Azbil PTG60 User Manual Download Page 44

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Maintenance and troubleshooting

Azbil Corporation

5-2

Model PTG60/70/71/72 - Smart Pressure Transmitter

Over-range alarm display

When the input pressure from the process meets the following conditions, the digital

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Example of over-range alarm display

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Summary of Contents for PTG60

Page 1: ...Smart Pressure Transmitter Model PTG60 70 71 72 User s Manual CM2 PTG100 2001 ...

Page 2: ...anties of mer FKDQWDELOLW DQG WQHVV IRU D SDUWLFXODU SXUSRVH DQG PDNHV QR H SUHVV ZDUUDQWLHV H FHSW DV PD EH VWDWHG LQ LWV ZULWWHQ DJUHHPHQW ZLWK DQG for its customer In no event is Azbil Corporation liable to anyone for any indirect spe FLDO RU FRQVHTXHQWLDO GDPDJHV 7KLV LQIRUPDWLRQ DQG VSHFL FDWLRQV LQ this document are subject to change without notice HART LV D UHJLVWHUHG WUDGHPDUN RI LHOG RPP ...

Page 3: ...VWDOOLQJ ÀDQJH PRXQW WUDQVPLWWHUV PRGHO 37 BB 2 10 Safety precautions 2 10 Installation precautions 2 10 Handling precautions 2 11 QVWDOOLQJ ÀDQJH PRXQW WUDQVPLWWHUV 2 12 Precautions 2 12 2 4 Installing ferrule mount sanitary type transmitters model PTG__S PTG__K PTG__T 2 13 Safety precautions 2 13 Installation precaution 2 13 Handling precautions 2 14 Mounting of sanitary type transmitters 2 15 M...

Page 4: ...LRQ 6 8 DPSLQJ 7LPH RQVWDQW RQ JXUDWLRQ 6 9 190 6DYH 6 10 6 3 Preparations and Starting Operation 6 11 RQ UPDWLRQ RI 2XWSXW 6LJQDOV RRS 7HVW 6 11 5DQJH RQ JXUDWLRQ HUR DQG 6SDQ GMXVWPHQWV DFFRUGLQJ WR QSXW Pressure 6 13 6 4 Maintenance 6 14 Calibration of Analog Outputs 6 14 Measurement Range Calibration according to Actual Pressure 6 16 DOLEUDWHG 9DOXH 5HVHW 6 17 Checking Self diagnostic Messages...

Page 5: ...SO LQJ 3UHVVXUH 8 2 Chapter 9 Calibration 9 1 Calibrating Analog Output Signal 9 1 9 2 Calibrating the set range by inputting the actual pressure 9 3 Overview 9 3 Calibration devices 9 3 Requirements for calibration 9 3 Assembling the calibration devices 9 4 9 3 Resetting Calibration 9 6 Chapter 10 Spare Parts ...

Page 6: ...Table of Contents ...

Page 7: ...hese safety instructions Note Good installation correct operation and post installation maintenance are essential to safe use of your Model PTG Pressure Transmitter The safety instructions are contained in this manual Fully understand these instructions before installing operating and maintaining your PTG Smart Pressure Transmitter Safety Standard 7KH VDIHW LQVWUXFWLRQV SUHVHQWHG LQ WKLV QVWUXFWLR...

Page 8: ... FRYHU DQG WKH WKUHDGV LQ WKH VFUHZV LQ WKH FDELQHW I WKH 37 6PDUW 3UHVVXUH 7UDQVPLWWHU LV DQ H SORVLRQ PRGHO 1 9 5 RSHQ WKH WHUPLQDO FRYHU ZKLOH WKH Transmitter is energized in operation Do not stand on the installed Transmitter or use it as a step to prevent accidents R QRW WRXFK WKH 7UDQVPLWWHU XQQHFHVVDULO ZKLOH LQ RSHUDWLRQ 6XUIDFH PD EH very hot or very cold depending on the process conditio...

Page 9: ...VHDOLQJ WWLQJ DSSURYHG IRU FODVV I locations Sealing compound must be approved and must not have a melting point of less than 7KH PLQLPXP WKLFNQHVV RI WKH VHDOLQJ FRPSRXQG VKRXOG QRW EH OHVV WKDQ WKH WUDGH VL H RI WKH FRQGXLW DQG LQ QR FDVH OHVV WKDQ LQFK PP 6SOLFHV DQG WDSV FDQQRW EH PDGH LQ WKH WWLQJV 2 Class I Division 2 locations Wiring methods Threaded rigid metal conduit threaded steel inter...

Page 10: ...conduit intermediate metal conduit electrical metallic tubing dust WLJKW ZLUHZD V RU 7 SH 0 RU 0 FDEOH ZLWK DSSURYHG WHUPLQDWLRQ WWLQJV or Type PLTC in cable trays or Type ITC in cable trays or Type MC or TC cable installed in ladder ventilated trough or ventilated channel cable trays in a single layer with a space not less than the larger cable diameter between the two adjacent cables can be empl...

