Bacharach Flue-Gas Sample Conditioning System Instruction Download Page 2

Instruction 0024-9415 

Bacharach, Inc. 

3

Flue Gas Sample Conditioning System

Technical Data

Probe:

 

Standard Length ......................................................... 11.5 in (295 mm)

 

Optional Lengths ............................................................. 7 in (180 mm)

 

 

19.5 in (500 mm)

 

 

39 in (1000 mm)

Peltier Cooler:

 

Inlet Sample Dew Point.......................................... 149 °F (65 °C) max.

 

Outlet Sample Dew Point .................18 °F (10 °C) min. below ambient

 

Cooling Power ................................................................................. 10 W

 

Environment Temperature .............................32 to 104 °F (0 to 40 °C)

 

Weight ................................................................................8.5 oz (240 g)

Condensate Pump:

 

Sample Flow Rate ..........................................................1.5 LPM @ STP

 

Length of Hose ...................................................................... 6.6 ft (2 m)

 Reservoir 

Storage 

........................................................................... 50 ml

 

Environment Temperature .............................32 to 104 °F (0 to 40 °C)

 

Weight ..............................................................................12.7 oz (360 g)

Power Supply:

 

Input ..............................................................100 to 240 VAC, 50/60 Hz

 

Output ............................................................ 9 VDC, max. @ 4 A, max.

Equipment Setup

Refer to Figure 2. If not already done, attach the Peltier cooler to the 

probe as sem bly by 

fi

 rst removing the plastic end cap from the rear of 

the probe, and then inserting the cooler’s inlet connector, en sur ing 

fi

 rst 

that a 

fi

 lter is present between the cooler and probe.

Attach the pump’s inlet hose to the bottom of the Peltier cooler. Water 

that is condensed from the 

fl

 ue-gas sample will be pumped into the con-

densate pump’s reservoir through this hose. Note that the con den sate 

pump can be placed in an upright, horizontal, or hanging po si tion. A 

mag net mounted in the base of the pump allows the pump to be at-

tached to overhead ductwork.

Connect the power supply’s DC output connector to the con den sate 

pump; then connect the condensate pump’s DC output power con nec tor 

to the Peltier cooler. The Peltier cooler and its associated con den sate 

pump are started by plugging the power supply into a source of AC 

power that is be tween 100 and 240 VAC, 50/60 Hz. 

Connect the probe assembly’s stack-temperature thermocouple con-

 nec tor, pres sure 

fi

 tting, and 

fl

 ue-gas 

fi

 tting to the combustion an a lyz er 

per the analyzer’s instruction manual.

Summary of Contents for Flue-Gas Sample Conditioning System

Page 1: ...nd SO2 Water vapor is removed from the flue gas sample by passing the sample through a Peltier Cooler where the sample is chilled which in turn causes the water vapor contained in the gas sample to be removed from the sample The water that was extracted from the gas sample is then pumped out of the Peltier Cooler and into a water trap The now dry conditioned flue gas sample is then sent to its ass...

Page 2: ...and then inserting the cooler s inlet connector ensuring first that a filter is present between the cooler and probe Attach the pump s inlet hose to the bottom of the Peltier cooler Water that is condensed from the flue gas sample will be pumped into the con densate pump s reservoir through this hose Note that the condensate pump can be placed in an upright horizontal or hanging position A magnet ...

Page 3: ... System 4 Bacharach Inc Instruction 0024 9415 Figure 2 Equipment Setup PELTIER COOLER PROBE ASSEMBLY PUMP POWER SUPPLY 100 240 VAC 50 60 HZ Connect to Combustion Test Equipment STACK TEMP THERMOCOUPLE PRESSURE Blue FLUE GAS Yellow ...

Page 4: ...alyzer as described in its in struction manual Then insert the probe into the flue stack and begin testing During the combustion test the condensed water vapor from the flue gas will accumulate inside the pump s reservoir If the water level be gins to approach the ends of the tubes inside the reservoir then stop the test and empty the reservoir as described in the Maintenance Section of this manua...

Page 5: ...ARNING The condensed water will be warm and slightly acidic Take all necessary precautions to prevent the water from splashing into your eyes or contacting your skin Empty the pump s reservoir Figure 3 Item 15 by first holding the pump with its reservoir facing downwards Then twist the reservoir 90 degrees either clockwise or counterclockwise to free it from the pump base Empty the reservoir then ...

Page 6: ... 0875 7 Screw M4 x 6mm 0501 3829 8 Retaining Nut 0102 3740 9 Filter Qty 5 0007 1646 Peltier Cooler Power Supply 10 Complete Assembly Peltier Cooler Power Supply AC Power Cord not included 0024 1179 11 Plastic End Cap 0106 5454 12 Filter Wadding 0007 1647 13 Power Supply 0304 1713 14 AC Power Supply Cord 3 Wire 4998 8986 Condensate Pump 15 Complete Assembly 0024 1180 16 Reservoir 0106 5453 17 Plast...

Page 7: ...Flue Gas Sample Conditioning System 8 Bacharach Inc Instruction 0024 9415 Figure 3 Replacement Parts 11 20 20 12 Part of Item 10 1 21 9 6 7 8 5 2 Part of Item 10 13 14 18 23 17 22 16 20 19 15 ...

Page 8: ...cting a Bacharach Service Center at the following locations United States Bacharach Inc 621 Hunt Valley Circle New Kensington PA 15068 Phone 724 334 5051 Fax 724 334 5723 Email help mybacharach com Canada Bacharach of Canada Inc 20 Amber St Unit 7 Markham Ontario L3R SP4 Canada Phone 905 470 8985 Fax 905 470 8963 Email bachcan idirect com ...

Page 9: ...Flue Gas Sample Conditioning System 10 Bacharach Inc Instruction 0024 9415 ...

Page 10: ...Bacharach Inc 11 Flue Gas Sample Conditioning System Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 800 736 4666 Website www mybacharach com E mail help mybacharach com ...

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