Axis E1 Owner'S Manual Download Page 68

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MAINTENANCE

Cleaning and Storage

Washing the Vehicle

Keeping your HSUN vehicle clean will not only improve its appearance but it can also extend the

life of various components.

NOTICE:

High water pressure may damage components. HSUN recommends washing the vehicle

by hand or with a garden hose, using mild soap.

NOTICE:

Certain products, including insect repellents and chemicals, will damage plastic surfaces.

Do not allow these types of products to contact the vehicle.

The best and safest way to clean your HSUN vehicle is with a garden hose and a pail of mild soap

and water.

1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

2. Rinse with clean water frequently.

3. Dry surfaces with a chamois to prevent water spots.

Washing Tips

• Avoid the use of harsh cleaners, which can scratch the finish.

• Do not use a power washer to clean the vehicle.

• Do not use medium to heavy duty compounds on the finish.

• Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads

may contain dirt particles that will scratch the finish.

• Avoid directing water toward electrical components, including batteries, wiring and switches.

Washing the Vehicle

If a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

The water may damage components and could remove paint and labels. Avoid directing the water

stream at the following items:

• Wheel bearings

• Main gear case seals

• Brakes

• Cab and body panels

• Labels and decals

• Switches and controls

• Electrical components and wiring

If an informational or graphic label becomes illegible or comes off, contact your HSUN dealer to

purchase a replacement. Replacement

safety

labels are provided by HSUN at no charge.

Grease all zerk fittings immediately after washing.

Summary of Contents for E1

Page 1: ......

Page 2: ...WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death ...

Page 3: ...f the instructions herein will provide the knowledge needed to have safe and enjoyable EV operation For questions regarding this EV please contact your local dealer IMPORTANT SAFETY MESSAGES READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR EV MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE EV NEVER OPERATE THE EV WITHOUT PROPER ...

Page 4: ...8 Direction Selector Switch 29 Failure code 32 Batteries 41 Main Power Connector 43 Checking the brake pedal 44 Seat Belts 46 Operation 47 Pre Ride Inspection 47 Driving Procedure 48 Driving On Slippery Surfaces 49 Driving Uphill 50 Driving Downhill 50 Driving Through Water 51 Driving Over Obstacles 51 Driving in Reverse 52 Parking on an Incline 52 Hauling Cargo 53 Towing Loads 55 HOW TO RAISE THE...

Page 5: ...4 Cleaning and Storage 71 Storing the Vehicle 74 Specifications Table 75 ...

Page 6: ... the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator bystander or a person inspecting or repairing the machine A CAUTION indicates special precautions that must be taken to avoid damage to the machine NOTE A NOTE provides key information to make procedures easie...

Page 7: ... Understand all safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle This vehicle is an ADULT VEHICLE ONLY You MUST be at least age 16 and have a valid driver s license to operate this vehicle No person under the age of 12 may ride as a passenger in this vehicle All riders must be able to sit with backs against the seat both feet flat ...

Page 8: ...e spaces provided Remove the spare key and store it in a safe place Vehicle Model Number ______________________________________________________ Frame VIN _________________________________________________________________ Motor Serial Number on side of motor ________________________________________ ...

Page 9: ...the letter E followed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding this HSUN vehicle always wear shatterproof goggles or use a shatterproof helmet face shield HSUN recommends wearing approved Personal Protect...

Page 10: ... HSUN dealer to purchase a replacement Replacement safety labels are provided by HSUN at no charge The part number is printed on the label Proper Use Warning Require Proper Use of Your Vehicle Do your part to prevent injuries Do not allow careless or reckless driving Make sure operators are 16 or older with a valid driver s license Do not let people drive or ride after using alcohol or drugs Do no...

Page 11: ...donuts Slow down before making a turn Avoid hard acceleration when turning even from a stop Seat Belt Roll Over Age Restrictions Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid sidehilling riding across slopes Be Sure Riders Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your risk to injury Keep a firm gri...

Page 12: ...r carrying tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried as low as possible in box For stability on rough or hilly terrain reduce speed and cargo Be careful if load extends over the side of the box Safety Labels Item Specification MAXIMUM CARGO BOX LOAD 500 lbs 227 kg TIRE PRESSURE IN PSI KPa FRONT 20psi 138 KPa REAR 20psi 138KPa ...

