Bacharach Fyrite INSIGHT Operating & Maintenance Instructions Download Page 13

Instruction 24-9460

20

Fyrite

®

 INSIGHT

Instruction 24-9460

21

Fyrite

®

 INSIGHT

4.0  OPERATION

4.1  Operating Tips

When an analyzer is brought in from a cold vehicle, let it warm up 

slowly to minimize condensation.  Temperatures below freezing will 

not damage the analyzer; however, bringing a cold analyzer into a 

warm, humid environment may cause condensate to form inside the 

case.

 Caution

: Although the analyzer itself is not damaged by an ex-

tremely cold environment, the electrochemical sensors may be 

damaged.  The O

2  

sensor's electrolyte will freeze at approximately 

-20 °F and the CO sensor's at approximately -90 °F.  If the analyzer 

is exposed to an extremely cold condition, it is strongly suggested 

that the sensor housings be examined for hairline cracks. Be aware 

that a leaking sensor can cause chemical burns to the skin and 

possibly damage the PCB assemblies.

Ensure that the analyzer is sampling fresh air when turned ON.  Pulling 

a stack-gas sample through the analyzer during its warm-up period will 

not damage the analyzer, but it will result in incorrect sensor readings, 

and may result in sensor error messages appearing after the warm-up 

cycle completes.

Note that flue-gas condensate is acidic and very corrosive.  It is important 

not to allow the analyzer's internal components to come in contact with 

condensate for long periods of time.

Before each use, inspect the filter element of the water-trap / filter as-

sembly.  Replace the filter if it looks dirty.  

When sampling flue-gas, keep the analyzer above the water-trap, and keep 

the trap in a vertical position.  This will maximize the effectiveness of the 

trap and keep liquid from being drawn directly into the analyzer.

When liquid condensate is seen inside the water trap, empty the trap 

before it becomes full. 

When storing the analyzer, it's a good idea to empty the water trap and 

leave it open to further dry it out.

Calibrate the analyzer every 6 months - 1 year to assure its accuracy.

4.2  Analyzer Power On & Warm Up

1.  Connect the probe and make sure that the analyzer is properly set 

up per Sec tion 3.

IMPORTANT!

 DO NOT insert probe into stack before powering ON 

the analyzer.

2.  Place the probe in an area that contains fresh air.  This ensures 

that  the  sensors  will  be  properly  zeroed  during  the  warm-up  cycle.           

3. Power ON the analyzer by pressing the 

PWR

 button for at least 1 second, or until 

a single beep is heard.  Observe that the 

analyzer's firmware version, model and se-

rial numbers are briefly displayed followed 

by the Warm Up screen.

4. Wait for the analyzer to count down its 60 

second warm-up period; after which, the in-

strument will display the Combustion Test 

HOLD screen.

If, however, any errors were detected during 

warm-up, the message "ERRORS DETECT-

ED" is displayed along with a list of those 

errors.  In this example, the O2 sensor is 

missing and the T-Stack thermocouple is not 

connected.  Refer to Section 6.8 for a listing 

and possible remedy for the errors displayed.

4.3 Fuel Selection

The top line of Combustion Test HOLD screen shows the fuel currently 

selected.  If necessary, change the fuel as follows:

1. Display the MAIN MENU by pressing the 

MENU (F2)

 button.  If necessary, press 

ESC

 

until MENU appears above F2

2. Use the 

▲▼

 buttons to select FUEL.  Press 

ENTER

 to display the Fuel Selection screen.

3. Use the 

▲▼

 buttons to select the desired fuel.

24-8250

V1.00

Summary of Contents for Fyrite INSIGHT

Page 1: ...Fyrite INSIGHT Combustion Gas Analyzer Instruction 24 9460 Operation Maintenance Rev 0 Oct 2008 Product Leadership Training Service Reliability F1 F2 F3 ESC RUN HOLD PWR...

Page 2: ...l be binding upon Bacharach Inc unless in writing signed by a duly authorized officer of Bacharach A Instruction 24 9460 Register your warranty by visiting www bacharach inc com Notice Product improve...

Page 3: ...the appliance should be carried out to ensure its safe operation Basic Reporting 24 8250 24 8251 HARD CARRY CASE X X PROBE ASSEMBLY X X PRINTER IRDA X BOOT X X PC SOFTWARE X USB CABLE X BATTERIES X X...

Page 4: ...do not have to be removed 1 2 Fyrite INSIGHT Features Benefits AUTOMATIC ZERO The instrument will automatically zero all sensing channels on ambient air when it is powered on If a particular sensor i...

Page 5: ...ight ON and OFF An optional power saver function will shut the analyzer OFF after a set time period of inactivity This feature is disabled if the CO value is greater than 50 ppm or the O2 value is les...

Page 6: ...range calibration gas e g 100 ppm CO is used 3 0 SETTING UP THE ANALYZER 3 1 Preliminary Steps Before using the analyzer Check batteries Section 3 2 Connect probe to analyzer Section 3 3 Check setup...