Page 11: ...FLDO FRQGLWLRQ IRU VDIH XVH 7KH FRYHU VKDOO KDYH DW OHDVW HQJDJHG WKUHDGV QVWUXFWLRQV IRU VDIH XVH 7R PDLQWDLQ WKH GHJUHH RI SURWHFWLRQ RI DW OHDVW 3 LQ DFFRUGDQFH ZLWK VXLWDEOH FDEOH JODQGV FRQGXLW VHDOLQJ GHYLFHV RU EODQNLQJ elements must be used and correctly installed 2 CONDITIONS FOR SAFE USE 7KH H WHUQDO HDUWKLQJ WHUPLQDO VKRXOG EH FRQQHFWHG WR WKH JURXQG UHOLDEO DW VLWH 7KH UHODWLRQ EHWZHHQ...

Page 12: ...DQG WKH IROORZLQJ VWDQGDUGV SORVLYH DWPRVSKHUHV ʊ 3DUW TXLSPHQW UHSDLU RYHUKDXO DQG reclamation 7 SORVLYH DWPRVSKHUHV 3DUW OHFWULFDO LQVWDOODWLRQV GHVLJQ selection and erection 7 SORVLYH DWPRVSKHUHV ʊ 3DUW OHFWULFDO LQVWDOODWLRQV inspection and maintenance RGH IRU FRQVWUXFWLRQ DQG DFFHSWDQFH RI HOHFWULF HTXLSPHQW RQ UH DQG H SORVLRQ KD DUG HOHFWULFDO HTXLSPHQW LQVWDOODWLRQ HQJLQHHULQJ 6DIHW UHJXOD...

Page 13: ...QV DUH SULQWHG WR WKH QDPHSODWH RI WKH 37 XQLW 5HIHU WR WKH VXSSOHPHQW DQG PDNH VXUH WKDW WKH XQLW RX KDYH UHFHLYHG PDWFKHV WR WKH PRGHO WKDW RX VSHFL HG DW WKH WLPH RI RUGHULQJ 7KHQ YHULI WKH IROORZLQJV 7DJ QXPEHU 7 12 Type 3URP QXPEHU 3520 1R 3 Transportation H UHFRPPHQG WR WUDQVSRUW WKH WUDQVPLWWHU WR WKH LQVWDOODWLRQ VLWH LQ WKH SDFNDJHG state in order to prevent damages from occurring during ...

Page 14: ...UHH H SUHYHQW IUHH LQJ E PHDQV RI KHDW LQVXODWLRQ Environment 3ROOXWLRQ GHJUHH Avoid corrosive environment as much as possible QVWDOO LQ H SORVLRQ SURRI DQG LQWULQVLFDOO VDIH FRQGLWLRQV 6KRFN DQG YLEUDWLRQ QVWDOO WKH WUDQVPLWWHU ZKHUH VKRFNV DQG YLEUDWLRQV ZLOO EH DV VPDOO DV SRVVLEOH Industrial Electromagnetic Environment 7KH WUDQVPLWWHU LQWHQGV WR EH XVHG LQ DQ HQYLURQPHQW H LVWLQJ DW ORFDWLRQV ...

Page 15: ...QV WR LVSRVDO RI OHFWULFDO DQG OHFWURQLF TXLSPHQW Disposal of Electrical and Electronic Equipment for Environmental Protection This is an industrial product subject to the WEEE Directive Do not dispose of electrical and electronic equipment in the same way as household waste Old products contain valuable raw materials and must be returned to an authorized collection point for correct disposal or r...

Page 16: ...Preface Azbil Corporation x Model PTG60 70 71 72 Smart Pressure Transmitter ...

Page 17: ...er Allen key Packing Washer Locking nut Cable clamp Packing gland Screw M4 x 12 Process connection port welded Chamfers to tightening with a wrench Digital indicator option Packing sets for wiring used in case of explosion proof models Figure 1 1 General view front view Allen key Screw lock for cover detent O ring Zero adjustment terminal pin Terminal Hole for mounting bracket Blind conduit plug G...

Page 18: ...Corporation 1 2 Model PTG60 70 71 72 Smart Pressure Transmitter 7KH YDULRXV W SHV RI PRXQWLQJ DUH JLYHQ LQ LJXUH DQG Flange Figure 1 3 Flange mount type model PTG__F Ferrule Figure 1 4 Ferrule mount for sanitary type model PTG__S ...

Page 19: ...Azbil Corporation Descriptions of Parts Model PTG60 70 71 72 Smart Pressure Transmitter 1 3 U bolt for mounting 2 inch pipe Mounting bracket Figure 1 5 Mounting bracket optional for screw mount type ...

Page 20: ...Descriptions of Parts Azbil Corporation 1 4 Model PTG60 70 71 72 Smart Pressure Transmitter ...

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Page 22: ... SURGXFW VSHFL FDWLRQV L H UDWHG SUHVVXUH FRQQHFWLRQ VWDQGDUG UDWHG WHPSHUDWXUH UDWHG YLEUDWLRQ DQG UDWHG KXPLGLW 8VLQJ WKLV SURGXFW XQGHU LQFRUUHFW RSHUDWLQJ FRQGLWLRQV PD FDXVH GDPDJH WR WKH SURGXFW DQG OHDNDJH WKDW could lead to a a major accident LULQJ ZRUN LQ KD DUGRXV DUHD VKRXOG EH SHUIRUPHG FDUHIXOO E IROORZLQJ WKH ZRUN PHWKRGV VSHFL HG LQ WKH H SORVLRQ SURWHFWLRQ JXLGHOLQHV Connect the Tr...

