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B-TEK Scales Centurion-DT, Installation Manual

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B-TEK Scales Centurion-DT Installation Manual Download Page 1

PRESENTED BY

JPBOWLIN.COM

817.332.8116

J.P. Bowlin is a quality-driven Calibration Company

that has provided calibration, repair and sales

of all types of weighing and measurement products since 1931.

Summary of Contents for Centurion-DT

Page 1: ...PRESENTED BY JPBOWLIN COM 817 332 8116 J P Bowlin is a quality driven Calibration Company that has provided calibration repair and sales of all types of weighing and measurement products since 1931...

Page 2: ...2014 Centurion Installation Manual 06 2014 Centurion Truck Scale Includes Models Centurion DT Centurion DT CD Centurion AT Centurion AT CD Hybrid DT Hybrid AT Installation Manual...

Page 3: ...Conduit Installation Page 18 Center Deck Panel and Clip Installation Page 19 Lifting Modules into Place Page 20 Connecting Modules Page 23 Concrete Deck Scales Preparation Page 28 Adjusting the Check...

Page 4: ...program related items Check with the local Weights and Measurements authority prior to installation to verify that the foundation meets all requirements including those of the National Institute of St...

Page 5: ...rect sunlight or in areas subject to extreme temperature changes as this may affect the accuracy of the weighing You have a copy of the scale and foundation drawings specific to this installation on s...

Page 6: ...ucted of concrete or similar durable material to insure that this portion remains smooth and level and in the same plane as the platform However rating of sufficient strength to withstand all loads eq...

Page 7: ...underground lines pipes or hoses Have assurance that the soil at the site is capable of withstanding a minimum pressure of 3 000 psf or as specified on the B TEK Inc drawing print Make sure the site d...

Page 8: ...gth rebar into the foundation forms as per illustrations noted on the B TEK Scales drawings Rebar conforming to ASTM 615 Grade 60 is recommended Concrete of 4 000 psi compressive strength is required...

Page 9: ...ion or Hybrid truck scale package will include weighbridge modules weighbridge connection fasteners load cells and load cell base plates locating plates shims load cell cables bumper checking assembli...

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Page 12: ...foundation base plates will be a combination of basic plates and combination plates that have the checking assemblies included as shown below BASIC BASE PLATE COMBINATION BASE PLATE with SIDE CHECKIN...

Page 13: ...ation pin 1 bag of plate hardware Note that scale height dimension shown on the supplied drawings include the 1 8 ring plate and both 1 16 shim plates in the overall stack height Should additional hei...

Page 14: ...use on the top of the foundation base plates are included Shim plates are 1 8 in thickness and are meant to make up minor differences in height The acceptable height tolerance between all base plates...

Page 15: ...hex head bolts 2 M12 X 40mm and 1 M8 X 40mm lock nuts and flat washers Starting with the first 4 cell module locating plates place a dummy load cell assembly into the base ring of each locating plate...

Page 16: ...the foundation In addition if not pre assembled at the factory the conduit will have to be placed in the module prior to installation Concrete deck scales will have the outside module concrete sheeti...

Page 17: ...2 1 2 long bolts into the smaller holes to help in aligning the connection plates The hex nuts can be added and can be hand tightened at this point Insert the 7 8 9 X 3 connection bolt lock washer an...

Page 18: ...17 steel deck connection plates top view of concrete deck connection plates...

Page 19: ...kage and can be inserted thru the lifting lugs located on the inside of either of the module halves The conduit can be run thru the inside lugs of either module but is not needed on both sides Module...

Page 20: ...84 and cap screw HW B 1 2 13X1 5SHCS which are tightened against a panel tube inside the scale module The clip must be oriented as shown below during install It will rotate 90 clockwise when tightened...

Page 21: ...ace The first module to be placed onto the foundation is a 4 cell module which should be placed directly after the end wall The four dummy mount assemblies should already be in place on the base plate...

Page 22: ...lower the module so that the button on top of each dummy stand is inserted into the thru hole located in the module s load cell nest Hydraulic jacks can be also be used to help position the modules on...

Page 23: ...he end modules are shipped from the factory with the end bumpers and 3 8 thick backing plates installed If additional bumper thickness is needed additional 1 4 and 1 8 bumper shims are shipped loose a...

Page 24: ...cell connector brackets on the other The connection shelf end will mate with the existing 4 cell module previously installed The opposite end with load cell nests will rest on a pair of dummy load cel...

Page 25: ...OAD CELL NEST UPPER CONNECTION SHELF LOAD CELL NEST LOWER CONNECTION BRACKET CONNECTION BOLT Once the 2 cell module is resting on the dummy load cell stands and the 4 cell module you can insert the 7...

