Backyard Discovery 1608016 Owner'S Manual Download | Manualshive

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STEP 19

ATTACH (2) M10 WALL BOARDS TO L2 RIGHT WALL RAIL AND M14 WALL RAILS USING (8)
1-1/8" WOOD SCREWS.

SCREW PFH

8x1-1/8"

(8)

M10 - WALL BOARD - W100582
5/8"x3 3/8"x25" (16x86x634)

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Summary of Contents for 1608016

Page 1: ...on line www swingsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you...

Page 2: ...TANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PA...

Page 3: ...and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the sa...

Page 4: ...e likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or us...

Page 5: ...site adult supervision is required 3 Instruct children not to walk close to in front of behind or between moving swings or other moving playground equipment 4 Instruct children to sit in and never st...

Page 6: ...g a non Lead based paint meeting the requirements of 16 CFR 1303 Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic...

Page 7: ...ny rough spots on your playset Please note this is a requirement of your warranty Assembling and maintaining the playset on a level location is very important As your children play your playset will s...

Page 8: ...ng website for additional information www cpsc gov cpscpub pubs 323 html 0 1 02 3 3 4 5 4 3 3 5 6 7 7 8 6 4 9 6 2 6 9 6 3 9 33 5 8 4 5 4 7 6 3 2 4 6 9 9 9 3 2 7 A 4 5 9 3 5 A 9 4 5 4 9 9 1 5 4 3 6 4 0...

Page 9: ...Owner s Manual Play Set Rev5 09 12 0 4 6 B 4 4 9 0 9 6 3 31 4 3 3 3 4 6 4 4 4 9 4 6 6 4 4 3 5 6 4 3 9 6 4 4 0 4 6 0 6 GG 3 4 9 0 9 7...

Page 10: ...the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality a...

Page 11: ...ng the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets ar...

Page 12: ...t Helper Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments Phillips Head 7 16 1 8 Drill Bits Tools Required for Installation These are the tools that are generally required for ass...

Page 13: ...tion to make sure you are using the correct hardware in the correct phases Using incorrect hardware may result in improper assembly 5 Whenever a T nut is used follow these directions Place T nut in pr...

Page 14: ...RAIL W100557 1 x3 3 8 x63 7 8 24x86x1624 0 1 H2 RIGHT FLOOR RAIL W100558 1 x3 3 8 x63 7 8 24x86x1624 0 1 H3 ROOF RAFTER W100559 1 x3 3 8 x34 24x86x864 0 1 H4 TABLE SUPPORT W100560 1 x2 x4 24x51x102 0...

Page 15: ...x86x1072 0 1 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 0 1 J1 DECK BRACE W100561 1 x2 3 8 x15 3 4 24x60x400 0 1 K1 BASE BOARD W100562 5 8 x5 1 4 x63 7 8 16x134x1624 0 1 K2 BASE BOARD W10056...

Page 16: ...OUSE WALL RAIL W100569 5 8 x4 3 8 x40 16x112x1016 0 1 M1 WALL RAIL W100573 5 8 x3 3 8 x63 7 8 16x86x1624 0 1 M2 FLOOR RUNNER W100574 5 8 x3 3 8 x63 7 8 16x86x1624 0 1 M3 FLOOR BOARD W100575 5 8 x3 3 8...

Page 17: ...x3 3 8 x6 3 4 16x86x172 0 1 M15 WALL BOARD W100587 5 8 x3 3 8 x4 1 8 16x86x106 0 1 M16 WALL BOARD W100599 5 8 x3 3 8 x42 16x86x1066 0 1 M72 ROCK WALL BOARD W102362 5 8 x3 3 8 x20 1 4 16x86x514 0 1 M7...

Page 18: ...OARD SUPPORT W100595 5 8 x2 3 8 x6 3 4 16x60x170 0 1 N9 BAY WINDOW BOARD W100596 5 8 x2 3 8 x6 1 4 16x60x158 0 1 N82 ROCKWALL TOP CAP W102364 5 8 x2 3 8 x20 1 4 16x60x514 0 1 N83 ROCK WALL BOARD HOLES...

