Backyard Discovery 12 x 10 BROOKDALE Owner'S Manual & Assembly Instructions Download

Page: 40 / 45

Phase 2

NOTE:

STEP 1

(x1)

RIDGE CAP STIFFENER

(x1)

RIDGE CAP STIFFENER

J10

(x1)

RIDGE CAP STIFFENER

J10

(x1)

RIDGE CAP STIFFENER

BOTTOM VIEW

TOP VIEW

833

(x16)

SCREW - 3/4"

(J10

)

398

(x1)

RIDGE CAP PROTECTOR

SCREW WOODGRIP

10x3/4

(16)

H100833

RIDGE CAP STIFFENER - W4L13590

1"x2 3/8"x47 5/8" (24x60x1210)

(x2)

RIDGE CAP STIFFENER - W4L13591

1"x2 3/8"x69 1/4" (24x60x1760)

J10

(x2)

117 1/16 in MAX

[2974 mm]

(WHEN ASSEMBLED)

TOP ISO VIEW

RIDGE CAP PROTECTOR

(x2)

A6P00398

398

(x1)

RIDGE CAP PROTECTOR

NOTE:

REMOVE SPACERS AS SHOWN
BEFORE INSTALLING.

RIDGE CAP FROM PREVIOUS STEP

ASSEMBLE BY ALIGNING THE HOLES ON EACH
RIDGE CAP TO THE HOLES IN THE RIDGE CAP
SPLICE TO ENSURE THAT THE OVERALL
LENGTH IS 117 1/16" MAX.

Summary of Contents for 12 x 10 BROOKDALE

Page 1: ...rddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2006522 12 x 10 BROOKDALE Owner s Manual Assembly Instructions MANUFACTURED B...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...box 1 800 856 4445 Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating...

Page 4: ...y does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or t...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...2 NEEDED Tools Required for Installation Owner s Manual 1 2 3 8 9...

Page 10: ...ly to a wood deck is NOT included and will need to be purchased separately You must ensure there is ample structural support under the deck before permanently attaching Post mounts are provided with y...

Page 11: ...36x134x1640 D2 8 BEAM W4L13072 1 3 8 x5 1 4 x11 1 2 36x134x292 D3 4 BEAM W4L13075 1 3 8 x5 1 4 x102 3 8 36x134x2600 D4 2 ANGLE BRACE W4L13071 1 3 8 x5 1 4 x30 1 4 36x134x769 D6 4 ANGLE BRACE W4L13082...

Page 12: ...H1 2 FASCIA W4L13078 1 x3 3 8 x59 3 8 24x86x1507 H2 4 END RAFTER W2A02962 2 13 16 x5 1 4 x80 5 8 72x134x2048 RP1 2 POST W2A02963 6 x6 x92 1 16 152x152x2338 P1 2 POST W2A02965 7 x7 x32 1 2 152x152x845...

Page 13: ...x42 H100205 NUT BARREL WH BLK 5 16x7 8 x70 H100192 T NUT BLK 5 16 x26 H100379 BOLT WH BLK 5 16x1 1 2 x13 H100407 BOLT WH BLK 5 16x1 1 4 x18 H100459 BOLT WH BLK 5 16x1 x9 H100468 LAG SCREW WH BLK 5 16...

Page 14: ...x88 H100199 WASHER LOCK EXT BLK 8x19 x92 H100198 WASHER FLAT BLK 8x19 x17 H100630 1 4 14 x 3 4 SELF DRILLING SCREW x18 H100759 10 16 X 1 1 4 WOODGRIP SCREW x133 H100760 CONCRETE ANCHOR 1 4 x2 x17 H10...

Page 15: ...to Scale Parts Identification A REVISION TAG x1 A100314 BYD ID TAG SMALL WITHOUT AGES x1 A100241 ROOF BRACKET x6 A4M00961 L BRACKET 66x66x127 BLK x4 A4M00619 BRACKET x4 A4M00972 BRACKET x2 A4M00973 BR...

Page 16: ...onents Not to Scale Owner s Manual Parts Identification 6x6 POST FOOT x4 A6P00308 POST ANCHORING PLATE x8 A4M00977 POST PLATE x8 A4M00978 ELECTRICAL OUTLET KIT PATENT PENDING 1 A6P00265 STAIN MARKER x...

Page 17: ...ication Accessory Components Not to Scale RIDGE CAP 29 GA x2 A4M01116 ROOF EDGE TRIM x4 A4M00982 29 GA STEEL SHEETING x8 A4M01124 ROOF EDGE TRIM SPLICE x2 A4M00983 RIDGE CAP PROTECTOR x2 A6P00398 RIDG...

