Backyard Discovery 1804524 Owner'S Manual & Assembly Instructions Download

Page: 37 / 43

STEP 20

BOLT HEX 1/2x11 BLK
(4 PLCS)

FACIA RAFTER
(4 PLCS)

WASHER FLAT 1/2 BLK

(2 PLCS)

LAG SCREW HEX 1/2x2 BLK

(2 PLCS)

WASHER LOCK EXT 12x19 BLK

(3 PLCS)

NUT HEX 1/2 BLK

(4 PLCS)

WASHER SPLIT 1/2 BLK

(4 PLCS)

WASHER FLAT 1/2 BLK

(4 PLCS)

BOLT WH 5/16x1-1/2 BLK

(3 PLCS)

BOLT HEX
1/2x11 BLK

(4)

LAG SCREW
HEX 1/2x2 BLK

(2)

- GAZEBO BRACKET - A4M00948

(2)

GAZEBO BRACKET
(2 PLCS)

WASHER LOCK EXT 8x19 BLK

(3 PLCS)

WASHER
LOCK EXT
12x19 BLK

(3)

WASHER
FLAT 1/2 BLK

(10)

NUT HEX 1/2
BLK

(4)

WASHER
LOCK EXT
8x19 BLK

(3)

NUT BARREL
WH 5/16x7/8
BLK

(3)

BOLT WH
5/16x1 1/2 BLK

(3)

WASHER
SPLIT 1/2 BLK

(4)

• USING A HELPER, HOLD
AND ATTACH ROOF PANELS
AS SHOWN.

Summary of Contents for 1804524

Page 1: ...PP For the most up to date assembly manual to register your set or to order replacement parts please visit www backyarddisovery com SAVETHIS ASSEMBLY MANUAL FOR FUTURE REFERENCE INTHE EVENTTHATYOU NEE...

Page 2: ...m for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor rec...

Page 3: ...special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying all parts Make sure to check packing m...

Page 4: ...rts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging This warranty applies to the original owner and registrant and is non transferable Regu...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...tighten until instructed LOCK WASHER BARREL NUT LOCK WASHER BOLT Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opp...

Page 8: ...le Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any...

Page 9: ...ents Phillips Head 5 16 3 8 Socket Drivers An Adult w an Adult Helper Rubber Mallet Optional Ladder 2 Phillips Screw Driver 3 16 Concrete Drill Bit These are the tools that are generally required for...

Page 10: ...be made easier if items are sorted by phase 3 Pay close attention to make sure you are using the correct hardware in the correct phases Using incorrect hardware may result in improper assembly 4 Read...

Page 11: ...976 1 3 8 x5 1 4 x134 1 8 36x134x3408 2 D3 BEAM W4L11977 1 3 8 x5 1 4 x11 1 2 36x134x292 4 D2 BEAM W4L11978 1 3 8 x5 1 4 x141 1 8 36x134x3586 2 D4 BEAM W4L11979 1 3 8 x5 1 4 x124 3 4 36x134x3168 2 D5...

Page 12: ...sembly and or customer service issues Parts Identification Wood Components NOT TO SCALE E3 SHEATHING BOARD W4L11984 1 3 8 x3 3 8 x141 36x86x3582 8 H1 RAFTER W4L11983 1 x3 3 8 x127 1 16 24x86x3228 2 H2...

Page 13: ...WASHER SPLIT 1 2 BLK H100754 96 WASHER FLAT 1 2 BLK H100755 246 WASHER LOCK EXT 8x19 BLK H100198 25 WASHER FLAT 8x19 BLK H100630 17 SCREW PFH 8x2 BLK H100391 101 NUT BARREL WH 5 16x7 8 BLK H100192 3 W...

Page 14: ...BIT A100042 2 T 40 TORX WRENCH A100041 2 LAG SCREW HEX 1 2x2 BLK H100758 52 BOLT HEX 1 2x9 1 2 BLK H100756 9 BOLT HEX 1 2x4 BLK H100752 58 BOLT HEX 1 2x11 BLK H100751 22 LAG SCREW HEX 1 2x4 BLK H10076...

Page 15: ...00241 1 A REVISION TAG A100314 1 L BRACKET 66x66x127 BLK A4M00946 4 GAZEBO BRACKET A4M00947 4 GAZEBO BRACKET A4M00948 2 STEEL POST ANCHORING PLATE WITH FLANGE A4M00949 8 STEEL POST PLATE A4M00950 8 7x...

Page 16: ...RIP EDGE 29 GA A4M00956 4 6 X 6 HIP RIDGE CAP SPLICE A4M00955 1 6 X 6 HIP RIDGE CAP 29 GA A4M00954 2 ROOF BRACKET A4M00961 8 DRIP EDGE 29 GA SPLICE A4M00970 1 29 GA STEEL SHEETING A4M00980 014 x37 01...

Page 17: ...PT1 2 PT1 POST W2A02715 7 x7 x94 7 16 178x178x2400 7x7 POST FOOT A6P00296 4 PT2 POST W2A02716 7 x7 x94 7 16 178x178x2400 2 7x7 POST FOOT 1 PLCS SCREW PFH 8X1 1 2 BLK 4 PLCS NOTE DO THESE STEPS TWICE P...