Page 19: ...5 16x2 1 2 H100014 2 N BOLT WH 5 16x2 3 4 H100015 28 KA BOLT WH 5 16x4 1 2 H100021 1 AE BOLT WH 5 16x5 3 4 H100032 4 Z LAG SCREW WH 5 16x2 H100027 20 AA LAG SCREW WH 5 16x2 1 2 H100028 15 KY BOLT WH...

Page 20: ...100111 99 BT SCREW PFH 8x2 1 2 H100090 26 BL SCREW TAPPING 14x3 4 H100083 15 CY SCREW PWH 8x5 8 H100128 4 BC SCREW PWH 8x3 4 H100070 22 BE T NUT 1 4 H100072 13 BG T NUT 5 16 H100074 8 BZ SWING HANGER...

Page 21: ...13 BX WASHER SPLIT 5 16 H100095 4 KV WASHER LOCK EXT 6x15 H100138 4 AD WASHER LOCK EXT 12x19 H100031 96 AC WASHER LOCK EXT 8x19 H100030 114 KS NUT BARREL WH 1 4x5 8 H100136 4 E NUT BARREL WH 5 16x1 3...

Page 22: ...00056 1 DN GLIDER SEAT DARK GREEN A100025 1 FB SWING SEAT YELLOW A100070 2 DO CAPTAINS GLIDER ARM YELLOW A100026 2 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 HC BYD ID TAG LARGE 2011 WITH AGES A100164 1 G...

Page 23: ...V CLIMBING ROCK GREEN A100064 EX GLIDER BUSHING BYD GREEN A100066 EY TUBING CAP GLIDER SUPPORT A100067 EW GLIDER SUPPORT BYD GREEN A100065 FX HAND GRIP METAL GREEN 381 c c A100118 FA QUICK LINK A10006...

Page 24: ...WING BEAM USING 2 2 3 4 HEX BOLTS 4 FLAT WASHERS AND 2 5 16 LOCK NUTS WASHER LOCK EXT 12x19 3 SWING BEAM ASSEMBLY NUT BARREL WH 5 16x7 8 3 BOLT WH 5 16x1 3 4 3 NUT LOCK 5 16 2 WASHER FLAT 8x27 4 BOLT...

Page 25: ...WASHERS ATTACH H80 GROUND BOARD TO E77 ANGLE BRACES USING 2 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS BOLT WH 5 16x2 4 BOLT WH 5 16x2 1 2 2 BOLT WH 5 16x4 1 2 1 LAG SCREW WH 5 16x2 2 WASHER LOCK EXT 8x...

Page 26: ...5 16 LOCK NUTS AS SHOWN FIG 2 INSERT 4 EY GLIDER SUPPORT CAPS INTO THE ENDS OF EW GLIDER SUPPORTS AS SHOWN FIG 2 INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN THE EDGE OF SB74 SWING B...

Page 27: ...GH THE SLIDE BED AS SHOWN BELOW USE A 3 8 DRILL BIT ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN BOTTOM TIP PREBENDING THE ENDS WILL EASE ASSEMBLY REV 8 02 11 BRS SEE SLIDE ASSEMBLY INSTALLATION S...

Page 28: ...HE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY SECURE USING 12 2 1 2 WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW PLACE THE OTHER SLIDE RAIL...

Page 29: ...WASHERS AND 7 8 BARREL NUTS BOLT WH 5 16x1 1 2 8 BOLT WH 5 16x2 3 4 4 WASHER LOCK EXT 8x19 12 WASHER LOCK EXT 12x19 12 NUT BARREL WH 5 16x7 8 12 BOLT WH 5 16x1 1 2 8 BOLT WH 5 16x2 3 4 4 LAG SCREW WH...

Page 30: ...H M6 FLOOR RAIL TO E1 E2 TOWER LEGS USING 2 2 3 4 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS USING L8 AS A TEMPLATE PILOT DRILL USING 1 8 DRILL BIT AND ATTACH L8 CLUB HOUSE WALL RAIL TO E1 E2 TOWER LEGS...

