Avtron SMARTSafe XR125 Manual Download Page 12

XR125 12

Features and specifications subject to change without notice.  

Avtron standard warranty applies.  All dimensions are in millimeters approx. 

OUTLINE DRAWING

8901 E. PLEASANT VALLEY RD., INDEPENDENCE, OH 44131, U.S.A.  
(1) 216-642-1230 • FAX (1) 216-642-6037 • www.avtronencoders.com

These instructions have been reviewed and the product evaluated as suitable for our application.

Company Name

Authorized Company Representative

Title  

Date

OPTION “R”

OPTION “A”

 BULKHEAD CONNECTOR ONLY

OPTION “B”

WITH MATING PLUG

1.97

(50.0)

3.67 (93.2)

Assembled

0.53

(13.5)

1.66

(42.2)

1.42

(36.0)

OPTION “W”

0.53

(13.5)

36.50 (927.0) MIN

OPTION “T”

Terminal Block

2.00

(50.8)

4.31

(109.5)

1.16

(29.3)

1.16

(29.3)

0.312 (7.92)

4 Holes

Box is 3.12 (79.25) Deep

0.53

(13.5)

4.750 (120.6)

5.50 (140.0)

5FT (1524.0) MIN

OPTION “Z”

WITH MATING PLUG

0.53

(13.5)

0.41 (10.5)

1.20

(30.5)

4.31

(109.5)

1.574

(40.0)

2.13

(54.0)

3.228 (82.0)

3.70 (94.0)

0.18

(4.5)

0.217 (5.50)

4 Holes

36.50 (927.0) MIN

3.10 [78.7]

0.25 [6.3]

0.18 [4.6]

Ø12.502

12.504

[

Ø317.55

317.60

]

1.85

 [47.0]

Ø12.500

12.498

[

Ø317.50

317.45

]

6.21 [157.8]

3.83 [97.3]

LED ALARM

INDICATOR

1/2-14 NPT

OPTIONAL 2nd ISOLATED OUTPUT

COVER PLATE

SINGLE OUTPUT ONLY

45°

Ø 0.671 [17.0] - 4 HOLES

Ø11.000

 [Ø279.4]

Ø13.00 [Ø330.0]

OPTIONS “P”, & “G”

PLUG-IN INDUSTRIAL CONNECTOR

1/8-27 NPT DRAIN PLUG

NOTE: IF THE ENCODER WILL BE EXPOSED

TO WATER SPRAY, THE BOTTOM PIPE PLUG

SHOULD BE REMOVED

OPTION “S”

0.53

(13.5)

36.50 (927.0) MIN

OPTION "R"

OPTION 4

1.42

(36.0)

OUTLINE DIMENSIONS AND OPTION DETAILS

REV: 03/25/13

Summary of Contents for SMARTSafe XR125

Page 1: ...the XR125 is determined by the sensor only Unlike older models any PPRs can be mixed and matched Selection of the rotor is based only on the shaft mounting requirements and not PPR ADAPTIVE ELECTRONICS A perfect duty cycle consists of a waveform whose high and low conditions are of the same duration 50 50 It is possible over time for the duty cycle and edge separation to change due to component dr...

Page 2: ...and strong magnetic fields At installation clean and remove paint and burrs from motor shaft and mounting face Apply anti seize compound supplied to each except cam screw rotors INSTALLATION HARDWARE Supplied XR125 Encoder 1 Washer Spring Lock 1 2 4 2 Hex Hd Cap Screw 5 8 11 x 4 00 4 Rotor 1 Rotor Installation Hardware Kit 2 Anti Seize Compound copper 3 Thread Locker blue Not Supplied 15 16 Wrench...

Page 3: ...ions Wiring option G provides a pinout compatible with NorthstarTM encoders with a cable shield connection on pin 10 Note that this option does not ground the shield CORRECTIVE ACTION FOR PHASE REVERSAL 1 Remove Power 2 Exchange wires on cable either at encoder cable end or at speed controller end but not both a Single Ended 2 Phase Wiring see wiring diagram Exchange A and B connections at the dev...

Page 4: ...tter or accordion effect see figure below check rotor position If the rotor position is correct the motor or shaft may be highly magnetized Replace any magnetized material nearby with non magnetic material aluminum stainless shafts etc For GE CD frame motors and similar styles Avtron offers non magnetic stub shafts included with all U style rotor kits If variations persist consider replacing the s...

Page 5: ...4 375 T6 4 500 TD 4 625 TE 4 690 TA 4 875 TG 5 000 T7 5 375 T8 6 750 T9 7 875 Connector Options Zone 1 21 Remote Protection and Zones 2 22 Zones 1 21 Local Protection Mounted on Encoder Body 3 Cable XRB1 in EX Box Industrial Connector 10 pin MS Other Twist Lock Other 5 6 G NorthstarTM Pinout with Plug P with Plug A without Plug B with Plug clamp R Twist Lock Mini MS with Plug 4 Terminal box S Mini...