Page 13: ...ly HIGH VOLTAGE CABLES and terminals are contained within this compartment Improper conta ct between battery terminals can result in electrical shorts ELECTRICAL SHORTS can result in burns Do not use high pressure water to wash the battery compartment Damage to the batteries may result Tampering with or unauthorized modification of this unit could result in serious personal injury will void the wa...

Page 14: ... as fire and explosion are possible Refer to Owner s Manual or contact your local HSUN dealer with any questions TO MAXIMIZE BATTERY LIFE 1 OPPORTUNITY CHARGE THE VEHICLE a When vehicle is not in use plug the vehicle into the properly rated electrical receptacle with GFCI circuit 2 Inspect battery connections regularly a Always check to ensure battery terminals are secure Battery manufacturer reco...

Page 15: ...n accordance with the owners manual can result in battery damage vehicle malfunction fire and or severe injury or death Max towing speed 10 MPH 16 km h drivetrain damage will occur if towed faster than 10 MPH 16 km h Set parking brake before leaving vehicle Turn key to Off position and remove when not in use When towing vehicle turn key to Off position Warning and caution labels 1 2 3 4 ...

Page 16: ...15 5 6 7 8 ...

Page 17: ...hen encountering obstacles and slopes and when braking on hills or during turns This vehicle is for off road use only Never operate on public roads unless marked for off road use Always avoid paved surfaces Never consume alcohol or drugs before or while operating this vehicle Never operate at excessive speeds Always travel at a speed proper for the terrain visibility and operating conditions and y...

Page 18: ...nd your vehicle when operating in reverse When it s safe to proceed in reverse move slowly Avoid turning at sharp angles in reverse Always use the proper size and type of tires specified in this manual Always maintain proper tire pressure as specified on safety labels Never modify this vehicle through improper installation or use of non HSUN approved accessories Never exceed the stated load capaci...

Page 19: ...ions and on different types of terrain All operators must read and understand the Owner s Manual and all warning and instruction labels before operating the vehicle All operators should review the safety DVD provided with this vehicle and take a ROHVA training course www rohva org Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment...

Page 20: ... in this manual for loading tire pressure gear selection and speed Do not exceed vehicle weight capacities The vehicle s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle When more passenger weight is added cargo weight may need to be reduced accordingly The recommended tire pressures are listed in the specifications section of this manual...

Page 21: ...urn abruptly or at sharp angles Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds Jumps and Stunts Attempting wheelies jumps and other stunts increases the risk of an accident or rollover Never attempt wheelies jumps or other stunts Avoid exhibition driving Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar t...

Page 22: ... vehicle is fully stopped Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident Always use the size and type of tires specified for your vehicle Always maintain proper tire press...

Page 23: ...s brush and other tall ground cover Promptly remove any grass or debris clinging to the vehicle Precautions During Maintenance WARNING Do not work in or near the battery compartment or on any other electrical component of the vehicle while charging the batteries Always disconnect the main power connector before servicing or unplugging any electrical components See page 43 Always follow all safety ...

Page 24: ...FEATURES AND CONTROLS Component Locations Headlights Front bumper Rear cargo Lock Tail lights Rear tyres 23 Back rest Front Hood Front Shock Absorber Cargo handle ...

Page 25: ...Functions CD Headlight switch High Low Beam switch 4WD drive switch Locking front axle differential switch Hazard light switch Turn Signal switch 1 Directional Drive switch Low Mid High Range switch Auxillary switch Winch switch 24 ...

Page 26: ...25 FEATURES AND CONTROLS Instrument Panel Readout Battery State of Charge Indicator Motor Temperature Motor RPM Generative State ...

Page 27: ...FEATURES AND CONTROLS Speedometer Distance Hour meter Note this meter also indicates accumulated mileages and electric drive system s failure codes See page 32 40 for corresponding error code descriptions ...

