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GENERAL INSTRUCTIONS FOR 230V MACHINES

SPECIFIC SAFETY INSTRUCTIONS FOR MORTICERS

The following will enable you to observe good working 
practices, keep yourself and fellow workers safe and main-
tain your tools and equipment in good working order. 

Mains Powered Tools

 Tools are supplied with an attached 13 Amp plug.
  Inspect the cable and plug to ensure that neither are 

damaged. Repair if necessary by a suitably qualified 
person.

 Do not use when or where it is liable to get wet.  

Workplace

  Do not use 230V a.c. powered tools anywhere 

within a site area that is flooded.

 Keep machine clean.

  Leave machine unplugged until work is about to 

commence.

  Always disconnect by pulling on the plug body 

and not the cable. 

  

Carry out a final check e.g. check the cutting tool 
is securely tightened in the machine and

 

the 

correct speed and function set.

  

Ensure you are comfortable before you start work, 
balanced, not reaching etc.

  Wear appropriate safety clothing, goggles, gloves, 

masks etc. Wear ear defenders at all times.

  If you have long hair wear a hair net or helmet to prevent 

it being caught up in the rotating parts of the machine.

  Consideration should be given to the removal of rings 

 and wristwatches.

 Consideration should also be given to non-slip 
    footwear  etc.
  If another person is to use the machine, ensure they are 

suitably qualified to use it.

  Do not use the machine if you are tired or distracted. 
  Do not use this machine within the designated safety 

areas of flammable liquid stores or in areas where there 
may be volatile gases.

  Check cutters are correct type and size, are 

undamaged and are kept clean and sharp, this will 
maintain their operating performance and lessen the 
loading on the machine. 

  OBSERVE….  make sure you know what is 

happening around you and USE YOUR COMMON SENSE.

WARNING!! KEEP TOOLS AND 
EQUIPMENT OUT OF REACH OF 
YOUNG CHILDREN

KEEP WORK AREA AS 
UNCLUTTERED AS IS PRACTICAL. 
UNDER NO CIRCUMSTANCES 
SHOULD CHILDREN BE ALLOWED 
IN WORK AREAS.

1.  Ensure that the morticer is firmly fixed to its base as the 

force exerted through the operating handle could be 
enough to over-balance the machine.

2.  Ensure that the operating handle is returned to the 

upright position after cutting a mortise.

3.  Mortice chisels have very sharp ends, handle them with 

great care.

4.  Make sure that the timber is held firmly down against 

the table by using the table clamp. This prevents the 
possibility of the timber being pulled upwards as the 
mortice chisel is withdrawn from the hole.

Summary of Contents for 107675

Page 1: ...AW16BM Bench Morticer Code 107675 Original Instructions AT 10 03 2022 BOOK VERSION 5 ...

Page 2: ...ld be worn The symbols below advise the correct safety procedures when using this machine Cert No MS3816 Axminster Tool CentreLtd Axminster Devon EX13 5PH UK axminstertools com Type Bench Morticer Model AW16BM and conforms to the machinery example for which the EC Type Examination Certificate No AM 50476859 has been issued by LaizhouTongtailai Machinery Co Ltd at No 2666 Shuangfeng Road Chengguo D...

Page 3: ...g Lever A 1 Saddle Operating Wheel B 1 Operating Wheel Shaft C 2 Distance Stop Rods D Bag 1 2 M6 x 30mm and M6 x 16mm Lift and Shift Handles E 2 Ring Collar Clamps with Lift and Shift Handles F Bag 2 1 13mm Chuck Key 6 5 3mm Allen Keys G 1 Instruction Manual A B C D E F G ...

Page 4: ... should be given to the removal of rings and wristwatches Consideration should also be given to non slip footwear etc If another person is to use the machine ensure they are suitably qualified to use it Do not use the machine if you are tired or distracted Do not use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases Check cutte...

Page 5: ... them in position using a 5mm allen key and the M6 x 23mm caphead screw you removed earlier See figs 4 and 5 Rack and pinion assembly Remove the phillips screw and clamping washer Secure the wheel shaft C to the table shaft using the M6 caphead screw Slide the operating wheel B onto the operating shaft C Locating key Slot Slide the machined cutout onto the transverse table shaft mechanism Table sh...

Page 6: ...tighten by turning the lift and shift handle see fig 8 on the previous page Line up the countersink mark on the rod D with the grub screw make sure the grub screw is raised fully slide the rod D into the pre drilled hole to the end of casting and tighten the grub screw See figs 9 10 and 11 repeat for the opposite side Remove locking caphead screw a see page 5 that locks the morticers head assembly...