Page 7: ...o the GAS inlet fitting 2 Push the probe s draft hose onto the pressure fitting 3 Push the probe s thermocouple into the T STACK jack Important DO NOT force the thermocouple connector into its jack Th...

Page 8: ...or ESC to revert the previous setting 3 4 Front Panel Push Buttons Note that a push button may perform several functions depending on the analyzer s model number and what screen is being displayed at...

Page 9: ...can be referenced to a specific O2 percentage of 0 to 15 Set up the reference value as follows 1 Enter the Setup Menu per Section 3 5 1 If necessary press ESC until MENU appears above F2 2 From the SE...

Page 10: ...teps 3 5 to edit the remaining lines 7 Once the input is complete use the buttons to select EDIT COMPLETE 8 Press ENTER to accept the entered information or ESC to revert to the previous information a...

Page 11: ...format options 3 5 10 Language Selection Information on the display screen can be shown in English French or Spanish Select the desired language as follows 1 Enter the SETUP MENU per Section 3 5 1 If...

Page 12: ...tons to select INACTIVITY TIMEOUT Press ENTER to display the Inactivity Timeout Menu 3 Use the buttons to select the desired timeout period 4 Press ENTER to save the selection and re turn to the SETUP...

Page 13: ...ion This will maximize the effectiveness of the trap and keep liquid from being drawn directly into the analyzer When liquid condensate is seen inside the water trap empty the trap before it becomes f...

Page 14: ...4 3 Inset probe into proper sample location Section 4 4 If necessary insert optional primary air thermocouple into combustion air stream of burners that use an outside source of combustion air 1 Press...

Page 15: ...oed if it is not already displaying zero with both pressure ports open to the atmosphere If necessary zero the pressure sensor as follows Press the ZERO F2 button Disconnect any hoses connected to the...

Page 16: ...y which can later be recalled for viewing from the Memory Directory 1 First display the screen that contains the data to be saved In the example to the right all data associated with the Combus tion T...

Page 17: ...seconds After a low battery alarm occurs the analyzer will continue to operate for only a few minutes The amount of operating time that remains depends on many factors e g pump and backlight being ON...

Page 18: ...y done select the follow ing for the printer for 8 bit No parity 9600 baud IrDA is set to IrDA SIR DTR handshaking 2 Align the printer with the top of the analyzer 3 Press the PRINT F1 button to begin...

Page 19: ...prompts to completion Click on Next Continue anyway Finish Windows Vista Operating System After loading the CD the Security window will be displayed Click on OK If applicable wait for the Net 3 5 Fra...

Page 20: ...that the analyzer contin ues to meet its published accuracy specifications The B Smart sensors however can be calibrated in the field if your facility has the necessary equipment and qualified personn...

Page 21: ...ion procedure for that sensor as described in the following sections 5 3 B Smart Sensor Replacement Calibration To replace a B Smart sensor and calibrate do the fol lowing 1 Enter the CALIBRATION MENU...

Page 22: ...ure to this port by adjusting the bellows for a manom eter reading of 4 00 6 Use the buttons to enter an Applied value that exactly equals the manometer reading The calibration range is from 6 to 2 in...

Page 23: ...ng water with a thermometer wait several minutes and then use the and buttons to enter an Applied value that exactly equals the ther mometer reading The calibration range is from 175 to 625 F 80 to 33...

Page 24: ...appear in the following step 7 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TA Span Measured value to that of the Applied value after which the message Good Calibra...

Page 25: ...ery cover and then remove batteries 3 Remove sensor caps disconnect tubing and then unplug all sensors 4 Lay analyzer face down on a padded work surface and then using a medium Phillips screwdriver re...

Page 26: ...water trap chamber should be emptied after every test or when the water condensate approaches the tip of the riser tube 1 Remove water trap chamber per Figure 6 3 2 Pour out liquid condensate and the...

Page 27: ...Replacement Using the appropriate thermocouple replacement kit listed below replace the probe s thermocouple as follows Each kit contains a thermocouple assembly two O rings and two wire splice conne...

Page 28: ...reaching the analyzer s internal components If the probe is not kept clean it could become clogged and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and c...

Page 29: ...screen 3 Press the ESC key to exit back to the MAIN MENU Low Sensor O2 or CO sensor outputs were low but still usable Sensor s may need to be replaced in the near future Message will indi cate which...

Page 30: ...g of 1 06 8733 Boot 24 1461 AC Adapter 24 1254 Calibration Kit 24 7059 Calibration Gas 500 ppm CO 24 0492 Calibration Gas 100 ppm CO 51 1994 Thermocouple 1 IN 104 1798 Thermocouple 10 FT 104 1797 Smok...

Page 31: ...Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 800 736 4666 Website www bacharach inc com E mail help bacharach inc com Printed in U S A...

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