Avtron K711 Manual Download Page 4

Safety Considerations 

Avtron Load Bank  •  Part Number K711D36027 

 
 

 

1-2 

are not disconnected before servicing.  Maintenance work must be done only by qualified 
personnel. 

   6. 

The Load Bank must be used in a cool, well ventilated area as described in the 
INSTALLATION section of this manual.  Do not allow exhaust air to recirculate through the 
Load Bank.  This causes a constant rise in cooling air temperature and may cause the Load 
Bank to overheat. 

 
   7. 

Venting the heated air from the exhaust toward overhead cables, sprinkler systems, or into a 
room with insufficient volume or "Make-Up" air is a definite hazard.  The Load Banks 
should be used in a cool, well ventilated area.  This Load Bank is specifically designed for  
use within an enclosure. 

 
   8. 

After running a load test, residual heat may be removed from the Load Bank and 
downstream duct work by allowing the fans to operate for a few minutes after load is 
removed.  This procedure is not required for maintaining Load Bank integrity, but it may 
guard operating personnel from possible burn injuries. 

 
   9. 

The operator should avoid coming in contact with the resistor elements or surrounding 
covers during and for some time after operation.  These portions of the Load Bank become 
quite hot and may result in a serious burn should contact be made with them. 

 
 10. 

Do not allow objects to enter or block the air intake or exhaust of the Load Bank.  A 
blockage can cause Load Bank overheating.  If an object enters the screens, it will cause 
damage to the resistor elements, possibly shorting them and causing shock and/or fire 
hazards. 

 
 11. 

Operators must not operate the Load Bank with the access panels or screens removed.  To do 
so exposes the operator and other persons to possible personal injury from electrical shock. 

 
 12. 

Emergency Shutdown Procedure 

 

  A. 

In an emergency, turn off the MASTER LOAD switch, then the generator.  The 
MASTER LOAD switch will allow disconnection of all load steps. 

 

  B. 

The power ON/OFF switch will disconnect all load steps.  The Generator Emergency 
"OFF" switch should be located near the load system. 

 
 13. 

An approved electrical fire extinguisher should be on hand at all times. 

 
 14. 

It is the responsibility of the customer to take diligent care in installing the Load Bank.  The 
National Electrical Code (NEC), sound local electrical and safety codes, and the 
Occupational Safety and Health Act (OSHA) should be followed when installing the 
equipment to reduce hazards to persons and property.   

 

15.

 

Read and heed all 

WARNING

 and 

CAUTION

 statements in the manual. 

 
 

Summary of Contents for K711

Page 1: ...AVTRON MODEL K711 LOAD BANK Part Number K711D36027 600 kW 480 VAC 3 Phase 60 Hz 50 50 100 100 100 100 and 100 kW CFM REQUIRED 61152 2004 Avtron Manufacturing Inc Cleveland Ohio...

Page 2: ...TENANCE 5 1 Section VI REPLACEMENT PARTS LIST 6 1 APPENDIX Avtron Load Bank Troubleshooting Guide SUPPLEMENTAL INFORMATION Avtron Bulletin 202 Installation Notes Engine Generator Duct Type Load Banks...

Page 3: ...because the function of the Load Bank is the dissipation of electrical energy there are inherent dangers to operators and equipment These dangers are outlined in this section Electrical energy is tra...

Page 4: ...some time after operation These portions of the Load Bank become quite hot and may result in a serious burn should contact be made with them 10 Do not allow objects to enter or block the air intake o...

Page 5: ...the Load Bank will apply load blocks of 100 150 150 and 200 kW sequentially After an adjustable exercise period the load steps will be removed based upon adjustable timed settings The control panel c...

Page 6: ...D AVTRON CAN PROVIDE START UP SERVICE AT A NOMINAL CHARGE AVTRON ALSO WILL PROVIDE TELEPHONE ASSISTANCE IF REQUIRED BY CALLING 216 641 8310 1 Verify the Load Bank placement meets the installation requ...

Page 7: ...hin 10 of the required voltage W A R N I N G Control power is present on terminal block in steps 4 through 6 5 Verify the proper relays energize with each individual load switch A Turn on each load st...

Page 8: ...triction of Cooling Air Any obstruction located within five 5 feet of the inlet and twelve 12 feet of the exhaust hood duct will restrict the Load Bank s airflow Airflow is also restricted when two or...

Page 9: ...ies of these load connections are shown on the Load Bank schematic diagram D36028 GROUNDING A permanent ground conductor must be connected to the Load Bank enclosure by an individual ground wire to pr...

Page 10: ...ntrol panel to the OFF position Place MODE SELECT MANUAL AUTOMATIC operation toggle switch to MANUAL position 2 Verify that all electrical connections Control Load and Grounding to the Load Bank have...

Page 11: ...TIC OPERATION 1 Place all switches on the control panel to the OFF position Place MODE SELECT MANUAL AUTOMATIC operation toggle switch to the AUTOMATIC position 2 Verify that all electrical connection...

Page 12: ...programmed exercise cycle controlled by K215 will allow the engine generator to cool down under a no load condition When the proper temperature is sensed K51 will energize K51 will initiate the adjus...

Page 13: ...sonal injury from electrical shock or from the moving fan blade may result if ALL sources of power are not disconnected Refer to the SAFETY CONSIDERATIONS section of this manual Eye protection should...

Page 14: ...he hardware where required 5 Inspect all magnetic contactors to make sure that the contacts are not severely pitted or corroded The contacts must move freely and be properly seated 6 Clean all dirt an...

Page 15: ...s information However changes are sometimes necessary and revisions to the parts list may be made at any time without notice REFERENCE DESIGNATORS Service personnel may use this parts list along with...

Page 16: ...STRUMENT 370908 2 TRANSFORMERS 7RBT801 CONTROL ENCLOSURE ASSEMBLY D36083 1 SCHEMATIC INTCON DIAGRAM D36028 REF S50 SWITCH TOGGLE CARLINGSWITCH 360591 1 2GL54 73 S1 7 20 21 SWITCH TOGGLE CARLIGSWITCH 3...

Page 17: ...3SQ XF102 103 FUSE 3A 600V LITTELFUSE 324453 2 KLDR 3 F104 106 FUSE 1A 600V LITTELFUSE 324449 3 KLDR 1 K202 204 206 RELAY TIME DELAY CROUZET 351981 4 208 88 865 215 XK51 201 210 SOCKET RELAY POTTER BR...

Reviews: