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B-TEK Scales DD1010, Manual

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DD1010 Skynet Scale Setup 

& Troubleshooting 

      

 

BTEK

 

September 

2021 

 

 
 
 
 
 
 
 
 
 
 
 
 
This guide is intended to supplement and simplify other product technical manuals.  The focus is 
to instruct on setting up / troubleshooting the scale and communication ports on a DD1010 
Skynet indicator.  See Use, Maintenance, and Installation manual for overall product instruction, 
and the start manual for features accessed during startup of the indicator. 

Summary of Contents for DD1010

Page 1: ... simplify other product technical manuals The focus is to instruct on setting up troubleshooting the scale and communication ports on a DD1010 Skynet indicator See Use Maintenance and Installation manual for overall product instruction and the start manual for features accessed during startup of the indicator ...

Page 2: ...lacing Digital Load Cells 15 Startup Screen Touch within 5 seconds 16 Test Scale 19 Test Digital Cells 20 Touch Screen Calibration 22 Printer and Remote Display Wiring 23 Digital Scale Wiring 24 Digital Junction Board 24 Analog Scale serial connection 25 Serial Connections 25 COM2 serial link COM6 7 Skynet 25 COM3 serial link COM 4 Skynet 26 RS232 connections 26 RS422 connections 27 RS485 connecti...

Page 3: ...29 Configuring a printer 30 Configuring a Scoreboard 31 Setting IP Address and Time and Date 32 Network Scale from DDX0X0 33 Sharing Database 35 Primary DD 35 Setup Slave DD 36 Software Update 37 Spare Parts and Useful Items 38 ...

Page 4: ...cian or state auditor to check the event log and other diagnostic information from the front panel In the bottom right corner you will see the logo button which when held down will prompt you for a password to enter the configuration section of the software Passwords Hold the B TEK Button until it turns red passwords as follows Technical Menu 2835 Operator Menu Application Settings 2050 Password R...

Page 5: ... Select the Internal scale If the scale board already contain existing data everything will be automatically copied on the CORE processor If an invalid scale type error occurs refer to the Start menu manual to configure scale hardware Touch within 5 seconds screen during startup 5 Press on the Scale A or B to Configure 6 Parameters of the Internal Scale A or B 7 Save ...

Page 6: ...al modification and Calibration 2 When the scale background is grey the Instrument is not protected so it is possible to enter inside the Setup and make Metrological modifications and Calibration 3 Press Seal Management to view change or unseal the device 4 The seal management area is where the seal type can be changed and where the software seal password can be entered See software seal document ...

Page 7: ...ters Legal scale Law is set in the Seal Management section on page 50 2 Specific Analogue scale parameters and number of digital cells 3 Tare parameters 4 Zero parameters 5 Stability parameters 6 Secondary unit of measures 7 Fields management Allow to define a Single range or a Multirange Scale ...

Page 8: ...e is selection to perform a zero and span calibration 3 Synchronize Restore Parameters restores to the previous scale configuration from core board to scale card After board replacement update scale serial number first then restore parameters Update Scale Serial Number synchronize core processor to scale board See Digital Load cell replacement section if cells to scale and scale to cells is displa...

Page 9: ...d the shield symbol will disappear Press A to enter parameters 2 Press Calibration Procedures to enter inside the calibration menu 3 Chose the calibration type to perform For example Zero Full Scale will be a zero and span calibration The full scale weight value will be changed to your test load value 4 Check if the scale is empty and press Calibrate to calibrate the dead load 5 Press on the Weigh...

Page 10: ...calibration was saved Calibrating Digital Scale At the main screen press and hold the BTEK Logo Once Red enter 2835 and tap the Metro Button Tap on Scale A 1 Select the specific parameter 2 Set the number of load cells connected 4 in the example 3 Close and save the changes Now the terminal is programmed with all the metrological information and how many load cells are connected ...

Page 11: ...ion Type By side or by ID In the example we will use the calibration by side 8 Calibration of the dead load Check if the scale is empty and press calibrate coefficienti calcolati to calibrate the dead load 9 At the end of the Dead load calibration the DD ask to load the cell in position 1 When weight is centered over cell press Calibrate coefficienti calcolati ...

Page 12: ...e weight on the top of the load cell that will be addressed as 2 Then press calibrate coefficienti calcolati 13 10 The calibration of the 4 load cells is finished This procedure is also used by the terminal to address the single load cells The DD1010 ask to calculate the Coefficients of correction Press Calculate coefficients 14 The terminal shows the coefficient of correction and ask to save the ...

Page 13: ... by date and time The diagnostic log must be turned on in the meteorological settings to record and view the events Diagnostics Use this button to troubleshoot scale and load cell issues Additional details are on the next page Metrological Info View firmware revisions and seal status of the metrological equipment Event Logger Displays and prints the audit trail press metrological only for the loca...

Page 14: ...displayed Bil is the scale card and C is the individual cells that have errors 4 From the main folder page Press diagnostics the current weight or error is displayed with high resolution weight 5 Press Cells all load cell counts are displayed or if not communicating The detailed information from each cell can be viewed by pressing on the load cell numbers above the details ...

Page 15: ... 4 A box will appear and you will need to answer YES Important A box should now appear where you need to click on OK If this box does not appear you need to select the Scales to Cells icon again If you do not follow this step you will forfeit everything you have done so far and will have to redo it all again 5 Select X to close 6 Select SAVE 7 Cycle power on the DD It takes almost 30 seconds for t...

Page 16: ...ing hardware and digital load cells Normally setup and calibration is done from the application B TEK Button See the start manual for other features You will notice some of the screens say Flynet B TEK rebranded the Bilanciai version to DD1010 Skynet to addend the existing N TEP COC Enter password 607524 then press Login ...

Page 17: ...Page 17 Tap Utility then Test Hardware Select Test Scale ...

Page 18: ...ware Load scale cards firmware onto a USB storeage device then press update firmware Do not proceed unless you have the firmware loaded and ready Dip Switch Settings on the scale board Value Scale number Type 00 Scale 1 fixed value Hardware 01 Scale 2 fixed value Hardware 10 Scale 3 fixed value Hardware 11 Software value Program scale number with Change NBR Button ...

Page 19: ...s feature if you want to check the linearity of the converters without changing calibration 1 Press ZERO button when the simulator is in the 0 mV position 2 Rotate the dial to the 2 mV position and press the MAX CAPACITY button ...

Page 20: ...n also be changed in the calibration section of the application software The eccentric calibration is the better option when needing to adjust two or more sections When only one cell or section is needing adjusted change the coefficient up or down 001 for every 20 lbs of adjustment Example Section 2 is reading 40lbs heavy Currently cell 3 is 99865 and cell 4 is 1 00162 To bring down the entire sec...

Page 21: ...rn red as load cells are removed from the system and added press the reload cells button Reboot Cells The cells and scale card can be rebooted if communication has stopped with the system If the two RS485 loop leds on the termination board do not restart use the B TEK LOAD CELL CPD TEST REV 6 pdf troubleshooting procedure to find the failed component ...

Page 22: ...2 Touch Screen Calibration Select the sytem tab then display calibration Follow the instructions on the screen by holding your finger on the target until it moves When finished press the screen twice to exit ...

Page 23: ...Page 23 Printer and Remote Display Wiring Cable Item 835 300014 ...

Page 24: ...Page 24 Digital Scale Wiring Pins with the same signal can be connected in parallel Digital Junction Board ...

Page 25: ... connection 9 pin male connector PI N DESCRIPTION 1 SIG 2 SIG 3 EXC 4 EXC 5 SENSE 6 NC 7 NC 8 SENSE 9 NC Serial Connections COM2 serial link COM6 7 Skynet 9 pin female connector PIN DESCRIPTION 1 RX422 2 RX232 3 TX232 4 NC 5 GND ...

Page 26: ...TION 1 NC 2 RX 232 3 TX 232 4 NC 5 GND 6 NC 7 RTS 232 8 CTS 232 9 J2 OFF DISCONNECTED J2 1 2 ON 12V J2 2 3 ON 5V NC Stand by Do not connect RS232 connections CAUTION Maximum use conditions envisaged by standard RS232 Maximum transmission distance 15 m 50ft Maximum voltage at ends 12 Vdc ...