Page 23: ...ith its front side facing down Doing so invites water dirt and other sediment to deposit at the wetted part causing an inaccurate measurement I WKH SURFHVV WHPSHUDWXUH H FHHGV WDNH VRPH PHDVXUHV VXFK DV installing a siphon to defuse the high temperature at the wetted part so it does not H FHHG Install the Transmitter in a location where the liquid process does not freeze 2WKHUZLVH WDNH VRPH PHDVXU...

Page 24: ...essure Transmitter Vertical connection Screwing on the transmitter with the connecting pipe filled with liquid will damage the transmitter Be sure to establish a vapor phase portion 300 mm or longer portion where air is contained Figure 2 3 Installation precaution 2 ...

Page 25: ...ransmitter directly onto the process line full consideration must be given as to its weight the temperature at the wetted part and to vibration The method of connecting the Transmitter to the process line must be appropriate for each given process LJXUH VKRZV DQ H DPSOH RI WKH GLUHFW PRXQW PHWKRG Gas Liquid 1 10 Figure 2 4 An example of the direct mount method ...

Page 26: ...EUDFNHW Handling precautions KHQ PRXQWLQJ WKLV GHYLFH RQ D LQFK SLSH RU D SDQHO XVLQJ WKH PRXQWLQJ EUDFNHW FDUHIXOO FRQVLGHU WKH GHYLFH V PDVV WKH WHPSHUDWXUH RI WKH ZHWWHG SDUW and vibration 8VH WKH DSSURSULDWH PHWKRG RI FRQQHFWLQJ LPSXOVH SLSHV LQ DFFRUGDQFH ZLWK WKH process The pressure outlet should be in a place that is free from unnecessary dynamic pressure Also install this device so that t...

Page 27: ...B Wet gas Dry gas PTG PTG PTG PTG PTG PTG Note A The PTG is installed below the pressure outlet B The PTG is installed above the pressure outlet Main valve Gauge valve Air release valve Drain valve Black part of The desirable direction of the pressure outlet Condenser Condenser Siphon Thermal insulation work Figure 2 5 Pressure output direction and method of connecting impulse pipes ...

Page 28: ...tion 2 8 Model PTG60 70 71 72 Smart Pressure Transmitter QVWDOOLQJ WKH WUDQVPLWWHU RQ D LQFK SLSH Installing the transmitter on a panel Figure 2 6 Installing the transmitter with the mounting brackets on a panel and 2 inch pipe ...

Page 29: ...Azbil Corporation Installation Model PTG60 70 71 72 Smart Pressure Transmitter 2 9 Figure 2 7 Dimensions of mounting bracket ...

Page 30: ...WLQJ SLSH I WKH JDVNHW VWLFNV RXW OLTXLG OHDNDJH RU RXWSXW HUURU PD UHVXOW R QRW XVH WKH 7UDQVPLWWHU XQGHU DQ RWKHU RSHUDWLQJ FRQGLWLRQV WKDQ VSHFL HG LQ WKH SURGXFW VSHFL FDWLRQV L H UDWHG SUHVVXUH FRQQHFWLRQ VWDQGDUG UDWHG WHPSHUDWXUH UDWHG YLEUDWLRQ DQG UDWHG KXPLGLW 8VLQJ WKLV SURGXFW XQGHU LQFRUUHFW RSHUDWLQJ FRQGLWLRQV PD FDXVH GDPDJH WR WKH SURGXFW DQG OHDNDJH WKDW could lead to a major acc...

Page 31: ...ter collects in the conduit piping Weld or bind with a sealing tape securely to the piping joint to prevent a process OHDNDJH IURP RFFXUULQJ Avoid installing the Transmitter with its front side facing down Doing so invites water dirt and other sediment to deposit at the wetted part causing an inaccurate measurement I WKH SURFHVV WHPSHUDWXUH H FHHGV WDNH VRPH PHDVXUHV VXFK DV installing a siphon to...

Page 32: ... WKH 7UDQVPLWWHU FRQVLGHULQJ LWV ZHLJKW WKH WHPSHUDWXUH DW LWV ZHWWHG SDUW and possible vibration Connect the conduit to satisfy the given process requirements LJXUH EHORZ VKRZV DQ H DPSOH RI ÀDQJH PRXQW W SH 7UDQVPLWWHU Flange mount type transmitter PTG__F Flange Gasket Flange Figure 2 8 3DUWV VFKHPDWLF RI ÀDQJH PRXQW W SH WUDQVPLWWHU ...

Page 33: ...HUDWLQJ FRQGLWLRQV WKDQ VSHFL HG LQ WKH SURGXFW VSHFL FDWLRQV L H UDWHG SUHVVXUH FRQQHFWLRQ VWDQGDUG UDWHG WHPSHUDWXUH UDWHG YLEUDWLRQ DQG UDWHG KXPLGLW 8VLQJ WKLV SURGXFW XQGHU LQFRUUHFW RSHUDWLQJ FRQGLWLRQV PD FDXVH GDPDJH WR WKH SURGXFW DQG OHDNDJH WKDW could lead to a major accident LULQJ ZRUN LQ KD DUGRXV DUHD VKRXOG EH SHUIRUPHG FDUHIXOO E IROORZLQJ WKH ZRUN PHWKRGV VSHFL HG LQ WKH H SORVLRQ...

