Bacharach Fyrite INSIGHT Operating & Maintenance Instructions Download Page 26

Instruction 24-9460

46

Fyrite

®

 INSIGHT

Instruction 24-9460

47

Fyrite

®

 INSIGHT

6.3  O

2

 Sensor Replacement

Material Required:

 

• O

2

 Sensor (P/N 24-0788) 

Fyrite

®

 Rear Panel

Pry tab upward 
to remove the 
battery door 
from the unit.

CO 

Sensor

O

2

 

Sensor

Fig. 6.4

Procedure:

1.  After battery door is removed, remove 

connector tubing from both sensors. 

2.  Pull O

2

 sensor from its socket and 

remove the O

2

 cap.

3.  Properly dispose of the old sensor. En-

gage the nub on the new sensor within 

the slot on the cap's side and twist to 

secure the cap and sensor together.

4.  Install the cap and sensor unit by 

• Aligning the ribs on the sides of the 

sensor with the corresponding shape 

in the base. 

• Inserting the pins into the connec-

tors in the base. 

5.  Reattach tubing. 

6.2  Water Trap / Filter 

6.2.1 Emptying the Water Trap Chamber

The water trap chamber should be emptied after every test, or when the 

water condensate approaches the tip of the riser tube.

 

1.  Remove water trap chamber per Figure 6.3.

 

2.  Pour out liquid condensate, and then reassemble trap.

6.2.2 Replacing the Filter Element

Replace the filter element when it becomes visibly dirty or becomes satu-

rated with water.

Material Required:  

• Filter element, P/N 07-1644

 

• Small flat blade screwdriver

 

1.  Remove water trap chamber per Figure 6.3.

 

2.  Pry apart filter chamber using a small flat-blade screw 

  driver. Remove and discard old filter.

 

3.  Install new filter and reassemble filter chamber, making  

  sure that surfaces “A” and “B” contact each other.

 4. 

Reassemble 

trap.

Fig. 6.3

FILTER
ELEMENT

“A”

“B”

Pry apart 
filter chamber 
using a small 
flat-blade
screwdriver
inserted into 
notch

When reassem-
bling filter chamber, 
make sure surfaces 
“A” and “B” contact 
each other

WATER
TRAP
CHAMBER

FILTER
CHAMBER

Pull apart 
using a 
twisting
motion.

DO NOT 
rock back 
and forth!

O2 Cap

Sensor

Slot

Nub

Fig. 6.5

Summary of Contents for Fyrite INSIGHT

Page 1: ...Fyrite INSIGHT Combustion Gas Analyzer Instruction 24 9460 Operation Maintenance Rev 0 Oct 2008 Product Leadership Training Service Reliability F1 F2 F3 ESC RUN HOLD PWR...

Page 2: ...l be binding upon Bacharach Inc unless in writing signed by a duly authorized officer of Bacharach A Instruction 24 9460 Register your warranty by visiting www bacharach inc com Notice Product improve...

Page 3: ...the appliance should be carried out to ensure its safe operation Basic Reporting 24 8250 24 8251 HARD CARRY CASE X X PROBE ASSEMBLY X X PRINTER IRDA X BOOT X X PC SOFTWARE X USB CABLE X BATTERIES X X...

Page 4: ...do not have to be removed 1 2 Fyrite INSIGHT Features Benefits AUTOMATIC ZERO The instrument will automatically zero all sensing channels on ambient air when it is powered on If a particular sensor i...

Page 5: ...ight ON and OFF An optional power saver function will shut the analyzer OFF after a set time period of inactivity This feature is disabled if the CO value is greater than 50 ppm or the O2 value is les...

Page 6: ...range calibration gas e g 100 ppm CO is used 3 0 SETTING UP THE ANALYZER 3 1 Preliminary Steps Before using the analyzer Check batteries Section 3 2 Connect probe to analyzer Section 3 3 Check setup...

Page 7: ...o the GAS inlet fitting 2 Push the probe s draft hose onto the pressure fitting 3 Push the probe s thermocouple into the T STACK jack Important DO NOT force the thermocouple connector into its jack Th...

Page 8: ...or ESC to revert the previous setting 3 4 Front Panel Push Buttons Note that a push button may perform several functions depending on the analyzer s model number and what screen is being displayed at...