Page 28: ... Beam High Range max speed up to 25 mph Mid Range maximum run time 13 mph Low Range 8 mph Neutral use this mode if towing Seat Belt Indicator driver s side has to be latched for vehicle to operate Hazard Indicator Parking Brake Indicator Parking Light Indicator 11 Right turn Indicator ...

Page 29: ...FEATURES AND CONTROLS Setting the Parking Brake 1 To set the Parking Brake fully depress pedal 1 2 To release Parking Brake fully depress primary brake pedal 2 Parking Brake Pedal Primary Main Brake Pedal ...

Page 30: ...rm operation in extreme load conditions Use low mode when towing hauling loads or maneuvering over obstacles Speed will be limited to a maximum of 10 MPH 16 km h and regenerative braking increases to improve control in aggressive terrain Move the switch to the center position to select the high range mode Use this mode for most trail riding conditions The maximum programmed speed in high range is ...

Page 31: ...eleased then depressed again Tip The malfunction light will illuminate after changing drive direction if you fail to release the throttle pedal When you release the release the accelerator the fault will disappear from the instrument panel Headlight Switch Turn on the key switch and toggle the head light switch to the ON position Toggle the head light switch to the OFF position to turn off the hea...

Page 32: ...rational will drain the batteries To indicate a right turn push on the lower half of the turn toggle switch To indicate a left turn push on the upper half of the turn toggle switch When the left or right signal is activated the parking light will flash and the other will stay on The indicator lamp at the instrument panel also flashes indicating the direction of the turn Note The emergency light sw...

Page 33: ...32 FAULT CODE ...

Page 34: ...FAULT CODE ...

Page 35: ...an 80 on a consistent basis Make sure new batteries are fully charged before using Recharge batteries fully at the end of each day the vehicle is operated allowing adequate time for the charger to complete its charge cycle The batteries in this vehicle do not have a memory effect Frequent charging will extend their life and highly recommended Avoid charging at temperatures above 120 F 49 C ambient...

Page 36: ...d is damaged do not use the charger until they are replaced with cord sets appropriate to your region and application When mated with a Delta Q sealed AC cord the charger meets IP66 specifications making it dust tight and protected against powerful water jets If a cord set with an unsealed connector is used the plug and connector must be periodically inspected to ensure the contacts are clean and ...

Page 37: ... Indicator means that the charger output is active and there is a potential risk of electric shock 5 The Charge Profile Error Display shows one of four possible codes to indicate different conditions F codes a condition has caused charging to stop Re insert AC power to reset the charger to clear the error E code an error condition has caused charging to stop Re insert AC power to reset the charger...

Page 38: ...sholds or if the AC input voltage is too low The charger will also reduce output power if it detects that the battery pack is damaged If power is interrupted and then returns the charger will start and continue to operate without hazard to the user or damage to the batteries 1 Disconnect AC input from the charger or from the wall outlet Wait 30 seconds for the input relay to open 2 While reconnect...

Page 39: ...ear once the charger is reset by cycling DC or AC E 0 0 8 Battery temperature is out of range Possible battery temperature sensor error Check temperature sensor and connections Reset charger This error will clear once the condition has been corrected E 0 1 2 Reverse polarity error Battery is connected to the charger incorrectly Check the battery connections This error will clear once the condition...

Page 40: ...r if they are unplugged before the main power connector is disconnected Always disconnect the main power connector before servicing or unplugging any electrical components When disconnected the main power connector disconnects the battery pack from all electrical Main Power Connector components with the exception of the contactor After servicing the vehicle the main power connector should be the l...

Page 41: ...d personal injury If the operator suddenly brakes an accident may occur due to loss of control or the shifting forward of heavy loads When driving on icy wet or loose surface make sure the vehicle is correctly loaded to prevent loss of control Accelerator Pedal Accelerator pedal Brake Pedal ...

Page 42: ...icle to the maximum speed To slow the vehicle release the accelerator pedal Electric motor braking provides braking when the pedal is released For additional speed control or to stop the vehicle apply the service brakes Roll over protective structure Understand completely and learn to use the safety devices roll over protective structure seat belts and never change original safety devices If safet...

Page 43: ...sh the latch plate into the buckle until it clicks 3 Release the strap it will self tighten 4 To release the seat belt press the square red button in the buckle s cent Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle Latch Plate Buckle 1 Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle A click in...