Page 34: ...UDQVPLWWHU LQ D ORFDWLRQ ZKHUH WKHUH LV QR H FHVVLYH LPSDFW YLEUDWLRQ RU SUHVVXUH VXFK DV ZDWHU KDPPHULQJ The use of standard models in the following installation locations may cause GHYLFH IDLOXUH Q WKHVH ORFDWLRQV SOHDVH XVH WKH 37 B B ZLWK WKH RSWLRQDO IHDWXUH of resistance to dynamic pressure or resistance to pulsation Recommended locations for dynamic pressure resistant model KHUH G QDPLF SUH...

Page 35: ...d any possible vibration 8VH WKH DSSURSULDWH PHWKRG RI FRQQHFWLQJ LPSXOVH SLSHV LQ DFFRUGDQFH ZLWK WKH process The pressure outlet should be in a place that is free from unnecessary dynamic pressure Example of mounting LJXUH EHORZ VKRZV DQ H DPSOH RI PRXQWLQJ D VDQLWDU W SH WUDQVPLWWHU Sanitary type transmitter PTG__S Ferrule flange Ferrule flange Clamp not included Gasket not included Pipe Figure...

Page 36: ...Azbil Corporation 2 16 Model PTG60 70 71 72 Smart Pressure Transmitter ...

Page 37: ... is located URXQGLQJ ZLUH 7KH WUDQVPLWWHU KDV WZR JURXQGLQJ WHUPLQDOV RQH DW WKH WHUPLQDO DQG WKH RWKHU on the outside face Either terminal can be used The grounding terminal must be FRQQHFWHG WR D FODVV JURXQG JURXQGLQJ UHVLVWDQFH RU OHVV RU EHWWHU For TIIS Explosion proof wiring PRGHO 37 FRQIRUPLQJ WR WKH 7 6 H SORVLRQ SURRI UHJXODWLRQV LV RSWLRQDOO DYDLODEOH DQG KDV D FHUWL HG H SORVLRQ SURRI V...

Page 38: ... 4 20mA DC For FM and NEPSI Explosion proof wiring PRGHO 37 7UDQVPLWWHUV DUH FRQIRUPLQJ WR DFWRU 0XUXDO 0 RU 1 36 H SORVLRQ SURRI UHJXODWLRQV DQG DUH RSWLRQDOO DYDLODEOH WIRING PRECAUTIONS 7KH FRQQHFWLRQ RI HDUWKLQJ RU ERQGLQJ FRQGXFWRU WR WKH H WHUQDO JURXQGLQJ WHUPLQDO must comply with the method shown below Plain Washer Plain Washer Cable Lug WARNING H VXUH WR WXUQ R WKH SRZHU VZLWFK EHIRUH SHU...

Page 39: ...Receiving instrument power supply A Connection to a receiving instrument with a built in power supply SUPPLY CHK ZERO 250 Ω Power supply Receiving instrument RQQHFWLRQ WR D UHFHLYLQJ LQVWUXPHQW WKDW XVHV DQ H WHUQDO SRZHU VXSSO A load resistance greater than 250 is required for communicator Figure 3 1 Wiring diagram ...

Page 40: ...UPLQDOV RI WKH Transmitter which includes the resistance in the cables forming the loop the internal resistance in instruments connected between the Transmitter and the power supply etc 7KH DEVFLVVD D LV VKRZQ LQ WKH JXUH LV WKH YROWDJH RI WKH 7UDQVPLWWHU V SRZHU VXSSO DQG WKH RUGLQDWH D LV LV WKH H WHUQDO ORDG UHVLVWDQFH 11 5 16 9 30 0 Operating range A load resistance of 250 is required for comm...

Page 41: ...Q RUGHU WR VHW WKLV RXWSXW WR N3D UHOHDVH DQ JDV RU OLTXLG IURP WKH ZHWWHG SDUW DQG OHDYH LW RSHQ WR atmospheric pressure This product has two zero adjustment terminal pins 8VLQJ D ÀDW KHDG VFUHZGULYHU DOORZ WKH WZR WHUPLQDO SLQV WR FRQWDFW HDFK RWKHU VLPXOWDQHRXVO IRU DERXW RQH VHFRQG RU SURGXFWV HTXLSSHG ZLWK D EXLOW LQ GLJLWDO LQGLFDWRU ZKHQ WZR WHUPLQDO SLQV FRQWDFW HDFK RWKHU WKH ZRUG 52 ZLOO...

Page 42: ...Calibration Azbil Corporation 4 2 Model PTG 60 70 71 72 Smart Pressure Transmitter ...

Page 43: ...U PD LQGXFH DQ H SORVLRQ 7KLV SURGXFW LV PDQXIDFWXUHG DQG VKLSSHG XQGHU ELO RUSRUDWLRQ V ULJRURXV quality control system Do not modify the product Doing so will cause critical damage to the product Maintenance KHFN WKH IROORZLQJ RQ SHULRGLF EDVLV Has the housing cover or grounding cable been damaged Are the grounding cable cover or housing detent screws loose Are the terminal screws loose V WKHUH ...

Page 44: ...isplay When the input pressure from the process meets the following conditions the digital LQGLFDWRU GLVSOD RSWLRQ ÀDVKHV D ZDUQLQJ 2YHU UDQJH XSSHU OLPLW 6SDQ î VSHFL HG UDQJH ORZHU OLPLW LQSXW SUHVVXUH 2YHU UDQJH ORZHU OLPLW 6SDQ î í VSHFL HG UDQJH ORZHU OLPLW LQSXW SUHVVXUH Example of over range alarm display blinking ...