Page 9: ...can be referenced to a specific O2 percentage of 0 to 15 Set up the reference value as follows 1 Enter the Setup Menu per Section 3 5 1 If necessary press ESC until MENU appears above F2 2 From the SE...

Page 10: ...teps 3 5 to edit the remaining lines 7 Once the input is complete use the buttons to select EDIT COMPLETE 8 Press ENTER to accept the entered information or ESC to revert to the previous information a...

Page 11: ...format options 3 5 10 Language Selection Information on the display screen can be shown in English French or Spanish Select the desired language as follows 1 Enter the SETUP MENU per Section 3 5 1 If...

Page 12: ...tons to select INACTIVITY TIMEOUT Press ENTER to display the Inactivity Timeout Menu 3 Use the buttons to select the desired timeout period 4 Press ENTER to save the selection and re turn to the SETUP...

Page 13: ...ion This will maximize the effectiveness of the trap and keep liquid from being drawn directly into the analyzer When liquid condensate is seen inside the water trap empty the trap before it becomes f...

Page 14: ...4 3 Inset probe into proper sample location Section 4 4 If necessary insert optional primary air thermocouple into combustion air stream of burners that use an outside source of combustion air 1 Press...

Page 15: ...oed if it is not already displaying zero with both pressure ports open to the atmosphere If necessary zero the pressure sensor as follows Press the ZERO F2 button Disconnect any hoses connected to the...

Page 16: ...y which can later be recalled for viewing from the Memory Directory 1 First display the screen that contains the data to be saved In the example to the right all data associated with the Combus tion T...

Page 17: ...seconds After a low battery alarm occurs the analyzer will continue to operate for only a few minutes The amount of operating time that remains depends on many factors e g pump and backlight being ON...

Page 18: ...y done select the follow ing for the printer for 8 bit No parity 9600 baud IrDA is set to IrDA SIR DTR handshaking 2 Align the printer with the top of the analyzer 3 Press the PRINT F1 button to begin...

Page 19: ...prompts to completion Click on Next Continue anyway Finish Windows Vista Operating System After loading the CD the Security window will be displayed Click on OK If applicable wait for the Net 3 5 Fra...

Page 20: ...that the analyzer contin ues to meet its published accuracy specifications The B Smart sensors however can be calibrated in the field if your facility has the necessary equipment and qualified personn...

Page 21: ...ion procedure for that sensor as described in the following sections 5 3 B Smart Sensor Replacement Calibration To replace a B Smart sensor and calibrate do the fol lowing 1 Enter the CALIBRATION MENU...

Page 22: ...ure to this port by adjusting the bellows for a manom eter reading of 4 00 6 Use the buttons to enter an Applied value that exactly equals the manometer reading The calibration range is from 6 to 2 in...

Page 23: ...ng water with a thermometer wait several minutes and then use the and buttons to enter an Applied value that exactly equals the ther mometer reading The calibration range is from 175 to 625 F 80 to 33...

Page 24: ...appear in the following step 7 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TA Span Measured value to that of the Applied value after which the message Good Calibra...

Page 25: ...ery cover and then remove batteries 3 Remove sensor caps disconnect tubing and then unplug all sensors 4 Lay analyzer face down on a padded work surface and then using a medium Phillips screwdriver re...

Page 26: ...water trap chamber should be emptied after every test or when the water condensate approaches the tip of the riser tube 1 Remove water trap chamber per Figure 6 3 2 Pour out liquid condensate and the...

Page 27: ...Replacement Using the appropriate thermocouple replacement kit listed below replace the probe s thermocouple as follows Each kit contains a thermocouple assembly two O rings and two wire splice conne...

Page 28: ...reaching the analyzer s internal components If the probe is not kept clean it could become clogged and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and c...

Page 29: ...screen 3 Press the ESC key to exit back to the MAIN MENU Low Sensor O2 or CO sensor outputs were low but still usable Sensor s may need to be replaced in the near future Message will indi cate which...

Page 30: ...g of 1 06 8733 Boot 24 1461 AC Adapter 24 1254 Calibration Kit 24 7059 Calibration Gas 500 ppm CO 24 0492 Calibration Gas 100 ppm CO 51 1994 Thermocouple 1 IN 104 1798 Thermocouple 10 FT 104 1797 Smok...

Page 31: ...Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 800 736 4666 Website www bacharach inc com E mail help bacharach inc com Printed in U S A...

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