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Biological control

The growth of algae, slimes and other micro-organisms, if uncontrolled, will reduce system efficiency and may

contribute to the growth of potentially harmful micro-organisms, such as Legionella, in the recirculating water

system.
Accordingly a treatment programme specifically designed to address biological control should be initiated when the

system is first filled with water and administered on a regular base thereafter in accordance with any regulations

(national, regional) that may exist or in accordance with accepted codes of good practice, such as EUROVENT

9-5/6, VDMA Detailsheet 24649 etc.
Also during shutdown periods it is recommended to continue the water treatment programme. Alternatively, the

basin and pump should be drained.
It is strongly recommended to monitor the bacteriological contamination of the recirculating water on a regular base

(for example, TAB test with dip slides on a weekly base) and record all results.
Certain products used for water treatment, particular some dispersant and bio-dispersant additives, might change

the properties of the water (such as the surface tension), which can cause excessive drift loss (water passing

through the eliminators). In such case we recommend to review the water treatment (product type, dosage) with

your water treatment expert.
In case of doubt, a short test can be performed, after cleaning & disinfection, using fresh water without addition of

the concerned chemical (within the limits of the local legislation).

Chemical treatment

1. Water treatment chemicals or non-chemical systems need to be compatible with the materials of construction

used in the cooling system including the evaporative cooling equipment itself.

2. In case of chemical water treatment, chemicals should be added to the recirculating water by an automatic

feed system. This will prevent localised high concentrations of chemicals, which may cause corrosion.

Preferably the water treatment chemicals should be fed into the cooling system at the discharge of the

recirculation pump. The chemicals should not be fed in concentrated form, nor batch fed directly into the cold

water sump of the evaporative cooling equipment.

3. BAC specifically discourages acid dosing as mean of scale control (unless under certain strict circumstances

for open circuit cooling towers with very large system volume and remote sump, or constructed from stainless

steel).

4. A competent water treatment company should be consulted for the specific water treatment programme to be

applied. Next to the supply of dosing and control equipment and chemicals, the programme should include

regular monthly monitoring of the circulating and make up water quality.

5. If it is proposed to operate a treatment programme outside the BAC Water Quality Control Guidelines, the BAC

factory warranty may be invalidated if the water quality is persistently outside the Control Guidelines, unless

specific prior written BAC approval. (Some parameters may be exceeded under certain strict circumstances.)

It is strongly recommended to check the key parameters of the circulating water quality on a monthly base. See

table: "Circulated water quality guidelines". All test results need to be recorded.

Passivation

When new systems are first commissioned, special measures should be taken to ensure that galvanized steel

surfaces are properly passivated to provide maximum protection from corrosion.

Passivation

is the formation of a

protective, passive, oxide layer on galvanized steel surfaces.
To ensure that galvanized steel surfaces are passivated, the pH of circulating water should be kept between 7.0

and 8.2 and calcium hardness between 100 and 300 ppm (as CaCO

3

) for four to eight weeks after start-up, or until

new zinc surfaces turn dull grey in colour. If white deposits form on galvanized steel surfaces after the pH is

returned to normal service levels, it may be necessary to repeat the passivation process.

W W W . B A L T I M O R E A I R C O I L . E U

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Summary of Contents for HFL 36 Series

Page 1: ...HFL Hybrid Closed Circuit Cooling Tower OPERATING AND MAINTENANCE INSTRUCTIONS MHFLv14EN...

Page 2: ...ecognized Codes of Practice such as EUROVENT 9 5 6 ACOP HSC L8 Guide des bonnes pratiques Legionella et tours a ror frig rantes etc Water sampling test results and corrective actions should be recorde...

Page 3: ...epends on applied code of practice Notes 1 Water treatment and auxiliary equipment integrated in the cooling system may require additions to the table above Contact suppliers for recommended actions a...

Page 4: ...t 16 Passivation 16 Overflow connection 17 4 Cold Weather Operations 18 About cold weather operation 18 Protection against sump water freezing 18 Capacity control 18 Protection against coil freezing 1...

Page 5: ...1 Construction Details 1 Construction Details W W W B A L T I M O R E A I R C O I L E U 5 CONSTRUCTION DETAILS HFL 1...

Page 6: ...14 Fan motor 15 Fan motor adjustment screw 16 V belt drive system 17 Strainer 18 Access door rectangular 19 Access door circular 20 Make up 21 Electrical water level control 22 Water bleed line 23 Sp...

Page 7: ...lectrical motors are suitable for an ambient temperature range from 25 C to 40 C Design pressure max 10 bar Fluid inlet temperature max 82 C Fluid outlet temperature min 10 C Fluids circulated through...

Page 8: ...te lower than 15 of system volume per year If the annual make up of the closed system is greater than 15 yearly or if highly corrosive water such as water with very low hardness or alkalinity is used...