Page 45: ...GHYLFHV DQG LQIRUPDWLRQ RQ KRZ WR LQVWDOO LHOG RPPXQLFDWLRQ 6RIWZDUH 0RGHO 6 SOHDVH UHIHU WR WKH PDLQ LHOG RPPXQLFDWLRQ 6RIWZDUH 0RGHO 6 2SHUDWLRQ 0DQXDO Before reading this manual make sure to read the main Field Communication Software Model CFS100 Operation Manual thoroughly Important Notes When changing connected devices LHOG RPPXQLFDWLRQ 6RIWZDUH 0RGHO 6 FRQWLQXHV FRPPXQLFDWLQJ with the device...

Page 46: ...W SDQH RI WKH LHOG RPPXQLFDWLRQ 6RIWZDUH 0RGHO 6 DSSOLFDWLRQ ZLQGRZ GLVSOD V D PHQX 6HOHFWLQJ SDQG RQ WKH PHQX GLVSOD V WKH H SDQGHG PHQX WUHH 3DUDPHWHUV GLVSOD HG LQ JUD 3UHVVXUH DQG QDORJ 2XWSXW LQ WKH IROORZLQJ ZLQGRZ LQ WKH SDUDPHWHU GLVSOD LQ WKH ULJKW SDQH DUH SDUDPHWHUV WKDW FDQQRW EH FKDQJHG 7KRVH GLVSOD HG LQ EODFN 39 59 DQG 39 859 LQ WKH ZLQGRZ EHORZ are parameters that can be changed ...

Page 47: ...sure Unit l Range Values l Transfer Function l PV Damp l Device Information l Manufacturer l Model l Measurement Type l Device ID 2 l Tag l Date 2 l Descriptor 2 l Message 4 l Sensor Serial Number 2 l PROM ID l FinalAssemblyNumber 2 l Software Version 1 l Revision Numbers 2 l Universal Rev 2 l Field Device Rev 2 l Software Rev 2 l Meter Type l Display Type l EU LO l EU HI l Meter Type l Display Ty...

Page 48: ...l Number 2 l PROM ID l Device ID 2 l Tag l Message 4 l Software Version 1 l Universal Rev 2 l Field Device Rev 2 l Software Rev 2 l Poll Address 2 l Num Req Preams 2 l DE FS Mode 5 7 l DE Format 5 7 l DE PV type 5 7 1 Not displayed if HART communications is selected 2 Not displayed if SFN or DE communication is selected 3 Invalid menu in Field Communication Software Model CFS100 4 Not displayed if...

Page 49: ...ction explains how to input or change the tag No In the menu tree in the left pane select DEVICE SETUP o DETAILED SETUP o Device Information o Tag RXEOH FOLFNLQJ 7DJ GLVSOD V WKH VHWWLQJV VFUHHQ 2Q WKLV VFUHHQ VHW WKH 7DJ DQG FOLFN WKH 6HW EXWWRQ 7KH WDJ LV KLJKOLJKWHG LQ HOORZ OLFN WKH 6HQG EXWWRQ WR send the new Tag to the pressure transmitter Send ...

Page 50: ...ay format Mode Description E UNIT Linear Indicates that both the output and the displayed values are linear and equal to scale readings Linear Indicates that both the output and the displayed values are linear and in percent figures EULO EUHI upper and lower limits for engineering units 7KLV LV HQDEOHG ZKHQ 0RGH LV VHW WR 8QLW 8 2 DQG 8 YDOXHV DUH WKH XSSHU DQG ORZHU OLPLWV IRU HQJLQHHULQJ XQLWV V...

Page 51: ...VVXUH FDQ EH FKDQJHG WKH FKDQJHG VHWWLQJV DUH QRW VDYHG E WKH SUHVVXUH WUDQVPLWWHU W WKH QH W reconnection measurements are displayed in the default units for pressure that LV N3D RU 03D QRW LQ WKH FKDQJHG XQLWV Select DEVICE SETUP o BASIC SETUP o Pressure Unit 8QLWV IRU SUHVVXUH FDQ EH VHOHFWHG IURP WKH IROORZLQJ 1RWH I WKH 37 6 1 LV XVHG LQ DSDQ WKH VHOHFWHG XQLWV VKRXOG EH SDUW RI WKH VWDQGDUG ...

Page 52: ...9DOXH DW ZKLFK P LV RXWSXW 859 9DOXH DW ZKLFK P LV RXWSXW RXEOH FOLFNLQJ 59 RU 859 GLVSOD V WKH VHWWLQJV VFUHHQ IWHU FRQ JXULQJ WKH PHDVXUHPHQW UDQJH FORVH WKH HGLW VFUHHQ DQG FOLFN WKH 6HQG EXWWRQ WR VHQG WKH PHDVXUHPHQW UDQJH YDOXH WR WKH SUHVVXUH WUDQVPLWWHU 9DOXHV FDQ EH LQSXW WR WZR decimal places 1RWH Q 6 DQG RPP3DG ZKHQ WKH 59 LV FKDQJHG WKH 859 DOVR FKDQJHV E WKH VDPH DPRXQW LQ RUGHU WR NH...