Page 18: ...W HORSES FOR STEPS 1 THROUGH 3 6x6 POST FOOT x4 A6P00308 SCREW PFH BLK 8x1 1 2 x16 H100200 TIP 200 x8 SCREW 1 1 2 Phase 1 STEP 1 POST W2A02963 6 x6 x92 1 16 152x152x2338 P1 2 POST W2A020610 6 x6 x92 1...

Page 19: ...0193 BEAM W4L13080 1 3 8 x5 1 4 x64 5 8 36x134x1640 D2 8 POST W2A02965 7 x7 x32 1 2 152x152x845 P3 2 BRACKET x4 A4M00972 BRACKET x4 A4M00974 L BRACKET 66x66x127 BLK x4 A4M00619 Phase 1 STEP 2 NOTE FAC...

Page 20: ...ANGLE BRACE W2A02968 1 5 16 x6 7 16 x35 3 4 34x163x908 AB2 8 LAG SCREW WH BLK 5 16x3 8 H100206 BOLT WH BLK 5 16x2 1 4 16 H100205 NUT BARREL WH BLK 5 16x7 8 16 H100192 WASHER LOCK EXT BLK 12x19 16 H100...

Page 21: ...102 3 8 36x134x2600 D4 2 BOLT WH BLK 5 16x1 x8 H100468 NUT BARREL WH BLK 5 16x7 8 x8 H100192 WASHER LOCK EXT BLK 12x19 x8 H100199 468 x8 BOLT WH 1 199 x8 WASHER 12x19 192 x8 NUT BARREL 7 8 Phase 1 STE...

Page 22: ...979 WASHER LOCK EXT BLK 12x19 x16 H100199 NUT BARREL WH BLK 5 16x1 1 2 x16 H100193 BOLT WH BLK 5 16x6 1 2 x16 H100354 Phase 1 STEP 5 BEAM W4L13079 1 3 8 x5 1 4 x111 1 8 36x134x2824 D1 x2 979 x4 BRACKE...

Page 23: ...198 x8 WASHER 8x19 WASHER LOCK EXT BLK 12x19 x16 H100199 WASHER LOCK EXT BLK 8x19 x24 H100198 NUT BARREL WH BLK 5 16x7 8 x16 H100192 BOLT WH BLK 5 16x2 1 4 x16 H100205 LAG SCREW WH BLK 5 16x3 8 H1002...

Page 24: ...WASHER LOCK EXT BLK 8x19 4 H100198 WASHER LOCK EXT BLK 12x19 8 H100199 T NUT BLK 5 16 8 H100379 END RAFTER W2A02962 2 13 16 x5 1 4 x80 5 8 72x134x2048 RP1 2 ANGLE BRACE W4L13071 1 3 8 x5 1 4 x30 1 4...

Page 25: ...3078 1 x3 3 8 x59 3 8 24x86x1507 H2 4 RAFTER W4L13073 1 3 8 x3 3 8 x77 3 8 36x86x1965 E2 6 OUTSIDE RAFTER W4L13076 1 3 8 x3 3 8 x77 3 8 36x86x1965 E1 4 200 x5 SCREW 1 1 2 391 x5 SCREW 2 STEP 8 H2 x1 F...

Page 26: ...E3 E4 E3 E4 Phase 1 SHEATHING BOARD W4L13074 1 3 8 x3 3 8 x91 3 4 36x86x2330 E3 8 SHEATHING BOARD W4L13081 1 3 8 x3 3 8 x27 1 4 36x86x692 E4 8 STEP 9 379 x8 T NUT 5 16 198 x8 WASHER 8x19 459 x8 BOLT 1...

Page 27: ...VES SHOULD BE WORN WHEN HANDLING ROOF PANELS EDGES ARE SHARP Phase 2 PREPARATION NOTE HOLE LOCATIONS GO TOWARDS THE PEAK OF THE ROOF Note the pre drilled holes on the top end of each sheet shown below...

Page 28: ...SQUARE BEFORE MOVING ON SHEATHING BOARD 29 GA STEEL SHEETING x2 A4M01124 760 x8 SCREW 1 1 4 NOTE THRU HOLES NOTE RIB OVERLAP 1 8 in 3 mm HOLD SHEETING INSIDE OF FRAME 5 16 in 8 mm 124 x2 29 GA STEEL S...

Page 29: ...Phase 2 STEP 2 10 16x1 1 4 WOODGRIP SCREW x24 H100760 SHEATHING BOARD 760 x24 SCREW 1 1 4 29...

Page 30: ...9 GA STEEL SHEETING x2 A4M01124 760 x32 SCREW 1 1 4 1 8 in 3 mm HOLD SHEETING INSIDE OF FRAME NOTE HOLE LOCATIONS NOTE RIB OVERLAP FLUSH SHEETING 124 x2 29 GA STEEL SHEETING 10 16x1 1 4 WOODGRIP SCREW...

