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Model 3600 

 

Refrigerant Recovery System 

 

 

CHAPTER 4:  RECOVERY 

4.1.  Helpful Hints for Recovering R-410A 

R-410A  has been designated by the EPA as a “very-high-pressure” refrigerant.  Because of  its higher 
vapor pressure, recovering R-410A has some unique challenges.  The higher vapor pressure requires 
more work from the compressor, resulting in higher temperatures and increased wear on moving 
compressor parts. 

In order to reduce the affects of these conditions, Bacharach recommends the following: 

 

Whenever possible, cool your recovery tank with ice or water.  This keeps the compressor 
discharge pressures lower, which will result in faster recovery rates and longer compressor 
life. 

 

Avoid recovering large amounts of R-410A at one time.  Allow the recovery unit and cylinder 
to cool before starting the next recovery job. 

 

Always purge the machine completely when switching from R410a and back to prevent cross 
contamination. 

Following these simple hints will improve both recovery performance and compressor life. 

4.2.  Vapor/Liquid Recovery Procedures 

Step 

Description 

Turn off all electrical or mechanical power to the refrigerant device to be evacuated. 

Make proper hose connections

:  Connect refrigerant hoses to recovery cylinder, the unit, 

and A/C system as shown in Figure 1.  

NOTE:

 You must use an external filter drier in the 

suction line in order to meet the conditions of the unit warranty.  

Caution: If the 80% shutoff 

cord is not used, a scale must be used to monitor the refrigerant level in the recovery 
cylinder.  

NOTE: 

Although the 3600 was designed to handle liquid slugging, pumping large amounts of 

liquid over extended periods of time will reduce the life of the compressor.  If large amounts of 
liquid are present, it is recommended that you use the liquid push - pull method of recovery 
prior to vapor recovery operations. (See Figures 3 & 4). 

Place the inlet and purge ball valves in the “CLOSED” position and the outlet valve is in 
the “OPEN” position

Open the DOT recovery tank liquid valve.  (See Figure 2).

 

Turn the system switch to the “ON” position

.  The LED status display will be green. 

Regulate the inlet port ball valve when liquid refrigerant is present

WARNING

:  A “knocking” sound coming from the compressor indicates too much liquid is 

entering the compressor.  The inlet ball valve must be regulated as shown in the 
shaded region until this knocking sound stops, otherwise compressor damage 
could occur.  Pumping liquid when the compressor is knocking will damage the 
compressor and will reduce the compressor life and will void the compressor 
warranty. 

Summary of Contents for Refrigerant Recovery System 3600

Page 1: ...ing Vapors reduce oxygen available for breathing and are heavier than air Decomposition products are hazardous Liquid contact may cause frostbite All refrigerant containers equipment and hoses are und...

Page 2: ...OF UNIT FEATURES 7 3 2 LED DISPLAY 8 CHAPTER 4 RECOVERY 9 4 1 HELPFUL HINTS FOR RECOVERING R 410A 9 4 2 VAPOR LIQUID RECOVERY PROCEDURES 9 4 3 VAPOR RECOVERY HOSE CONNECTION 11 4 4 LIQUID PUSH PULL RE...

Page 3: ...tire operating instruction manual before use Failure to open the outlet port will cause permanent damage to the unit and void the warranty WARNING You must use a DOT recovery cylinder approved for use...

Page 4: ...ndensing ensures high recovery rates even on the hottest days Self purging valve completely purges the condenser and tubing eliminating cross contamination when switching between refrigerants Solid st...

Page 5: ...t 18 inches above the floor This equipment should not be used in the vicinity of spilled or open containers of flammable materials 5 DISCONNECT UNIT BEFORE SERVICING Electrical shock hazard may be pre...

Page 6: ...in enclosed and low lying areas Avoid contact of liquid with eyes and prolonged skin exposure Wear safety goggles and protective gloves Do not apply open flame or heat unit above 125 F Do not allow re...

Page 7: ...port It points DOWN when it is open and to the left when CLOSED 6 Inlet Port Refrigerant hose connection for incoming refrigerant vapors 7 Outlet Port Refrigerant hose connection for outgoing refrige...

Page 8: ...power switch is ON and the compressor is running Red High Pressure Condition Indicates that there is a high pressure condition that must be corrected The internal high pressure switch activates at 55...

Page 9: ...ns Connect refrigerant hoses to recovery cylinder the unit and A C system as shown in Figure 1 NOTE You must use an external filter drier in the suction line in order to meet the conditions of the uni...

Page 10: ...NOTE A small amount of inlet pressure may be needed to reset the vacuum switch this is normal Red a Indicates that there is a high pressure condition that must be corrected Check for restrictions or a...

Page 11: ...very Hose Connections Use only approved DOT recovery cylinders Follow precautions and warnings listed on the cylinder If servicing a system with a compressor burn out use a high acid type filter drier...

Page 12: ...ng non compressible fluids such as liquid refrigerant however the 3600 has been designed with a special head and valves that enable it to handle liquid directly This feature makes the 3600 easier to u...

Page 13: ...m switch to the OFF position NOTE Liquid push pull operations do not pull a vacuum on a system You must perform a vapor recovery operation in order to pull the system down to the required vacuum level...

Page 14: ...Connections Use only approved DOT recovery cylinders Follow precautions and warnings listed on the cylinder If servicing a system with a compressor burn out use a high acid type filter drier and do n...

Page 15: ...mpressor properly equalizes 2 Turn the system switch to the ON position The LED status will be green NOTE If the compressor fails to start cycle the purge valve from the RECOVERY to PURGE position to...

Page 16: ...RATE THE MODEL 3600 WITHOUT THE 80 SHUTOFF CORD ATTACHED TO THE RECOVERY CYLINDER Bacharach uses and recommends the Air Conditioning Refrigeration Institute s AHRI guideline K for the safe filling and...

Page 17: ...20 volt power source Fan Will Not Start Green LED Defective fan Replace fan Obstruction in fan blades Remove obstruction NONE System switch is off Turn system and fan switch to on position Unit Starts...

Page 18: ...Refrigerant Recovery System Model 3600 18 CHAPTER 6 ELECTRICAL SCHEMATIC...

Page 19: ...00 2024 0050 VALVE CHECK 1 4 1 00 2024 0270 VALVE 3 WAY BALL 1 8 FEM NPTF DROP 2 00 2030 0031 CONDENSER ASSY MODEL 3600 1 00 2035 0380 SUCTION HOSE 1 4 FLR X 1 4 FLR BLUE 1 00 2035 0390 DISCHARGE HOSE...

Page 20: ...del 3600 20 World Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 1 800 736 4666 Web site www MyBacharach com E mail help MyBacharach com PRINTED...

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