Page 18: ...LK 18 BOLT HEX 1 2x11 BLK 8 L BRACKET 66x66x127 BLK A4M00946 2 D3 D2 D2 BEAM W4L11978 1 3 8 x5 1 4 x141 1 8 36x134x3586 1 D3 BEAM W4L11977 1 3 8 x5 1 4 x11 1 2 36x134x292 2 D1 BEAM W4L11976 1 3 8 x5 1...

Page 19: ...4L11979 1 3 8 x5 1 4 x124 3 4 36x134x3168 2 2 AB1 ANGLE BRACE W4L11988 1 3 8 x6 7 16 x40 13 16 34x163x1036 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12...

Page 20: ...1 2x9 1 2 BLK 2 WASHER FLAT 1 2 BLK 5 NUT HEX 1 2 BLK 2 WASHER SPLIT 1 2 BLK 2 LAG SCREW HEX 1 2x2 BLK 1 PT2 GAZEBO BRACKET 1 PLCS GAZEBO BRACKET A4M00947 1 1 NOTE PILOT HOLE 1 2 3 4 5 6 7 8 9 10 11 1...

Page 21: ...T HEX 1 2 BLK 2 WASHER SPLIT 1 2 BLK 2 LAG SCREW HEX 1 2x2 BLK 1 BOLT HEX 1 2x9 1 2 BLK 2 GAZEBO BRACKET A4M00947 1 1 PT1 POST W2A02715 7 x7 x94 7 16 178x178x2400 NUT HEX 1 2 BLK 2 PLCS 1 2 3 4 5 6 7...

Page 22: ...BRACKET 66x66x127 BLK A4M00946 2 D2 BEAM W4L11978 1 3 8 x5 1 4 x141 1 8 36x134x3586 1 D1 BEAM W4L11976 1 3 8 x5 1 4 x134 1 8 36x134x3408 1 D3 BEAM W4L11977 1 3 8 x5 1 4 x11 1 2 36x134x292 2 1 2 3 4 5...

Page 23: ...8 x5 1 4 x105 7 8 36x134x2740 2 WASHER SPLIT 1 2 BLK 8 NUT HEX 1 2 BLK 8 WASHER FLAT 1 2 BLK 16 BOLT HEX 1 2x2 1 2 BLK 8 BOLT HEX 1 2x2 1 2 BLK 8 PLCS WASHER FLAT 1 2 BLK 16 PLCS WASHER SPLIT 1 2 BLK...

Page 24: ...ACE W4L11988 1 3 8 x6 7 16 x40 13 16 34x163x1036 6 BOLT HEX 1 2x4 BLK 12 NUT HEX 1 2 BLK 12 WASHER FLAT 1 2 BLK 24 WASHER LOCK EXT 8x19 BLK 6 LAG SCREW WH 5 16x3 BLK 6 WASHER SPLIT 1 2 BLK 12 1 2 3 4...

Page 25: ...S BOLT HEX 1 2x4 BLK 12 WASHER FLAT 1 2 BLK 24 NUT HEX 1 2 BLK 12 WASHER SPLIT 1 2 BLK 12 LAG SCREW WH 5 16x3 BLK 6 WASHER LOCK EXT 8x19 BLK 6 AB2 ANGLE BRACE W4L11989 1 3 8 x6 7 16 x40 13 16 34x163x1...

Page 26: ...AG SCREW HEX 1 2x2 BLK 4 PLCS WASHER FLAT 1 2 BLK 12 PLCS LAG SCREW HEX 1 2x4 BLK 8 LAG SCREW HEX 1 2x2 BLK 4 GAZEBO BRACKET A4M00968 4 PLCS GAZEBO BRACKET A4M00968 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 27: ...1 2 BLK 4 LAG SCREW HEX 1 2x2 BLK 4 SCREW PFH 8X3 BLK 4 PLCS SCREW PFH 8X3 BLK 4 2 2 NOTE PLACE 1 2 BOLTS IN HOLES BEFORE INSTALLING WOOD SCREWS TO ENSURE PROPER ALIGNMENT RP2 END RAFTER W2A02720 2 1...

Page 28: ...XT 8x19 BLK 4 PLCS BOLT HEX 1 2x4 BLK 8 PLCS BOLT HEX 1 2x4 BLK 8 NUT HEX 1 2 BLK 8 WASHER SPLIT 1 2 BLK 8 WASHER FLAT 1 2 BLK 16 LAG SCREW WH 5 16x3 BLK 4 WASHER LOCK EXT 8x19 BLK 4 D7 D7 D7 ANGLE BR...

Page 29: ...PANEL BY MAKING SURE YOU GET THE SAME MEASUREMENT FROM CORNER TO CORNER AS SHOWN SCREW PFH 8x2 BLK 48 E1 E1 E2 E2 E2 E2 H2 H1 E1 OUTSIDE RAFTER W4L11982 1 3 8 x3 3 8 x76 3 8 36x86x1948 4 E2 RAFTER W4...