Page 53: ... damping time constant Select DEVICE SETUP DETAILED SETUP Signal Condition PV Damp I 6 1 FRPPXQLFDWLRQ LV XVHG VHW D YDOXH LQ WKH UDQJH RI WR VHFRQGV The following values can be input If a value other than the following is input the closest value is automatically selected Unit sec 0 0 0 16 0 32 0 48 1 00 2 00 4 00 8 00 16 0 32 0 I 57 FRPPXQLFDWLRQ LV XVHG VHW D YDOXH LQ WKH UDQJH RI WR VHFRQGV ...

Page 54: ... transmitter If the pressure transmitter power is WXUQHG R LQ OHVV WKDQ VHFRQGV FRQ JXUDWLRQ GDWD WKDW KDV EHHQ VHQW ZLOO EH ORVW DQG WKH H LVWLQJ VDYHG GDWD ZLOO UHPDLQ LQ WKH SUHVVXUH WUDQVPLWWHU 7R DYRLG WKLV 190 6DYH FDQ EH XVHG 6HOHFW WKH 2QOLQH PHQX DW WKH WRS RI WKH PHQX WUHH DQG H HFXWH 5 7 190 7KLV DOORZV FRQ JXUDWLRQ GDWD WKDW KDV EHHQ VHQW WR EH VDYHG LQ QRQYRODWLOH PHPRU VR WKDW WKH SU...

Page 55: ...he pressure transmitter in constant current mode you can keep current outputs constant in the range of 4 20 mA This section explains how to configure the constant current mode and how to return to normal output mode Select DEVICE SETUP o DETAILED SETUP o Output Condition o Analog Output oLoop Test Caution If this operation is performed while the pressure transmitter process is under automatic cont...

Page 56: ...FW P DQG FOLFN 2 2XWSXW VLJQDOV ZLOO EH HG DW P 6HOHFW P DQG FOLFN 2 2XWSXW VLJQDOV ZLOO EH HG DW P 6HOHFW P DQG FOLFN 2 2XWSXW VLJQDOV ZLOO EH HG DW P 7R LQSXW D GL HUHQW YDOXH VHOHFW 2WKHU DQG OLFN 2 I RX VHOHFW QG DQG FOLFN 2 D PHVVDJH LV GLVSOD HG QRWLI LQJ RX WKDW normal output mode will resume HART communication 6HOHFW P DQG FOLFN 2 2XWSXW VLJQDOV ZLOO EH HG DW P 6HOHFW P DQG FOLFN 2 2XWSXW ...

Page 57: ...rous Before performing this operation make sure that you switch the process control loop to manual control The following describes how the range can be changed according to input pressure Select DEVICE SETUP o DIAG SERVICE o Calibration o Rerange o Apply Values RXEOH FOLFN SSO 9DOXHV DQG D ZDUQLQJ LV GLVSOD HG UVW DQG WKHQ WKH following screen 6HOHFW P DQG FOLFN 2 The range is reconfigured so that...

Page 58: ...FN WKH SUHVVXUH transmitter s self diagnostic messages Calibration of Analog Outputs By connecting to an ammeter and comparing measured values you can calibrate the 0 and 100 analog outputs Select DEVICE SETUP oDETAILED SETUP o Output Condition o Analog Output o D A Trim CAUTION If this operation is performed while the pressure transmitter process is under automatic control outputs may fluctuate m...

Page 59: ...ld dev output 4 000mA equal to reference meter is the pressure transmitter output equal to the reading on the connected ammeter If the pressure transmitter output is not equal to the reading of the ammeter select No and click OK This allows the adjustment process to continue 3 Next do the 20 mA calibration The following messages are displayed in the order given Setting fld dev output to 20mA about...

Page 60: ...ansmitter operation dangerous Before performing this operation make sure that you switch the process control loop to manual control Select DEVICE SETUPo DIAG SERVICE o Calibration o Correct Input 7R FDOLEUDWH WKH 59 YDOXH GRXEOH FOLFN RUUHFW QSXW 59 7R FDOLEUDWH WKH 859 YDOXH GRXEOH FOLFN RUUHFW QSXW 859 A warning that the loop should be switched from automatic control to manual PRGH LV GLVSOD HG ...

Page 61: ...y fluctuate making pressure transmitter operation dangerous Before performing this operation make sure that you switch the process control loop to manual control RXEOH FOLFN 5HVHW RUUHFWV 7KH 51 RRS VKRXOG EH UHPRYHG IURP DXWRPDWLF FRQWURO PHVVDJH LV GLVSOD HG ZDUQLQJ WKDW WKH ORRS VKRXOG EH switched from automatic control to manual mode After switching to manual PRGH FOLFN 2 7KH ERXW WR 5HVHW FRU...

Page 62: ...ng Self diagnostic Messages RX FDQ FKHFN VHOI GLDJQRVWLF PHVVDJHV E FOLFNLQJ WKH 6WDWXV LFRQ LQ WKH EHORZ RU HYLFH VWDWXV LQ WKH LVSOD PHQX RU H DPSOH WKH EXWWRQ WR WKH OHIW RI 255 76 5 6 7 WXUQV UHG DIWHU WKH calibrated values are reset RU GHWDLOV RQ VHOI GLDJQRVWLF PHVVDJHV VHH WKH XVHU V PDQXDO IRU WKH SUHVVXUH transmitter A ...