Page 31: ...NEL IS SQUARE BEFORE MOVING ON 5 16 in 8 mm 760 x8 SCREW 1 1 4 NOTE RIB OVERLAP NOTE THRU HOLES 1 8 in 3 mm HOLD SHEETING TO INSIDE OF FRAME 29 GA STEEL SHEETING x2 A4M01124 124 x2 29 GA STEEL SHEETIN...

Page 32: ...Phase 2 STEP 5 760 x24 SCREW 1 1 4 10 16x1 1 4 WOODGRIP SCREW x24 H100760 32...

Page 33: ...OTE HOLE LOCATIONS NOTE RIB OVERLAP 1 8 3 mm HOLD SHEETING TO INSIDE OF FRAME 29 GA STEEL SHEETING x2 A4M01124 FLUSH SHEETING 760 x32 SCREW 1 1 4 124 x2 29 GA STEEL SHEETING 10 16x1 1 4 WOODGRIP SCREW...

Page 34: ...COMMENDED THAT A 1 8 DRILL BIT IS USED TO CREATE STARTER HOLES ROOF EDGE TRIM x4 A4M00982 ROOF EDGE TRIM SPLICE x2 A4M00983 TIP NOTE NOTE SCREWS GO THROUGH EDGE TRIM AND INTO THE TOP OF THE RIBS IN TH...

Page 35: ...ALL ATTACHMENT HARDWARE TWO PERSON LIFT SLIDE ROOF PANEL UPWARD THEN INSTALL HARDWARE A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE 391 x2 SCREW 2 SCREW PFH BLK 8x2 x4 H100391 NOTE TIP...

Page 36: ...2 x4 H100407 NUT BARREL WH BLK 5 16x7 8 x4 H100192 WASHER LOCK EXT BLK 8x19 x4 H100198 WASHER LOCK EXT BLK 12x19 x4 H100199 407 x4 BOLT 1 1 2 198 x4 WASHER 8x19 199 x4 WASHER 12x19 192 x4 NUT BARREL 7...

Page 37: ...8x19 199 x4 WASHER 12x19 D7 D7 D7 D7 ANGLE BRACE W4L13082 1 3 8 x5 1 4 x32 3 8 36x134x823 D7 4 BOLT WH BLK 5 16x2 1 2 x8 H100194 BOLT WH BLK 5 16x2 1 4 x8 H100205 NUT BARREL WH BLK 5 16x7 8 x16 H1001...

Page 38: ...CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH 961 x6 ROOF BRACKET NOTE ROOF BRACKET x6 A4M00961 SCREW PWH BLK 8x1 1 4 x30 H100536 STEP 11 Phase 2 536 x30 SCREW 1 4 38...

Page 39: ...RIDGE CAP SPLICE x1 A4M01127 INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED NOTE 127 x1 RIDGE CAP SPLICE 116 x1 RIDGE CAP 29 GA 116 x1 RIDGE C...

Page 40: ...TIFFENER W4L13590 1 x2 3 8 x47 5 8 24x60x1210 J9 x2 RIDGE CAP STIFFENER W4L13591 1 x2 3 8 x69 1 4 24x60x1760 J10 x2 117 1 16 in MAX 2974 mm WHEN ASSEMBLED TOP ISO VIEW RIDGE CAP PROTECTOR x2 A6P00398...

Page 41: ...E RIDGE CAP ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN 117 1 16 in 2974 mm 392 x16 SCREW 3 4 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP SCREW PWH BLK 8x3 4 x16 H10...

Page 42: ...G5 G5 SCREW PFH BLK 8x2 1 2 x2 H100201 SCREW PFH BLK 8x2 x8 H100391 201 x2 SCREW 2 1 2 CORD COVER W4L13084 1 x2 3 8 x7 7 8 24x60x201 J8 1 CORD COVER W4L13083 1 x5 1 4 x43 5 8 24x134x1109 G5 1 NOTE Ph...

Page 43: ...POST PLATE x8 A4M00978 POST ANCHORING PLATE x8 A4M00977 LAG SCREW WH BLK 5 16x1 1 2 x32 H100471 471 x32 LAG SCREW 1 1 2 Phase 3 STEP 2 978 x8 POST PLATE 977 x8 POST ANCHORING PLATE 43...

Page 44: ...ONT REAR BYD ID TAG SMALL WITHOUT AGES x1 A100241 A REVISION TAG x1 A100314 SCREW PFH BLK 8x1 1 2 x4 H100200 200 x2 SCREW 1 1 2 241 x1 BYD ID TAG 314 x1 REVISION TAG 200 x2 SCREW 1 1 2 Phase 3 STEP 3...

Page 45: ...INSTALLATION ON WOOD DECK YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK 630 x16 WASHER 8x19 120 x16 SCREW 2 WASHER FLAT BLK 8x19 x16 H100630 SCREW CONCRETE ANCHOR 1 4x2 x16 H100120 NOTE...

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