Page 44: ...s inspect the vehicle before each use to make sure it s in safe operating condition Item Remarks Page Brake system pedal travel Ensure proper operation 44 Brake fluid Ensure proper level 63 Steering Ensure free operation 68 Tires Inspect condition and pressure 67 Tires Checking tire inflation pressure 67 Indicator lights switches Ensure operation 30 Seat belts Check length of belt for damage check...

Page 45: ...mine your path of travel 10 Keeping both hands on the steering wheel release the brake pedal and gradually push the accelerator toward the floor to begin driving 11 Drive slowly Practice maneuvering and using the accelerator and brakes on level surfaces 12 Do not carry a passenger until you have at least two hours of driving experience with this vehicle Never carry more than one passenger in this ...

Page 46: ...ng weather follow these precautions 1 Do not operate on excessively rough slippery or loose terrain 2 Slow down before entering slippery areas 3 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause in loss of control 4 Engage all wheel drive before wheels begin to lose traction 5 Correct a skid by turning the steering wheel in the direction of the ski...

Page 47: ...ow the vehicle to roll straight downhill while applying light brake pressure to control speed Driving on a Sidehill Sidehilling Driving on a sidehill is not recommended Improper procedure could cause loss of control or rollover Avoid crossing the side of any hill unless absolutely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down 2 Exercise extreme caution 3 Avoi...

Page 48: ...akes by applying light pressure to the pedal repeatedly until braking action is normal Driving Over Obstacles Follow these precautions when operating over obstacles 1 Always check for obstacles before operating in a new area 2 Look ahead and learn to read the terrain Be constantly alert for hazards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on ...

Page 49: ...ccelerate suddenly Parking on an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Apply the brakes 2 Set the park brake 3 Turn the key off 4 Block the rear wheels on the downhill side Parking the EV 1 When parking inside a garage or other structure be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or...

Page 50: ...WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill...

Page 51: ...ION WARNING Driving with passengers in the cargo box can result in severe injury or death Never allow passengers to ride in the cargo box A passengers must always ride in the cab with seat belt fastened securely ...

Page 52: ...t attach a trailer to any other location or you may lose control of the vehicle 5 Never tow a trailer on a grade steeper than 15 Total Towed Load Weight Level Ground Total Towed Load Weight 15 grade Total Hitch Vertical Weight Maximum Towing Speed 1500lbs 680kg 500lbs 227kg 150 lbs 68 1 kg 10 MPH 16 kph Towing the EV NOTICE When towing the vehicle the key MUST be in the OFF position or severe moto...

Page 53: ... hot Otherwise severe burns could result Raising and Lowering the Cargo Bed To raise the cargo bed 1 Apply the parking brake with the engine off 2 Pull up the cargo bed handle To lower the cargo bed Press down the cargo bed hard to make the gas spring contractive till it is locked NOTE Pull up the cargo bed handle to raise the cargo bed with the gas spring elasticity RELEASE HANDLE UP DOWN Gas spr...

Page 54: ...the transporting unit securely with suitable straps 4 If using an open trailer remove the windshield if equipped 5 Never allow passengers on a trailer or in a trailered vehicle 6 Reduce speed and drive with caution WARNING Cargo and other loose vehicle parts may fly off while transporting this vehicle Secure or remove all cargo and inspect the unit for loose parts prior to transport 4 Always tie t...

Page 55: ...ehicle with a loose wheel bolts Any time these bolts are loosened they should be retightened to the specified torque Check all bolts frequently and keep them tight Check wheel bolts regularly especially when new if they are loose tighten them as follows Torque Lug Nuts to 60 ft lbs 80 N m ...

Page 56: ...ction reveals the need for replacement parts use genuine HSUN parts available from your HSUN dealer Tip Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently Severe Use Defi...

Page 57: ...60 MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first ...

Page 58: ...Change The drain plug is located on the lower right side of the main gearcase near the fill plug Refer to the Gearcase Specifications Chart for recommended lubricants capacities and torque specifications 1 Remove the fill plug 2 Place a drain pan under the drain plug Remove the drain plug Allow the oil to drain completely 3 Wipe the magnetic end of the drain plug clean to remove accumulated metall...