Page 63: ...mmunicator RX FRQQHFW WKH FRPPXQLFDWRU GLUHFWO WR VLJQDO WHUPLQDOV RQ WKH WUDQVPLWWHU V WHUPLQDO EORFN RU DW DQ ORFDWLRQ LQ WKH WR P ORRS 3RODULW RI WKH FRPPXQLFDWRU FRQQHFWLRQ GRHV QRW PDWWHU SUPPLY CHK ZERO 250 W Receiving instrument 7 A B C 8 H A R T C o m m u n ic a to r 9 G H I 4 J K L 5 M N O 6 P Q R 1 S T U 2 V W X 3 Y Z 0 _ D E F O I HA R T FIELD COMM UNICAT IONS PROTO COL F4 F3 F1 F2 Powe...

Page 64: ...ersal Rev 19 Field Device Rev 20 Software Rev 21 Poll Address 22 Num Req Preams 1 4mA 2 20mA 3 Other 4 End 1 Rerange 2 D A Trim 3 Correct Input 4 Set Output 1 PV LRV 2 PV URV 3 PV LRL 4 PV URL 1 Pressure 2 Pressure Unit 3 PV Range Limit 4 Sensor Temp 5 Temp Unit 1 PV Damp 2 PV URV 3 PV LRV 4 PV Range 1 Analog Output 2 HART Output 3 Service Setup 1 Manufacturer 2 Model 3 Measurement Type 4 Device I...

Page 65: ...t 7KLV VKRZV KRZ WR FRQ JXUH GLVSOD IRUPDW DQG RU LWV UDQJHV HYLFH VHWXS HWDLOHG VHWXS HYLFH LQIRUPDWLRQ 0HWHU W SH PTG TAG001 Meter Type 1 Display type 2 EULO 3 EUHI HELP SAVE HOME EXIT Display Type Mode Description 81 7 LVSOD LQJ 39 ZLWK HQJLQHHULQJ XQLW 8 d 39 d 8 LVSOD LQJ 39 LQ d 39 d EULO EUHI 8 2 DQG 8 PXVW EH FRQ JXUHG EHWZHHQ DQG WR LQGLFDWH 39 with an engineering unit 8 2 7KH YDOXH WR EH...

Page 66: ... FRQ JXUH WKH PHDVXULQJ UDQJH RI WKH WUDQVPLWWHU HYLFH VHWXS DVLF VHWXS 5DQJH YDOXHV PTG TAG001 Range Values 1 PV LRV 0 000 inH2O 2 PV URV 1 000 inH2O 3 PV LRL 4 PV URL HELP SAVE HOME EXIT 6HOHFW 39 59 RU 39 859 WR NH LQ WKH GHVLUHG VHWWLQJ 7KH PHDVXULQJ UDQJH FDQ EH VHW IURP WR RI 85 3UHVV 17 5 7KLV WDNHV RX EDFN WR 5DQJH YDOXHV PHQX 3UHVV 6 1 WR GRZQORDG FKDQJH WR WUDQVPLWWHU PTG TAG001 Range Va...

Page 67: ... ENTER Value out of range HYLFH VHWXS HWDLOHG VHWXS 6LJQDO FRQGLWLRQ 39 GDPSLQJ KHQ 39 GDPSLQJ PHQX NH LQ DSSURSULDWH GDPSLQJ WLPH IURP WR DQG WKH SUHVV 17 5 GLVSOD ZLOO SURPSW ZKHQ RX HQWHU WKH YDOXH RXW RI UDQJH WKDW WKH value is out of range ATTENTION The damping time set by HART Communicator might not be corresponding to that ZKLFK LV GLVSOD HG RQ WKH 6 5HFRQ JXUH WKH GDPSLQJ WLPH ZLWK 6 ZKHQ ...

Page 68: ...2SHUDWLRQDO 0DQXDO IRU 57 RPPXQLFDWLRQ RU 0RGHO 37 Azbil Corporation 7 6 Model PTG60 70 71 72 Smart Pressure Transmitter ...

Page 69: ...DQ SXW WKH WUDQVPLWWHU LQWR D FRQVWDQW FXUUHQW VRXUFH PRGH ZKLFK PDLQWDLQV WKH RXWSXW WKDW LV VHW EHWZHHQ P DQG P 7KLV VKRZV KRZ WR FRQ JXUH WKH WUDQVPLWWHU LQ D FRQVWDQW FXUUHQW VRXUFH PRGH DQG WR return to its original output HYLFH VHWXS HWDLOHG VHWXS 2XWSXW FRQGLWLRQ QDORJ RXWSXW RRS WHVW RX ZLOO EH SURPSWHG WR SXW WKH ORRS LQWR PDQXDO PRGH IWHU GRLQJ VR SUHVV 17 5 Then the following screen is ...

Page 70: ...s operation status H VXUH WR VZLWFK WKH ORRS FRQWURO PRGH RI WKH SURFHVV WR 0DQXDO EHIRUH SHUIRUPLQJ this operation HYLFH VHWXS LDJ 6HUYLFH DOLEUDWLRQ 5HDUDQJH SSO 9DOXHV RX ZLOO EH ZDUQHG WR UHPRYH WKH ORRS IURP DXWRPDWLF FRQWURO IWHU GRLQJ VR SUHVV 17 5 Then the following screen will be appeared PTG TAG001 Set the 1 4mA 2 20mA 3 Exit ABORT ENTER KRRVH P WKHQ SUHVV 17 5 GLVSOD ZLOO SURPSW RX WR D...