Page 26: ...n order for the cover plate to fit correctly Always verify the correct fitment of cover plates before permanently lagging the scale to foundation Side View of Steel Deck Module Connection Top View of...

Page 27: ...for however many modules are used in the complete scale Once all of the modules have been connected and bolted together verify all dimensions and clearances with the scale and foundation If needed ma...

Page 28: ...of individual Centurion modules 1 4 cell module starting at end wall location 2 2 cell modules rest on load cell nest of first module and two cells opposite end 3 Additional 2 cell modules installed i...

Page 29: ...e deck scale has approximately 6 of clearance from the bottom of the main structural beams to the top of the foundation floor Shoring blocking under the module is required prior to pouring the concret...

Page 30: ...of the weighbridge The wood timber and shims should be set at the proper elevation prior to setting the scale module on dummy load cell pins Insure that the wood timbers are snug against the bottom of...

Page 31: ...to prevent the module from falling The width of the scale module must have a positive crown in the center as well Stretch a string across the width of the module to the outside edge of the beams Agai...

Page 32: ...s not make the appropriate adjustments With the modules bolted together adjust the end bumper checking and the side checking stands The poly bumpers on the end wall and the bolt heads on the side chec...

Page 33: ...om of the beam This will stop the module from falling to the foundation in the case of a stand or load cell falling over Starting with a load cell dummy stand in the 4 cell module use a hydraulic jack...

Page 34: ...ottom cup Slide the foam ring over the top of the load cell bottom cup aligning with the anti rotation pin that is protruding Place the load cell onto the assembly taking care that the notch in the bo...

Page 35: ...n be adjusted in and out by turning the set screw With the level attached to the load cell verify that the load cell is aligned both horizontally and vertically by ensuring that the air bubble is visi...

Page 36: ...orrectly readjust all bumper checking assemblies to within 1 16 1 8 At this time drill and install all of the anchors for the base plates Anchors are sug gested to be 3 4 X 7 long wedge anchors A 3 4...

Page 37: ...the weighbridge Additionally connect a grounding cable from the M8 bolt nut on the locating plate to the same stand off on the weighbridge Adjacent weighbridges require an additional grounding wire f...

Page 38: ...37 STAND OFF Weighbridge Stand Off to Stand Off Grounding Wires Load Cell and Locating Plate Grounding Wires to Weighbridge Stand Offs...

Page 39: ...ar type of Centurion find the correct wiring diagram on the following pages Additionally a wiring diagram was included with your scale package along with the foundation drawing It is important that al...

Page 40: ...d Centurion scale package will include all load cell cables junction box es grounding cables ground rod and surge protection device It does not include homerun cable indicator or printer Be sure that...

Page 41: ...485 A 485 A SHIELD PINK RED BLACK GRAY 485 R VDC SHLD GND 485 R WHITE 485 A PINK RED SHIELD BLACK GRAY WHITE 485 R SHLD VDC GND 485 A 485 R CELL 6 485 A WHITE CELL 8 WHITE 485 A SHIELD SHIELD WHITE W...

Page 42: ...1 GROUND ROD 8 x 5 8 E 1 108 120 SCALE 12 CELLS 4 GROUND WIRE FROM BRIDGE TO BRIDGE 1 H 2 2 4 4 6 6 BRIDGE TO BRIDGE GROUNDING WIRE DETAIL NOTES 1 IF INDICATOR IS LONGER THAN 50 AWAY CUSTOMER TO SUPP...

Page 43: ...f accumulations underneath such as ice dirt mud and debris 2 Inspect the load cell cables for damage 3 The load cell bearing cups should be inspected cleaned and greased periodically 4 Inspect and adj...

Page 44: ...at washer Adjustment bolt in load cell nest HW W 7 8L 7 8 lock washer Adjustment bolt in load cell nest HW B 1 2 13X1 5 1 2 13 X 1 1 2 L hex bolt Cover plate bolt stainless steel HW W 1 2F 1 2 flat wa...

Page 45: ...up Load cell mount assembly 899 100042 100K Upper receiver cup Load cell mount assembly 899 100021 75K 100K foam debris ring Load cell mount assembly 899 100025 M6 X 30 anti rotation pin Load cell mou...

Page 46: ...45...

Page 47: ...46 Contact Information 1510 Metric Avenue SW Canton OH 44706 Tel 800 266 8900 or 330 471 8900 M F 7 00 AM 5 00 PM Fax 330 471 8909 E mail sales bscales com...

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