babcockdavis GRATEdesign Installation, Operation & Maintenance Manual Download Page 2

©2021 Babcock-Davis 

Rev June 2021

 

 

Installation & Ope Maintenance 

GRATEdesign, MATdesign, QuietFLEX 

Models: BFD74LBM, BFD38LBM, BFQ38LBM, BFR34LBM

 

2

 

 

Great Products. Better Partners. 

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also manufacture 
architectural access and safety-related building products for commercial structures. Babcock-Davis provides local connections through a broad 
distribution network to accelerate and simplify the building process for contractors and building owners, offering hassle-free services including 
access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-part specifications and AIA-accredited continuing education courses. 
 

Transpor Storage 

o

 

Inspect all shipments and materials for missing or damaged components and 
hardware. 

o

 

Material must be stored in a clean, dry location. 

Preparation 

 

Locate the packing slip(s) and/or shop drawings. 

 

Verify that all products listed on the packing slip are included in the package. 

 

Check the products for damage. If products are damaged, report a freight claim 
immediately and leave the products in their packaging. If you sign for products 
without reporting damage you waive your right to a freight claim and will be 
responsible for their replacement cost. 

 

Read the instructions thoroughly before beginning installation. 

Tool List 

 

Level 

 

Marking Pen 

 

Drill, and 1/4" Drill Bit 

 

Screwdriver, Phillips 

 

Wrench, Adjustable 

 

Silicone caulk, Caulk gun 

 

Utility Knife 

 

Pry Bar 

 

Clean-up tools 

 see section on 

Cleaning the Treads  

 

INSTALLATION 

INSTALL THE FRAME 

A flat recess and accurately installed frames are critical to the overall performance of the mat / grille. 
Utilize a self-leveling compound (provide by others) if necessary to ensure a level recess,  

1.

 

Determine the correct depth of the recess. The outside of the frame must be flush with 
the finished floor surface. Make the recess the appropriate depth and slightly longer 
and wider than the frames to allow room to maneuver. 

2.

 

Verify that the bottom of the recess is flat within 1/8

” 

over 10

. The recess must be flat 

to prevent damage to the mat / grille. Utilize a self-leveling compound (provide by 
others) if necessary to ensure a level floor surface. 

3.

 

Position the pre-cut and mitered frame members in the opening. 

4.

 

Mark the fastening point locations on the frames. The required locations are indicated 
on the shop drawings. Otherwise, evenly space the fastening points at a maximum 
distance of 24

 on all sides of the frame. Drill and countersink 1/4" diameter holes at 

the marked locations.  

Summary of Contents for GRATEdesign

Page 1: ...ethylene LDPE hinge The cushion retained in the captive aluminum tread port along with drainage holes allows debris and moisture to flow through the grate MATdesign Roll Up Mat is engineered with aluminum rails ball and socket aluminum hinges and drain holes to allow debris and moisture to flow through the mat QuietFLEX roll up mat is constructed of LDPE hinges to reduce traffic noise The lightwei...

Page 2: ...cts without reporting damage you waive your right to a freight claim and will be responsible for their replacement cost Read the instructions thoroughly before beginning installation Tool List Level Marking Pen Drill and 1 4 Drill Bit Screwdriver Phillips Wrench Adjustable Silicone caulk Caulk gun Utility Knife Pry Bar Clean up tools see section on Cleaning the Treads INSTALLATION INSTALL THE FRAM...

Page 3: ... the recess to protect the edges of the frame until it is time to install the grilles Wait to install the mats grilles until the building is ready for use INSTALL THE DRAIN PAN Optional 1 Use a caulk gun to apply adhesive to the recessed surface medium 2 Place pre cut drain pan sheets into recess Apply pressure to all areas of the pan to aid in bonding 3 Apply a silicone caulk bead to all drain pa...

Page 4: ...e is critical to the long term safety and performance of the mat grille Remove the mat grille and clean the recess periodically to prevent the surface from becoming uneven Debris build up within the recess could lead to deflection in the grille and may possibly cause tripping hazards Lifting hooks are not required to remove the grille mat If necessary use a screwdriver or pry bar to assist in remo...

Page 5: ...k use a spot remover o We recommend a dry system because it reduces solid build up won t leave floors wet and slippery and there is no risk in damaging the carpet from dye bleeding For most spills such as coffee tea pet stains etc a dry soil extractor works best o Wet cleaning methods including aerosols foams hot water extraction or shampoo will work but sometimes they leave sticky detergent resid...

Page 6: ... courses Serrated Aluminum Mats and Grilles Clean the treads with a vacuum or broom first and then mop the treads with standard floor cleaner Stainless Steel Grilles Surface wires can be cleaned with a non ferrous cleaner such as 3M s Scotch Brite Do not use steel wool or abrasive pads The steel in these products will embed in the wires and subsequently rust Vinyl Abrasive Tread Clean the vinyl ab...

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