Page 27: ...vices Remember to connect the screen to the metal part of the shell of the 9 pin connector on one end RS485 connections If the COM2 serial port is configured with the RS485 standard you must Connect pins 9 and 6 DATA and pins 1 and 7 DATA together Make a bridge connection between pin 6 and pin 8 so as to connect the termination resistance This operation must be carried out on the rst and last devi...

Page 28: ...Page 28 INPUTS OUTPUTS ...

Page 29: ...l specifications Inputs maximum voltage 5 Vdc maximum current 5 mA The inputs can be controlled by clean contacts or by NPN transistors negative common connection Output connection CAUTION Electrical specifications Outputs switchable voltage 24 V ac dc switchable current 190 mA ac dc solid state contact OPTOMOS ...

Page 30: ...rinters Generic Is the type you will want to select if you are not using either of the above 3 Templates Allows you to add delete and modify print formats Select template then the paper with pencil to modify the format 4 Example of editing the ticket format use a usb keyboard or pop up screen keyboard 5 Configure Header Footer Button This will take you to the CONFIGURE HEADER page where you can cu...

Page 31: ...the Printer Button on page 8 of 11 7 Press Tools 8 Press Transmissions 9 Press Serial or Network 10 Press Add 11 Enter Transmission Name then confirm 12 Configure data cyclic is continuous and decimal separator should be point 13 Press COM Configuration to configure the baud data bits and parity 14 Press Save ...

Page 32: ...o page 10 of 11 1 Press network 2 Double click AX88772B1 3 Press specify an IP address 4 Use a USB Keyboard remote vnc connection or touchscreen keyboard to enter the address Press OK then the X on the top right of the screen 5 Press Date Time 6 Set the time zone first then apply 7 Set date and time then apply 8 Press OK ...

Page 33: ...eform the following steps on the slave unit s KEEP IN MIND THIS WILL ONLY WORK ON THE DD1010 DD1010 Skynet DD10150 and DD20250 1 At the main screen press and hold the BTEK Logo Once Red enter 2835 and tap the Metro Button 2 Tap Scale Configuration 3 Tap Add 4 Select Network Scale and Select Confirm ...

Page 34: ...ame A B C D or S a If you getting weight from multiple scales IE axle weigher then you will need to add multiple Network Scales 8 Leave the protocol defaulted to XML 9 Tap Save then Close 10 Then Save again and close 11 You can go back to the main weight screen You should now be receiving weight from the primary indicator ...

Page 35: ...atically set and address first obtain the address settings from the customer IT group or if you are using a crossover cable or your own network switch you can set one yourself i In this example we will use IP Address 192 168 1 10 for the primary indicator iP address c To Set the address on the primary indicator i Navigate to the Start Menu Settings Network and Dial Up Connections ii DB Click on th...

Page 36: ...2 Under the Database Page tap the Settings icon 3 Under the Database provider select Remote 4 Under Port Number enter 8095 unless you changed it in step 2 of the primary setup 5 Under Data Source enter the IP Address from the primary DD in this example it is 192 168 1 10 6 Under Database Name enter the information collected in the primary setup step 5 Default is STANDARD TRUCK sdf 7 Double check y...

Page 37: ...s select Yes or Ok if prompt 9 Click on framework exe in the list then right click 10 Click on Kill Process select Yes or Ok if prompt 11 Close Task Manager 12 Double Click on My Device 13 Double Click on Flash Disk 14 Delete the PUBLIC EXTERN folders and START EXE FILE if you have an updated START EXE Select YES when prompted 15 Close explorer view or press the folder with up arrow 16 Double Clic...

Page 38: ...Y UNIT 88 264VAC 12VDC IOUT 2 1A 25W INSULATED INPUT OUTPUT TERMINALS DD1010 SKYNET STAINLESS STEEL VERSION CABLE GLANDS 899 100193 404701 DIGITAL CONV BOARD FOR DIADE SERIES DIGITAL CELLS 899 100205 57130086 BOARD CORE COLIBRI T20 512MB 899 100208 47180129 MOTHER BOARD DIADE SERIES DIGITAL CELL INTERFACE CONNECTION 899 100192 46050253 SIGMA DELTA A D CONV UNIT COMPLETE WITH ZAMAK CASING FOR ANALO...

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