AZEK TimberTech Impression Rail Express 6 Installation Manual Download Page 6

Page 6

INSTALLING DRINK RAIL – LEVEL PANELS 

FOR IMPRESSION RAIL EXPRESS

®

3

IMPORTANT NOTES:

PRIOR TO INSTALLING DECK BOARDS:
It is very important to have the 

Bottom Rail Cover 

(inverted) even with the top of the posts to keep from 

seeing gaps under the Drink Rail.
The tops of all 

posts must be within ¼" of the tops of rail 

covers for proper fastening of deck boards.

IMPORTANT NOTES:

•  Pre-drilling with a 3/16" drill bit is always required when 

installing Cortex or applicable TOPLOC in TimberTech 

PRO and EDGE full profile/solid profile decking.

•  AZEK

®

 Cortex

®

 requires the included TORX

®

 ttap

®

 drive 

in order to set the screw to the correct depth for plugs.

•  The Cortex fastener must be driven perpendicular to 

the deck surface for proper fit and ideal finished look.

•  The cored hole must be free of debris or moisture. Use a 

smooth hammer head to set the Cortex plug.

For 

Over-the-Post Applications, cut wood inserts from 

4x4” wood boards to fit inside posts. Partially drive a wood 

screw into wood insert to hold it in place during post bracket 

attachment (remove afterwards). While holding wood insert, 

install screws (from Panel Attach Kit) through bracket and 

post into wood insert. 

(Dia. #3A)

For 

Over-the-Post Applications, fasten deck board to 

wood post inserts with (3) 2 1/2" length AZEK

®

 Cortex

®

 

or TOPLoc screws on either side of the butt joint. 

Fasten 

no closer than 3/4" from the outside edge  and ends of 

each plank 

(Dia. #3B, 3C)

. Make sure that boards are tight 

together at butt joints and no gap is left. 

For proper screw 

placement, measure 1 ¼" from center of board to ensure 

ensure full contact with wood post insert 

(Dia. #3C)

.

TIP: Pre-drilling significantly reduces spinouts in end grain. 

Pre-drill through deck plank only, not into structural post.  

It is also suggested to drill only half way through the plank. 

Pre-drilling requirements vary distinctly by collection. See the 

Deck Install Guide for details.

5.5" Wide Deck Rail

Screw Placement

¾"

minimum 

1¼"
1¼"

center

STEP 2

Slide in Wood Insert

(4x4 board, cut

to fit inside post)

STEP 1

Partially drive a 

wood screw into 

Wood Insert

STEP 3

Install (2) Screws 

included in Panel 

Attach Kit

STEP 4

Remove temporary 

wood screw.

Dia. #3B

Dia. #3A

Dia. #3C

FASTEN DECK BOARD TO POSTS

(OVER-THE-POST APPLICATIONS ONLY)

Summary of Contents for TimberTech Impression Rail Express 6

Page 1: ...TimberTech com INSTALLATION GUIDE INSTALLING DRINK RAIL ON LEVEL PANELS 4 INSTALLING DRINK RAIL ON STAIR PANELS 8 DRINK RAIL FOR IMPRESSION RAIL EXPRESS ...

Page 2: ...ype drill drivers can increase the risk of overdriving fasteners SAFETY Always wear goggles when handling cutting drilling and fastening materials Failure to install this product in accordance with applicable building codes and TimberTech s written Impression Rail Express Install Guide may lead to personal injury affect rail system performance and void the product warranty The buildup or generatio...

Page 3: ...st Panel Kit 1 Pre Assembled Panel 8 or 6 length Impression Rail Express Bottom Rail Cover 1 Bottom Rail Cover 8 or 6 length to be used as a top rail cover Impression Rail Express Drink Rail Kit for two 8 panels or three 6 panels 12 Drink Rail Clips 24 8x3 4 Self Drilling Screws 48 8x3 4 SS MOD Truss K Lath Screws phillips head Drink Rail 1 Drink Rail deck board not included must be purchased sepa...

Page 4: ...s typically should not be cut less than 35 25 For a 42 application posts typically should not be cut less than 41 25 For all rail installations posts must be plumb and aligned with one another For Over the Post applications it is also critical that Posts be of a consistent height e g the tops of all posts are level and on plane with each other TIP To ensure that the tops of all posts are level you...

Page 5: ... Rail deck board Over the Posts Application measure to posts on center boards up to 16 Bottom Rail Cover inverted purchased separately measure between posts Trim deck board corners for a clean finish Dia 1A Dia 1B INSTALLING DRINK RAIL LEVEL PANELS FOR IMPRESSION RAIL EXPRESS ATTACH DRINK RAIL CLIPS TO PANEL Attach drink rail clips every 18 max by running 2 8 TEK SS screws from drink rail hardware...

Page 6: ...e during post bracket attachment remove afterwards While holding wood insert install screws from Panel Attach Kit through bracket and post into wood insert Dia 3A For Over the Post Applications fasten deck board to wood post inserts with 3 2 1 2 length AZEK Cortex or TOPLoc screws on either side of the butt joint Fasten no closer than 3 4 from the outside edge and ends of each plank Dia 3B 3C Make...

Page 7: ...th the Drink Rail Clip Kits IMPORTANT NOTE Set the Drink Rail in place and use the Drink Clip holes to mark locations Then drill 1 8 diameter hole deep into the bottom of the deck board Care must be taken not to drill through the top of the deck plank 8x3 4 SS MOD Truss K Lath Screws phillips head Impression Rail Express Drink Rail Clip Assembly Drink Rail deck board Over the Posts Application Bot...

Page 8: ...it in the first opening and should be placed in the first full opening as close to the post as possible These instructions cover installation of the Drink Rail Deck board Top Rail on Impression Rail Express Stair Panels These instructions DO NOT cover the entire level rail assembly process Please follow through step 3 on pages 10 12 in TimberTech Impression Rail Express Install Guide to build stai...

Page 9: ...ews from drink rail hardware up through the clip into the rail Dia 2 6 panels require 4 clips attached within the first baluster on each end and then spread equally over the length of the panel 8 panels require 6 clips attached within the first baluster on each end and then spread equally over the length of the panel For Over the Post applications proceed to Step 3 For Between the Post application...

Page 10: ...inserts from 4x4 wood boards to fit inside posts Run one 2 3 screw into the wood insert to hold it in place during post bracket attachment remove afterwards While holding wood insert install screws from Panel Attach Kit through bracket and post into wood insert Dia 3A For LEVEL Over the Post Applications fasten deck board to wood post inserts with 3 2 SS Cortex or applicable TOPLOC screws not incl...

Page 11: ...ne involved in the project including but not limited to wearing the appropriate safety equipment Except as contained in the written limited warranty The AZEK Company does not provide any other warranty either express or implied and shall not be liable for any damages including consequential damages ATTACH POST CAPS BETWEEN THE POST APPLICATIONS 5 4 ATTACH DRINK RAIL CLIPS TO DECK BOARD Place the D...

Page 12: ...AZEK Building Products 1330 W Fulton Market Suite 350 Chicago IL 60607 2019 AZEK Building Products All Rights Reserved TimberTech com ...

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