLUSH AGAINST TOP OF D2 FORT RAIL BOLT CARRIAGE 5 16x6 1 2 WZ 2 PLCS WASHER ANTI TURN 5 16 WZ 2 PLCS NUT LOCK 5 16 WZ 2 PLCS WA...

Page 48: ...2 WZ 2 PLCS LAG SCREW HEX 5 16x4 WZ 2 PLCS WASHER LOCK INT 8x15 WZ 2 PLCS WASHER FLAT 5 16 WZ 2 PLCS NUT LOCK 5 16 WZ 2 PLCS WASHER FLAT 5 16 WZ 2 PLCS SP16 A6 SP1 SP16 SP1 SP16 A6 BOLT CARRIAGE 5 16...

Page 49: ...SHER NYLON 10x20 5 WASHER SAFETY CONE 9x28 WZ 5 LAG SCREW HEX 5 16x1 1 2 WZ 5 3 3 2 5 8 WASHER NYLON 10x20 5 PLCS WASHER SAFETY CONE 9x28 WZ 5 PLCS WASHER LOCK INT 8x15 WZ 5 PLCS LAG SCREW HEX 5 16x1...

Page 50: ...D GUSSET 4L3297 17 3 3 8 x3 3 8 x16 7 8 86x86x430 4 LAG SCREW HEX 5 16x4 WZ 8 PLCS WASHER LOCK INT 8x15 WZ 8 PLCS WASHER FLAT 5 16 WZ 8 PLCS SP7 SP1 SP4 SP7 SP1 SP1 LAG SCREW HEX 5 16x4 WZ 8 WASHER LO...

Page 51: ...OUND BOARD 4L682 17 1 3 8 x7 1 4 x112 3 8 36x184x2853 2 C1 C1 C10 C10 WASHER FLAT 5 16 WZ 8 PLCS WASHER LOCK INT 8x15 WZ 8 PLCS LAG SCREW HEX 5 16x2 1 2 WZ 8 PLCS C10 C1 LAG SCREW HEX 5 16x2 1 2 WZ 8...

Page 52: ...5 WZ 2 PLCS WASHER FLAT 5 16 WZ 2 PLCS BOLT CARRIAGE 5 16x4 1 2 WZ 2 PLCS WASHER ANTI TURN 5 16 WZ 2 PLCS WASHER FLAT 5 16 WZ 2 PLCS NUT LOCK 5 16 WZ 2 PLCS SP1 C10 SP21 SP21 SP21 C10 C10 SP1 SP1 SP21...

Page 53: ...ACCESSORY ARM 2 POS STEP 8 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK NOTE ACCESSORY ARM SHOWN WITH SWING AND TRAPEZE SEE YOUR DEALER FOR ADDITIONAL OPTIONS TRAPEZE ASSEMBLY SWING ASSEMBLY...

Page 54: ...WS THROUGH SLIDE FLOOR SECURE WITH 2 5 16 FLAT WASHERS 2 LOCK NUTS 2016 TREEHOUSE SERIES CENTER SLIDE IN WALL OPENING POSITION BOTTOME LIP OF SLIDE FLUSH WITH EDGE OF THE FLOOR BOARD DRILL 2 3 16 PILO...

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