Page 6: ... the motor E Phase Sep 15 minimum F Frequency Range 0 to 165 000 Hz G PPR 8 5000 H Line Driver Specs See table I Connectors See connector options on page 1 J Integral LED Indicator GREEN power on unit ok RED alarm on MECHANICAL A Rotor Inertia 0 17 0 36 Oz In Sec 2 B Acceleration 5000 RPM Sec Max C Speed 5400 RPM Max D Weight 2 3 lbs 0 9kg to 1 36kg E Sensor to Rotor Air Gap nominal 0 030 0 76mm T...

Page 7: ...TV A35681 A34376 9 471907 3 250 TW B31204 TW A35681 A34376 19 471907 3 375 TY B31204 TY A35681 A34376 10 471906 3 875 T4 B31204 T4 A35681 A34376 11 471943 4 125 TB B31204 TB A35681 A34376 21 471943 4 250 T5 B31204 T5 A35681 A34376 12 471944 4 375 TC B31204 TC A35681 A34376 22 471944 4 500 T6 B31204 T6 A35681 A34376 13 471944 4 625 TD B31204 TD A35681 A34376 23 471950 4 690 TE B31204 TE A35681 A343...

Page 8: ...n Pin Outs 0V Gnd A B Z Alm Vin A B Z Alm 10 Pin MS Avtron on 12 Cable Y A CW Pin A D E C NC B G H I NC 10 Pin MS Mini Twist Lock R S A CW Pin F A B C NC D H J K NC 10 Pin Mini Industrial Avtron Pinout P A CW Pin 1 2 3 4 5 6 7 8 9 10 10 Pin Mini Industrial Northstar Pinout G A CW Pin 1 2 3 4 NC 6 7 8 9 NC 3 Cable Sealed W A CW Color BLK GRN BLU ORG BRN RED YEL GRA WHT VIO Phasing is defined as the...

Page 9: ...IRING 2 Pair 3 Pair 4 Pair 5 Pair Belden Alpha 9552 9553 9554 1328A 2242C 2243C 2244C 2245C 5 24 Volts Out Customer Equipment A B Z GND 0 K1 0V 1 K2 E 2 Ub K0 ZONE 2 HAZARDOUS AREA SAFE AREA ENCODER LINE DRIVER OPTION 7 Typical Cable 500 150M max 18AWG Twisted Pair Overall Shield See A ached for Connector Op on Pin Outs SINGLE ENDED 2 PHASE WIRING v alm 5 24 Volts Out Customer Equipment ZONE 2 HAZ...

Page 10: ...Y 115 VAC SINK 100 mA MAXIMUM Q5 MMFT6661 ENCODER FUNCTIONAL DIAGRAM ØB ØA ØA ØB LINE DRIVER NOTE 1 CR8 L W P Z See specifications for Zone 2 power supply limits Example 2 Alarm Output Using Separate VDC Power Supply and Relay Applies to all XR56 models except wiring options G R and S ALARM OUTPUT CONNECTION Avtron THIN LINE II encoders provide an alarm signal if maintenance is required under spec...

Page 11: ... 584 0 100 14 8mm 2 5mm ROTOR ALIGNMENT GROOVE Rotor magnetic strip aligns with groove A 0 21 5 3 MIN 0 27 6 9 MIN 0 31 7 9 MIN 0 38 9 7 MIN A ADD L SHAFT LENGTH REQ D FOR V RING 0 19 0 02 4 6 0 5 0 24 0 03 6 1 0 8 0 28 0 04 7 1 1 0 0 35 0 05 8 9 1 3 2 75 3 00 70 0 79 4 0 38 9 7 MIN 0 35 0 05 8 9 1 3 Add 0 22 5 6 for cover depth 3 00 75mm 1 50 2 63 38 1 66 7 0 87 1 38 22 2 34 9 0 50 0 63 12 7 15 8...

Page 12: ... 3 67 93 2 Assembled 0 53 13 5 1 66 42 2 1 42 36 0 OPTION W 0 53 13 5 36 50 927 0 MIN 4 31 109 5 1 1 29 1 1 29 4 31 109 5 1 574 40 0 2 13 54 0 0 18 4 5 0 217 5 50 4 Holes 3 10 78 7 0 25 6 3 0 18 4 6 Ø 12 502 12 504 Ø317 55 317 60 1 85 47 0 Ø 12 500 12 498 Ø 317 50 317 45 6 21 157 8 3 83 97 3 LED ALARM INDICATOR 1 2 14 NPT OPTIONAL 2nd ISOLATED OUTPUT COVER PLATE SINGLE OUTPUT ONLY 45 Ø 0 671 17 0 ...

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