Page 7: ...ce depth stop Hollow chisel Distance stop assembly Table clamp assembly Worktable gib strip adjuster Crossfeed table control knob Transverse table control wheel Code 107675 Model AW16BM Rating Workshop Power 550 W Voltage 230 V Chisel Stroke 100 mm Centre of Chisel to Back Fence 55 mm Max Height of Timber with 12 7mm Chisel and Bit 110 mm 160 mm with optional spacer block Max Chisel Size Softwood ...

Page 8: ...LLUSTRATION AND PARTS DESCRIPTION Transverse gib strip adjusters Table gib strip adjusters Table fine feed control knob Auger mounting chuck Door catch Chuck door securing screw Lift and shift handle lock ...

Page 9: ...nd shift handle lock Headbox support column Table Table clamping assembly Headbox gib strip adjusters Chuck access door Motor Base casting Adjustment grub screw one to each corner for squaring up the support column Fence Distance stop assembly Gas powered head return strut ...

Page 10: ...lled hard down on the auger The penny was then removed and the chisel pushed up to the adaptor face and locked in place this established the one penny width between the chisel and the auger which for general timbers and mortice sizes is quite adequate Fig A Fig B Clamping bolt Chuck key Hollow Chisel Traditional morticers normally had a cross pin in the auger mounting mandrel to prevent the auger ...

Page 11: ... workpiece to be mortised at the depth you require Pull the headbox Fig C down and put the end of the timber against the chisel Position the headbox so that the chisel points or the auger point are at the depth required raise the depth stop collar to the underside of the headbox and tighten gently Recheck the depth of the chisel point if it is satisfactory tighten securely if not it can be gently ...

Page 12: ...h corner of the support columns base until the chisel is perpendicular to the worktable Re postion the square to the front face of the chisel and repeat the procedure Nip up the four M10 bolts to the columns base to secure The headbox support column can be raised by fitting the optional raiser block H beneath it Remove the four M10 bolts a that secures the support column and place them and the col...

Page 13: ...e holes in the table to prevent movement See figs 13 and 14 The clamp can also be pivoted to clamp uneven shapes See figs 17 and 18 The table has pre drilled holes which allows the clamp to be repositioned To the base of the clamp is a pin that slots into the centre holes in the table The table clamp can be adjusted to accommodate different sizes of timber The clamp can be pivoted to clamp uneven ...

Page 14: ...ESSORIES Headbox support column Raiser Block Assembly Order no 950175 You can turn your morticer into a pillar drill by attaching a drill chuck and adaptor Drill Chuck and Adaptor Order no 400287 M10 x 78mm bolts H I ...

Page 15: ...ll exposed metal surfaces if the machine is going to stand idle for any length of time Keep the chisels and augers sharp There are full ranges of mortice chisels and sharpening sets listed on our website Once a month Blow suck the motor to remove any debris that might have lodged in the fan cover Oil the chuck and exercise it over its full range to ensure the oil coats all moving parts ...

Page 16: ...16 EXPLODED DIAGRAMS LISTS ...

Page 17: ...w 1 32 M8x20 Hexagon head bolt 2 33 Handwheel 1 34 M6x10 Screw 1 35 Lead screw 1 36 8 Flat washer 2 37 Connecting bend 1 38 Table control knob 1 39 Lead screw 1 40 M6x10 Screw 1 41 Nut block 1 42 Worktable 1 43 Clamp plate 1 44 6 Spring washer 2 45 M6x20 Screw 2 46 6 Flat washer 2 47 M6x30 Screw 3 48 M6 Hex nut 3 49 Handle 1 50 M6x12 Screw 4 51 Horizontal rack 1 52 Sliding table 1 53 M6 Hex nut 3 ...

Page 18: ...e 1 86 Screw 2 87 Washer 1 88 Screw 1 90 Fence 1 93 16 C ring 1 94 M6x6 Screw 2 95 8 Spring washer 2 96 M6x8 Screw 1 97 M6x8 Screw 1 98 M8x12 Grub screw 4 99 10 Spring washer 4 100 M8x45 Screw 1 101 Handle 1 102 M6x20 Screw 1 103 6 Spring washer 1 104 6 Spring washer 2 105 Hinge plate 2 106 M5x10 Screw 4 107 10 Spring washer 1 108 10 Flat washer 1 151 5X16 Key 1 152 6X14 Pin 1 201 S3 Allen wrench ...

Page 19: ...19 NOTES ...

Page 20: ...cycling Please dispose of it in a responsible manner Do not dispose of electric tools together with household waste material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years ...

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