Page 71: ...VV LV LQ DXWRPDWLF FRQWURO PRGH WKH RXWSXW may vary resulting in a hazardous operation status H VXUH WR VZLWFK WKH ORRS FRQWURO PRGH RI WKH SURFHVV WR 0DQXDO EHIRUH SHUIRUPLQJ this operation STEP Action Description RX ZLOO EH ZDUQHG WR UHPRYH WKH ORRS IURP DXWRPDWLF FRQWURO IWHU GRLQJ VR SUHVV 2 When prompt appears connect a precision milliammeter or volt meter DFFXUDF RU EHWWHU LQ ORRS WR FKHFN U...

Page 72: ...HVV 2 QWHU PHWHU YDOXH H LQ PHWHU YDOXH WKHQ SUHVV 17 5 V HOG GHYLFH RXWSXW P HTXDO WR UHIHUHQFH PHWHU HV 1R I QRW HTXDO VHOHFW 1R SUHVV 17 5 WKHQ NH LQ QHZ PHWHU YDOXH 5HWXUQV WR QWHU PHWHU YDOXH SURPSW XQWLO HOG GHYLFH RXWSXW HTXDOV UHIHUHQFH PHWHU I HTXDO VHOHFW HV SUHVV 17 5 3URPSW QRWL HV RX WKDW WKH HOG GHYLFH ZLOO EH UHWXUQHG WR LWV RULJLQDO output ...

Page 73: ...of measurement close to that of the transmitter to be tested FFXUDF 6 RU ZKLFKHYHU LV ODUJHU 3RZHU VXSSO 9 6WDQGDUG UHVLVWRU 9ROWPHWHU LJLWDO YROWPHWHU 9 UDQJH ZLWK DQ DFFXUDF RI UGJ GJW HART Communicator Requirements for calibration CAUTION When conducting the actual pressure calibration the following requirements must be VDWLV HG The calibration must be conducted in a testing laboratory where th...

Page 74: ...ZQ EHORZ Reference pressure generator Transmitter P Standard resistor R Voltmeter Communication cable HART Communicator 24V power supply V 7 A B C 8 H A R T C o m m u n ic a to r 9 G H I 4 J K L 5 M N O 6 P Q R 1 S T U 2 V W X 3 Y Z 0 _ D E F O I HA R T FIELD COMMU NICATIO NS PROTOC OL F4 F3 F1 F2 Figure 9 1 Wiring and piping for the calibration devices ...

Page 75: ...WLF FRQWURO PRGH WKH RXWSXW may vary resulting in a hazardous operation status H VXUH WR VZLWFK WKH ORRS FRQWURO PRGH RI WKH SURFHVV WR 0DQXDO EHIRUH SHUIRUPLQJ this operation PTG TAG001 Correct Input 1 Zero Trim 2 Correct Input LRV 3 Correct Input URV 4 Reset Corrects HELP SEND HOME EXIT 6HOHFW RUUHFW QSXW 59 RU RUUHFW QSXW 859 RX ZLOO EH ZDUQHG WR UHPRYH WKH ORRS IURP DXWRPDWLF FRQWURO IWHU GRLQ...

Page 76: ...eration A Corrects Rest returns the zero and span calibration factors to their default values The transmitter calculates its output based on the characterization equation alone without any compensation for the residual errors HYLFH VHWXS LDJ 6HUYLFH DOLEUDWLRQ 5HVHW RUUHFWV KHQ SURPSWHG UHPRYH WKH ORRS IURP DXWRPDWLF FRQWURO 3UHVV 2 3URPSW QRWL HV RX WKDW D 5HVHW RUUHFWV LV DERXW WR RFFXU 3UHVV 2 ...

Page 77: ...pter 10 Spare Parts 1 2 3 5 6 Screw size M4 x 8 4 Figure 10 1 Exploded view Table 10 1 Spare parts No Parts description Part number Qty Unit DVH FRYHU ZLWK DQ 2 ULQJ O ring DVNHW IRU PDOH VFUHZ DVNHW IRU PDOH VFUHZ 3UHVVXUH SDFNLQJ VHW 3OXJ ZLWK DQ 2 ULQJ 0RXQWLQJ KDUGZDUH 8QLW VHDO VHW ...

Page 78: ...Spare Parts Azbil Corporation 10 2 Model PTG60 70 71 72 Smart Pressure Transmitter ...

Page 79: ......

Page 80: ...to your use 3 Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use Although azbil is constantly making efforts to improve the quality and reliability of Azbil Corporation s products there exists a possibility that parts and machinery may break down You are required to provide your Equipment with safety design such as fool proof design 1 and ...

Page 81: ...margin of your machine or equipment you are required to renew any Azbil Corporation s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals System products field instruments sensors such as pressure flow level sensors regulating valves etc will reach the end of their life due to aged deterioration of parts For those parts that will reach the end of their ...

Page 82: ......

Page 83: ...Document Number CM2 PTG100 2001 Document Name Smart Pressure Transmitter Model PTG60 70 71 72 User s Manual Date 1st edition Oct 1998 7th edition Apr 2021 Issued Edited by Azbil Corporation ...

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