Page 31: ...TTACH L5 FLOOR BOARDS TO H5 FLOOR SUPPORTS USING 4 2 SCREWS ATTACH 8 M3 FLOOR BOARDS AN N2 FLOOR BOARD THEN 8 MORE M3 FLOOR BOARDS TO H1 H2 FLOOR RAILS USING 66 2 SCREWS LAG SCREW WH 1 4x2 4 WASHER LO...

Page 32: ...ES L BRACKETS AND M2 FLOOR RUNNER TO M6 M8 BOARDS USING 2 3 4 TAPPING SCREWS ATTACH M2 FLOOR RUNNER TO M3 M5 N2 FLOOR BOARDS USING 17 1 1 8 SCREWS SCREW PFH 8x1 1 8 17 SCREW TAPPING 14x3 4 4 M2 FLOOR...

Page 33: ...S AND LOCK WASHERS ATTACH M14 WALL RAIL TO E2 TOWER LEG USING A 1 1 2 BOLT LOCK WASHER AND 7 8 BARREL NUT NUT BARREL WH 5 16x7 8 1 WASHER LOCK EXT 12x19 1 WASHER LOCK EXT 8x19 7 BOLT WH 5 16x1 1 2 1 L...

Page 34: ...USING 2 1 1 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS ATTACH E5 CLUB HOUSE LEG TO M1 WALL RAIL USING A 1 1 2 BOLT LOCK WASHER AND 7 8 BARREL NUT ATTACH M13 WALL RAIL TO E5 CLUB HOUSE LEG USING A 2 LAG...

Page 35: ...LL RAIL TO E2 TOWER LEG AND E4 CLUB HOUSE LEG USING 4 1 1 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS ATTACH L8 CLUB HOUSE WALL RAIL TO E4 AND E5 CLUB HOUSE LEGS USING 4 2 LAG SREWS LOCK WASHERS BOLT WH...

Page 36: ...BLE MOON TO N3 N6 N7 GABLE BOARDS USING 5 1 1 8 WOOD SCREWS REPEAT ENTIRE PROCESS TO ASSEMBLE SECOND GABLE END ASSEMBLY FRONT VIEW REAR VIEW SCREW PFH 8x1 1 8 10 SCREW PFH 8x1 1 4 20 FLUSH H3 ROOF RAF...

Page 37: ...OWN 15 16 FROM TOP OF E4 E5 LEGS AND PILOT DRILL USING 1 8 DRILL BIT APPROXIMATELY 2 DEEP FOR H3 AND M8 BOARD ATTACHMENT SEE FIGURE 2 ATTACH GABLE END ASSEMBLY AND M17 WALL RAIL TO E4 E5 CLUB HOUSE TO...

Page 38: ...LL RAIL K3 FRONT ARCH USING 10 1 1 8 WOOD SCREWS SEE ILLUSTRATION FOR MOUNTING DIMENSIONS ATTACH 9 M11 WALL BOARDS AND TO K2 BASE BOARD M8 WALL RAIL USING 36 1 1 8 WOOD SCREWS SEE ILLUSTRATION FOR MOU...

Page 39: ...S TO M5 WALL BOARDS USING 4 1 1 8 WOOD SCREWS ATTACH 2 ES L BRACKETS TO M3 FLOOR BOARD M5 WALL BOARDS USING 4 3 4 TAPPING SCREWS SCREW TAPPING 14x3 4 4 SCREW PFH 8x1 1 8 20 M5 WALL BOARD W100577 5 8 x...

Page 40: ...REWS ATTACH 4 M15 WALL BOARDS TO M17 WALL RAIL L8 CLUB HOUSE WALL RAIL USING 8 1 1 8 WOOD SCREWS ATTACH 2 ES L BRACKETS TO M3 FLOOR BOARD M16 WALL BOARDS USING 4 3 4 TAPPING SCREWS M4 WALL BOARD W1005...

