Avtron K711 Manual Download Page 3

 

 

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AVTRON MODEL K711 

 LOAD 

BANK 

 

Part Number K711D36027 

 
 

 

SECTION I 

 
 SAFETY 

CONSIDERATIONS 

 
 
 

Throughout this manual, you will find 

WARNING

 and 

CAUTION

 statements.  Personal injury or 

death may occur to an operator using or repairing the equipment if a 

WARNING

 statement is 

ignored.  Damage to the equipment and potentially hazardous conditions for personnel may occur if 

CAUTION

 statement is ignored. 

 
Each Avtron unit is safety checked for opens and shorts, and the insulation is high potential tested to 
ensure safe operation.  All fuses, safety interlocks, and related safety equipment have been proven 
reliable as part of the testing procedure of each unit. 
 
As part of your safety program, an initial inspection after receiving the unit(s) and periodic 
preventive maintenance and safety inspections should be conducted to ensure the reliability and 
safety built into your Avtron equipment. 
 
The Model K711 Load Bank is an industrial test unit designed to be used indoors safely.  The unit 
will be installed in an enclosure.  However, because the function of the Load Bank is the dissipation 
of electrical energy, there are inherent dangers to operators and equipment.  These dangers are 
outlined in this section. 
 
Electrical energy is transformed into heat by the resistors.  This heat must be removed from the Load 
Bank by the customer-supplied cooling fans/blowers.  If there is any restriction or stoppage of 
airflow, the Load Bank will overheat and may start a fire.  It is recommended that: 
 
   1. 

The operator should read the manual before using the Load Bank. 

 
   2. 

Run an approved ground wire from the Load Bank ground lug(s) to the generator frame.  
Run an approved ground wire from the generator frame to a good earth ground.  Size ground 
wire in accordance with National Electrical Code and any local codes. 

 
   3. 

Do not bypass the exhaust over-temperature switch to prevent nuisance tripping. 

 
   4. 

Replace any burned out bulbs on the control panel.  Each lamp is an indication that a system 
is active or has failed and is important to the operation of the Load Bank and safety of the 
operator. 

 
   5. 

Maintenance  personnel  must  always  exercise caution when the access panels or intake 
screens are removed.  Personal injury from electrical shock may result if all sources of power 

Summary of Contents for K711

Page 1: ...AVTRON MODEL K711 LOAD BANK Part Number K711D36027 600 kW 480 VAC 3 Phase 60 Hz 50 50 100 100 100 100 and 100 kW CFM REQUIRED 61152 2004 Avtron Manufacturing Inc Cleveland Ohio...

Page 2: ...TENANCE 5 1 Section VI REPLACEMENT PARTS LIST 6 1 APPENDIX Avtron Load Bank Troubleshooting Guide SUPPLEMENTAL INFORMATION Avtron Bulletin 202 Installation Notes Engine Generator Duct Type Load Banks...

Page 3: ...because the function of the Load Bank is the dissipation of electrical energy there are inherent dangers to operators and equipment These dangers are outlined in this section Electrical energy is tra...

Page 4: ...some time after operation These portions of the Load Bank become quite hot and may result in a serious burn should contact be made with them 10 Do not allow objects to enter or block the air intake o...

Page 5: ...the Load Bank will apply load blocks of 100 150 150 and 200 kW sequentially After an adjustable exercise period the load steps will be removed based upon adjustable timed settings The control panel c...

Page 6: ...D AVTRON CAN PROVIDE START UP SERVICE AT A NOMINAL CHARGE AVTRON ALSO WILL PROVIDE TELEPHONE ASSISTANCE IF REQUIRED BY CALLING 216 641 8310 1 Verify the Load Bank placement meets the installation requ...

Page 7: ...hin 10 of the required voltage W A R N I N G Control power is present on terminal block in steps 4 through 6 5 Verify the proper relays energize with each individual load switch A Turn on each load st...

Page 8: ...triction of Cooling Air Any obstruction located within five 5 feet of the inlet and twelve 12 feet of the exhaust hood duct will restrict the Load Bank s airflow Airflow is also restricted when two or...

Page 9: ...ies of these load connections are shown on the Load Bank schematic diagram D36028 GROUNDING A permanent ground conductor must be connected to the Load Bank enclosure by an individual ground wire to pr...

Page 10: ...ntrol panel to the OFF position Place MODE SELECT MANUAL AUTOMATIC operation toggle switch to MANUAL position 2 Verify that all electrical connections Control Load and Grounding to the Load Bank have...

Page 11: ...TIC OPERATION 1 Place all switches on the control panel to the OFF position Place MODE SELECT MANUAL AUTOMATIC operation toggle switch to the AUTOMATIC position 2 Verify that all electrical connection...

Page 12: ...programmed exercise cycle controlled by K215 will allow the engine generator to cool down under a no load condition When the proper temperature is sensed K51 will energize K51 will initiate the adjus...

Page 13: ...sonal injury from electrical shock or from the moving fan blade may result if ALL sources of power are not disconnected Refer to the SAFETY CONSIDERATIONS section of this manual Eye protection should...

Page 14: ...he hardware where required 5 Inspect all magnetic contactors to make sure that the contacts are not severely pitted or corroded The contacts must move freely and be properly seated 6 Clean all dirt an...

Page 15: ...s information However changes are sometimes necessary and revisions to the parts list may be made at any time without notice REFERENCE DESIGNATORS Service personnel may use this parts list along with...

Page 16: ...STRUMENT 370908 2 TRANSFORMERS 7RBT801 CONTROL ENCLOSURE ASSEMBLY D36083 1 SCHEMATIC INTCON DIAGRAM D36028 REF S50 SWITCH TOGGLE CARLINGSWITCH 360591 1 2GL54 73 S1 7 20 21 SWITCH TOGGLE CARLIGSWITCH 3...

Page 17: ...3SQ XF102 103 FUSE 3A 600V LITTELFUSE 324453 2 KLDR 3 F104 106 FUSE 1A 600V LITTELFUSE 324449 3 KLDR 1 K202 204 206 RELAY TIME DELAY CROUZET 351981 4 208 88 865 215 XK51 201 210 SOCKET RELAY POTTER BR...

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