Page 9: ...ctivated during the dry wet and the adiabatic operating mode Therefore the cold water basin is filled with water at all time 2 Winter period during this period only the dry operating mode is applied a...

Page 10: ...th extra care to prevent accidents CAUTION Do not cover units with PVC eliminators with a plastic tarpaulin Temperature increase due to sun radiation could deform the eliminators AUTHORIZED PERSONNEL...

Page 11: ...ent of refrigerants if applicable oil and other parts must be done with respect to the environment whilst protecting workers from potential risks related to exposure to harmful substances National and...

Page 12: ...event of any such defect BAC will repair or provide a replacement For more details please refer to the Limitation of Warranties applicable to and in effect at the time of the sale purchase of these p...

Page 13: ...thereafter Moreover there must be an ongoing programme of monitoring in place to ensure the water treatment system is maintaining the water quality within the control guidelines Check and adjustments...

Page 14: ...owed provided the sum of chlorides sulfates parameters does not exceed 650 mg l for Baltibond SST304L Baltiplus protection pH 6 5 to 9 0 pH during initial passivation Below 8 2 Total hardness as CaCO3...

Page 15: ...ation of sulphates is allowed provided the sum of chlorides sulphates parameters does not exceed 650 mg l for SST304L and 1500 mg l for SST316L For Ozone water treatment application Stainless steel 31...

Page 16: ...which may cause corrosion Preferably the water treatment chemicals should be fed into the cooling system at the discharge of the recirculation pump The chemicals should not be fed in concentrated for...

Page 17: ...secondary approach is to conduct a chemical passivation using inorganic phosphate or film forming passivation agents Consult your water treatment specialist for specific recommendation Overflow connec...

Page 18: ...ular make up water lines should be heat traced and insulated Spray pumps also need to be heat traced and insulated from pump suction to the overflow level if they can be exposed to sub freezing ambien...

Page 19: ...p since activation of the pump can cause a water level drop that might trigger the alarm Normal make up will stabilize the water level after a short period of time In case the low level alarm signals...

Page 20: ...ommended as a normal method of freeze protection unless the coil s are constructed from stainless steel or are of the cleanable type For standard hot dip galvanized coils draining is ONLY acceptable a...

Page 21: ...rainers OPERATING LEVEL The electric water level control package maintains a constant water level in the cold water sump independent of cooling load changes and water supply pressure variations Ensure...

Page 22: ...n the belt before measuring 3 Check belt tension by verifying both following conditions The deflection amounts 10 mm m free belt length see figure below The deflection force required is between the mi...

Page 23: ...ocking nuts on the motor base adjusting screws There should be no chirp or squeal when the fan motor is started DRIVE ALIGNMENT Proper drive alignment ensures maximum belt life Alignment is checked fo...

Page 24: ...truction and both fans and pumps must rotate in the correct direction which is indicated by arrows on the equipment Check proper functioning as follows 1 Stop fan s and pump s 2 Turn the fan by hand t...

Page 25: ...or operational problems e g unwanted ice formation If this occurs a thorough inspection of the entire unit followed by immediate corrective action is needed If required consult your local BAC Baltica...

Page 26: ...urface of the fin but only in parallel to it Selecting a coil cleaner is important since the cleaner must neutralise and remove deposits on the surface of the coil BAC does not recommend the use of al...

Page 27: ...zle spray distribution type FAN SHAFT The exposed areas of the fan shaft are coated with a soft seal for added corrosion protection It is recommended that the coating be inspected for continuity quart...

Page 28: ...should be greased every 2000 operating hours or at least every six months The bearings should be lubricated with one of the following water resistant inhibited greases or an equivalent which are good...

Page 29: ...recommended for lubricating the fan shaft bearings Adjustable motor base 1 Motor base slides 2 Adjusting screw Cleaning procedures MECHANICAL CLEANING Keeping your evaporative cooling equipment and t...

Page 30: ...nt alterations have been made to the cooling system Disinfection must be carried out in accordance with a proper procedure and take into account the safety of the cleaning and disinfection staff Typic...

Page 31: ...al risk which may occur when non authorised parts are used Prolonged outdoor stay Should the unit s be stored outside prior to installation and or start up for approximately one month shelf life or lo...

Page 32: ...frig rantes Minist res de l Emploi et de la Solidarit Minist re de l Economie des Finances et de l Industrie Minist re de l Environnement Juin 2001 54p Voorkom Legionellose Minsterie van de Vlaamse Ge...

Page 33: ...W W W B A L T I M O R E A I R C O I L E U...

Page 34: ...W W W B A L T I M O R E A I R C O I L E U...

Page 35: ...W W W B A L T I M O R E A I R C O I L E U...

Page 36: ...AGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS EQUIPMENTS SERVICES www BaltimoreAircoil eu info BaltimoreAircoil eu Please refer to our website for local contact details Industriepark Zone A B 2220...

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