Page 41: ...L BIT AND ATTACH K4 TABLE TOP TO THE EDGE OF M8 WALL RAIL USING 3 1 1 4 WOOD SCREWS ATTACH H4 TABLE SUPPORT TO M8 WALL RAIL AND K4 TABLE TOP USING 4 1 1 4 WOOD SCREWS SCREW PWH 8x3 4 8 REAR VIEW SCREW...

Page 42: ...ALL RAIL AND M1 WALL RAIL USING 8 1 1 8 WOOD SCREWS ATTACH 9 M4 WALL BOARDS TO M1 L1 AND M9 WALL RAIL USING 45 1 1 8 WOOD SCREWS SCREW PFH 8x1 1 8 53 M4 WALL BOARD W100576 5 8 x3 3 8 x42 16x86x1066 N4...

Page 43: ...STEP 19 ATTACH 2 M10 WALL BOARDS TO L2 RIGHT WALL RAIL AND M14 WALL RAILS USING 8 1 1 8 WOOD SCREWS SCREW PFH 8x1 1 8 8 M10 WALL BOARD W100582 5 8 x3 3 8 x25 16x86x634...

Page 44: ...DERS USING 1 1 8 WOOD SCREWS MAKE SURE THAT THE TOP AND BOTTOM FACES OF L6 HEADERS ARE FLUSH WITH THE ENDS OF N5 BOARDS AS SHOWN CENTER AND ATTACH 3 GK WINDOW FRAMES TO N5 BAY WINDOW BOARDS USING 12 3...

Page 45: ...WS STEP 23 PILOT DRILL USING 1 8 DRILL BIT AND ATTACH LADDER ASSEMBLY TO M6 FLOOR RAIL USING 2 2 1 2 LAG SCREWS AND LOCK WASHERS SCREW PFH 8x2 20 LAG SCREW WH 5 16x2 1 2 2 WASHER LOCK EXT 8x19 2 H74 L...

Page 46: ...D 5 8 BARREL NUTS STEP 25 STARTING AT PEAK OF ROOF ATTACH R1 ROOF SLAT FLUSH AT PEAK WITH A 3 OVERHANG AT THE FRONT AND REAR USING 4 1 1 4 WOOD SCREWS FLUSH 6 REMAINING R1 ROOF SLATS TO THE ONE JUST I...

Page 47: ...WOOD SCREWS STEP 27 PILOT DRILL USING 1 8 DRILL BIT AND ATTACH ROCKWALL ASSEMBLY TO H2 RIGHT FLOOR RAIL USING 2 2 1 2 LAG SCREWS AND LOCK WASHERS SEE LOCATION DIAGRAM FOR DRILLING LOCATIONS SCREW PFH...

Page 48: ...RILLING PATTERN BELOW PILOT DRILL 3 HOLES INTO M3 FLOOR BOARDS USING 7 16 DRILL BIT AND ATTACH SLIDE ASSEMBLY USING 3 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS SLIDE ASSEMBLY BOLT WH 5 16x1 2 3 NUT B...

Page 49: ...BEAM MOUNT USING 4 1 1 4 HEX BOLTS SPLIT WASHERS AND FLAT WASHERS ATTACH HC ID PLATE TO SWING BEAM USING 4 5 8 SCREWS AS SHOWN WASHER FLAT 8x27 4 WASHER SPLIT 5 16 4 BOLT HEX 5 16x1 1 4 4 SCREW PWH 8...

Page 50: ...aptians Glider ROPE CHAIN GREEN 45 BOLT WH 5 16x5 3 4 WASHER FLAT 8x27 NUT LOCK 5 16 QUICK LINK GLIDER SEAT DARK GREEN CAPTAINS GLIDER ARM YELLOW WASHER FLAT 8x27 2 NUT LOCK 5 16 2 BOLT WH 5 16x5 3 4...

Page 51: ...OLTS FLAT WASHERS LOCK WASHERS AND 5 8 BARREL NUTS ATTACH FB SWING SEATS TO SWING BEAM ASSEMBLY USING 2 ZP 51 1 4 GREEN ROPE CHAIN AND FA QUICK LINKS ATTACH GLIDER ASSEMBLY TO GLIDER SUPPORT ASSEMBLY...

Page 52: ...stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation o...

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