Page 30: ...STEP 14 SCREW PFH 8X2 BLK 24 PLCS E3 E3 E3 E3 E3 SHEATHING BOARD W4L11984 1 3 8 x3 3 8 x141 36x86x3582 8 DO THESE STEPS TWICE FOR BOTH ROOF PANELS SCREW PFH 8x2 BLK 48 28...

Page 31: ...roof panels mirroring each other you will start the first roof panel working from left to right and the second roof panel working from right to left START HERE AND WORK TO THE RIGHT START HERE AND WO...

Page 32: ...E MOVING TO THE NEXT DETAIL STEP DO THESE STEPS TWICE FOR BOTH ROOF PANELS REMEMBER YOUR ROOF PANELS SHOULD MIRROR EACH OTHER SO THE RIBS ALIGN ON BOTH ROOF PANELS START THE FIRST ROOF PANEL WORKING F...

Page 33: ...3 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 MAKE SURE THE ROOF PANEL STEEL SHEETS STAY SQUARE WHILE ASSEMBLING NOTE SCREW PLACEMENT SIDE VIEW FOLLOW THIS STEP WITH BOTH ROOF PANELS 19 7...

Page 34: ...19 20 21 22 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NOTE KEEP SHEETS ALIGNED SQUARE AS YOU GO 10 16 X 1 1 4 WOODGRIP SCREW 44 PLCS SINGLE OVERLAP ON LAST 2 ROOF PANELS FOLLOW THIS...

Page 35: ...W THIS STEP WITH BOTH ROOF PANELS DRIP EDGE 29 GA SPLICE 1 PLCS DRIP EDGE 29 GA 2 PLCS 1 4 14 x 3 4 SELF DRILLING SCREW 9 PLCS DRIP EDGE 29 GA SPLICE A4M00970 2 DRIP EDGE 29 GA 1 PLCS DRIP EDGE 29 GA...

Page 36: ...PANELS AND SLIDE THEM INTO THE TRACKS ON THE GAZEBO PUSH ROOF PANEL FOWARD UNTIL KNOTCHES LAND ON 1ST RAFTER BEFORE INSTALLING SECOND ROOF PANEL INSTALL A 1 2 BOLT INTO THE HOLE ON BOTH ENDS TO TEMPOR...

Page 37: ...LAT 1 2 BLK 4 PLCS BOLT WH 5 16x1 1 2 BLK 3 PLCS BOLT HEX 1 2x11 BLK 4 LAG SCREW HEX 1 2x2 BLK 2 GAZEBO BRACKET A4M00948 2 GAZEBO BRACKET 2 PLCS WASHER LOCK EXT 8x19 BLK 3 PLCS WASHER LOCK EXT 12x19 B...

Page 38: ...STEP 21 SCREW PWH 8x1 1 4 BLK 40 PLCS ROOF BRACKET 8 PLCS NOTE BRACKET LOCATIONS CENTER ON THE RAFTERS ON EACH ROOF PANEL AND ATTACH ROOF BRACKET A4M00961 8 SCREW PWH 8x1 1 4 BLK 40 36...

Page 39: ...1 2 BLK 16 BOLT HEX 1 2x4 BLK 16 D6 ANGLE BRACE W4L11986 1 3 8 x5 1 4 x31 3 4 36x134x805 4 NUT HEX 1 2 BLK 8 PLCS WASHER SPLIT 1 2 BLK 8 PLCS BOLT HEX 1 2x4 BLK 8 PLCS WASHER FLAT 1 2 BLK 16 PLCS NUT...

Page 40: ...SPLICE A4M00955 1 6 X 6 HIP RIDGE CAP SPLICE 1 PLC NOTE SLIP RIDGE CAP INTO SPLICE ENSURE THAT BOTH ENDS ARE FLUSH WITH EDGE OF ROOF PANELS 10 16 X 1 1 4 WOODGRIP SCREW 16 PLCS 22 1 2 10 16 X 1 1 4 WO...

Page 41: ...PLCS WASHER FLAT 1 2 BLK 32 PLCS STEEL POST ANCHORING PLATE WITH FLANGE 8 PLCS STEEL POST PLATE 8 PLCS STEEL POST ANCHORING PLATE WITH FLANGE A4M00949 8 STEEL POST PLATE A4M00950 8 WASHER FLAT 1 2 BL...

Page 42: ...SMALL WITHOUT AGES 1 PLC SCREW PFH 8X1 1 2 BLK 2 PLCS A REVISION TAG 1 PLC FRONT VIEW REAR VIEW SCREW PFH 8x1 1 2 BLK 4 A REVISION TAG A100314 1 BYD ID TAG SMALL WITHOUT AGES A100241 1 SCREW PFH 8X1...

Page 43: ...ADS SEE BELOW FOR INSTALLATION ON WOOD DECK YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK CONCRETE ANCHOR 1 4 x 2 16 PLCS WASHER FLAT 8x19 BLK 16 PLCS CONCRETE ANCHOR 1 4 x 2 16 WASHER F...

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