Page 59: ...s located on the left side of the front gear case 1 Position the vehicle on a level surface 2 Remove the fill plug Check the oil level 3 Add the recommended oil as needed 4 Rein stall the fill plug Torque to specification Oil Change 1 Support the vehicle securely with a jack stand 2 Remove the front tire on the driver s side 3 Remove the fill plug Fill Plug 4 Place a drain pan under the drain plug...

Page 60: ... if the type and brand of the fluid in the reservoir are unknown See page 53 for fluid recommendations 1 Position the vehicle on a level surface 2 View the brake fluid level at the reservoir in the driver s side wheel well The level should be between the upper MAX and lower MIN level lines 3 If the fluid level is lower than the upper level line add brake fluid to the upper MAX line 4 Apply the bra...

Page 61: ... tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber assemblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shoc...

Page 62: ...reload the longer distance A is the higher the spring preload With each complete turn of the adjusting nut Distance A 3 Tighten the locknut NOTE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque Rebound damping force Turn the rebound damping force adjusting screw in direction S to increase the rebound damping force and thereby harden the damping and i...

Page 63: ...eby soften the damping Compression damping force adjusting screw WARNING Suspension components become hot during operation Never touch the compression damping force adjusting screw the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled Always adjust the shock absorber assemblies on the left and right side to the same setti...

Page 64: ...kgf cm2 20psi Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Wheel Removal 1 Apply the brakes Set the park brake Turn the key off 2 Loosen the wheel nuts slightly 3 Elevate the side of the vehicle by placing a suitable stand under the frame 4 Remove the wheel nuts and washers Remove the wheel Whee...

Page 65: ...ng battery cables can result in an explosion and cause serious injury or death WARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water...

Page 66: ...n a level surface 2 Make sure the charging area is well ventilated 3 Make sure the key is off 4 Open the hood and any door enclosures or zippers 5 Always use a extension cord with a minimum rating of 20 amps 6 Inspect the charging cord and extension cord for cracks loose connections and frayed wiring Replace any damaged components promptly 7 Always connect the vehicle charger to the extension cord...

Page 67: ... To clean remove corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat battery terminals with dielectric grease or petroleum jelly NOTICE Do not allow cleaning solution or tap water to enter the batteries Battery Replacement With proper care and maintenance as outlined in this owner s...

Page 68: ... harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish Avoid directing water toward electrical components including batteries wiring and switches Washing the Veh...

Page 69: ...reserve wheel life and ensure a like new appearance for many years Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned Clean chrome wheels more often if they re exposed to salt or other corrosive elements 1 Wash chrome wheels frequently Use a mild detergent Never use abrasive cleaners on plated or painted surfaces 2 Rinse...

Page 70: ...of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 59 Battery Maintenance See pages 68 69 for procedures Fluid Levels Inspect the fluid levels Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 63 Front and rear gearcase fluid if equipped Main gearcase fluid Brake fluid change every two years and any time the fluid looks dark or c...

Page 71: ...ttery voltage each month during storage and recharge as needed to maintain a full charge If the charger remains connected check it monthly to verify proper operation Tip Do not use plastic or coated materials They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation WARNING Do not cover the vehicle while the charger is connected Dangerous levels of hydrog...

Page 72: ...low noise gears Wheels Drive system 2WD or 4WD Front Differential lock Electric control switch Multi mode switch L M H Low Max Range High Brakes Front Rear Hydraulic disc brake Parking brake Axis brake pedal braking Steering Mechanical Suspensio n Front Independent Dual A arm type Rear Independent Dual A arm type Dimension s Length mm in 2720 107 09 Wide mm in 1550 61 02 Height mm in 1885 74 21 Fr...

Page 73: ...mm in 927 36 50 Cargo bed capacity 1 row 2 row kg lbs 227 500 Tire Front 26 9 14 6PR 20psi 138kPa Rear 26 11 14 6PR 20psi 138kPa Body color Red White Blue Camo NOTE The values in Ground clearance and Weight are those of the machine equipped with the tires in the table above The company reserves the right to change the specifications without notice ...

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