background image

The Wind Generator should be mounted on a tower a minimum of 25' 
(8 meters) above any surrounding objects within a 500' (150m) radius. 
If this is not possible, then place it as high as you can. If this is a roof 
top installation, it is important there are no objects around the structure 
that may block the wind.

5. TOWER

Great care should be taken in the selection and preparation of the wind
generator's  tower, as this is the most difficult and crucial aspect of the
entire installation. If you select a tower from another source or build your
own, you are responsible for assuring the tower is suitable.  As with all
towers, you must first evaluate your site to determine the appropriate
tower height, available space and reasonable cost.

Usually, the higher tower is erected, the greater the output, but also the 
greater cost and effort of the installation. If purchasing a taller tower will 
provide significantly more power it might offset the additional cost and 
effort. It's very important to mount the wind generator in the best winds 
while being balanced by the cost and effort of the installation.

This Wind Generator is designed to use steel pipe 1.875 inch (48mm) 
outside diameter, equivalent to 1 ½ inch SCH 40 pipe, which can be used 
in some tower applications. If larger pipe is used for your tower, make 
sure that the 1.875 inch pipe is at least 22 inch long or will damage the 
blades. 

Refer to SPHERE OF OPERATION (Minimum Safe Pole Length  

Above Obstructions).

CAUTION: SAFETY, ENGINEERING AND LOCAL CODES MUST BE 
ADDRESSED BEFORE ATTEMPTING ANY INSTALLATION. 

NOTE: The yaw wires can support loads up to a total of 155 lbs. (70kg). 
If the wire  weight is higher, you must install a strain relief to minimize 
the stress put on the hanging wires.

NOTE: Towers must be capable of withstanding 155 lb. (70kg) of load 
in the horizontal direction at the Wind Generator.

The following list considerations must be consulted:

Number of Wind Generators
Budget
Type: guyed, freestanding or rooftop
Site: hills, trees, buildings
Ease of use 

Note: Guyed And Freestanding Towers Are The Most Common Way To Install A 
Wind Generator. These Towers Are Available In All Shapes, Sizes And Costs.

Caution: Do Not Install The Wind Generator Where The Path Of The 
Blades Can Be Reached During Normal Operation! Never Approach 
The Wind Generator During Operation!

8

Summary of Contents for AWS400W

Page 1: ...Please read and understand this manual completely before operating the machine Serial number AUSTRALIAN WIND AND SOLAR www australianwindandsolar com AWS400W Wind Turbine Ver 2 3 Revised 6 5 2020...

Page 2: ...2...

Page 3: ...R WIRING 6 3 INSTALLATION OPERATION 6 4 ATTACHING TO POLE 6 5 STEP BY STEP INSTRUCTION 7 WARRANTY POLICY 7 1 ELEVATION 8 WARRANTY 4 4 4 4 5 6 6 7 8 9 10 11 11 12 15 15 16 AWS Marine grade 400 Watt Win...

Page 4: ...high surge electrical dangers The internal electronics of the AWS Wind Turbine prevents open circuit voltages from rising above 20 volts for 12 volt systems Please note that the inherent personal dan...

Page 5: ...the turbine rotor will require approximately 60 100 hours of operation in normal wind speeds approximately 18 20 mph 8 9 m s before they are running at peak efficiency During this break in period the...

Page 6: ...t shrink not included Wire strippers not included Wire crimpers not included NOTE Do not connect to the battery Precheck Spin rotor shaft slowly with your fingers while at the same time connecting and...

Page 7: ...bulence Smooth laminar airflow 2H 20H Turbulent airflow 2H H Turbulent airflow created by obstructions Ad P Gipe 93 Therefore as a general rule the Wind Generator should be mounted twice as high as an...

Page 8: ...cost and effort of the installation This Wind Generator is designed to use steel pipe 1 875 inch 48mm outside diameter equivalent to 1 inch SCH 40 pipe which can be used in some tower applications If...

Page 9: ...perature exceeded 90C or temperature sensor damage Rotor rotating at 0 1000rpm Normal mode Flashing green Charging wind speed to 10m s to 14m s Rotor rotating at 1000rpm to 1300rpm System returns to n...

Page 10: ...ily damaged internal controller in wind condition the warranty will not covered The power meter box main function is display and break the wind turbine the MPPT controller in the wind turbine body Pow...

Page 11: ...CAREFULLY NOTE DO NOT install the blade assembly until the body is mounted on the tower CAUTION ALL BATTERIES MUST DISCONNECTED THROUGHOUT THE INSTALLATION PROCESS CAUTION DO NOT INSTALL THE WIND GEN...

Page 12: ...generator by the pipe 3 Connect the Wind Generator to the wires and insulate the connections using either heat shrink tubing or a quality electrical tape 4 Once the yaw shaft is on the tower firmly t...

Page 13: ...blades assembly onto the rotor shaft and place the nut on the shaft DO NOT press the rotor shaft into the body Caution over torque will damage the blades and wind generator M16 NUT 8 Insert the 8mm he...

Page 14: ...m should be connected to a ground This is usually done by connecting a wire from the negative battery terminal to a nearby ground rod Wires with the same ratings as the positive and negative wires mus...

Page 15: ...8 000 9 000ft 9 000 10 000ft 150 300m 300 600m 600 900m 900 1 200m 1 200 1 500m 1 500 1 800m 1 800 2 100m 2 100 2 400m 2 400 2 700m 2 700 3 000m 97 94 91 88 85 82 79 76 73 70 7 1 ELEVATION An importa...

Page 16: ...r com Warranty Registration Card Warranty Service Card Model Number Installation Location Model Number Application Procedure Problem Description Total Work Period Other Requirements Send at least thre...

Reviews:

Related manuals for AWS400W