AVR AVK 854 Installation, Operation And Maintenance Manual Download Page 7

 

 

Page 7 of 10 

Copyright © AVK Holding A/S, original version, rev. 10, 30-June-2020

 

 

7.  Installation and commissioning 

The valve is sensible to dust and dirt on its upper parts where the piston slides in the cylinder, 
so if installed outdoors or in a dusty or otherwise dirty environment it must be protected in a 
suitable valve chamber with sufficient cover from objects and debris falling from above. 

Do not install closer than 6 pipe diameters downstream of tees or elbows or other irregularities; 
this can cause violent turbulence and cavitation inside the valve and reduce its performance 
and durability. 

WARNING: Prior to installation make sure that all pressurized lines involved in the installation 
are isolated, depressurized and drained before starting any work. Failure to do so may result in 
sudden pressure release and subsequent severe injury or death. 

  Position the valve housing on the flange and fit the bolts 

  Tighten the bolts diagonally in increments to make sure the flanges are kept parallel and 

finally tighten to correct torque 

  Assemble lever and float with the filler cap pointing upwards, install them on the valve 

housing with the fulcrum and hinge pins and secure them with split pins 

  Check for freedom of movement and alignment 

  Make sure the valve sealing areas are clean and lubricated with a lubricant suitable for 

the medium 

  If necessary to touch up coating that has been damaged during installation, make sure 

that no paint is applied to the bearings or sealing surfaces. 

When the pipeline has been charged, inspect for leaks and adjust as necessary in accordance 
with the maintenance instructions. 

Operate the valve over a full stroke and check for free movement. 

 

8.  Application hazards 

Unless properly isolated the valve should not be installed in applications where the ambient 
temperature can reach values below the freezing point of the liquid. 

The seals are exceptionally well suited for use with water but exposed to hydrocarbons they will 
dissolve and render the valve leaking. 

Do not use with flammable liquids. 

Saltwater and brine will corrode the standard materials used in the valve, but alternative more 
corrosion-resistant materials may be available; contact AVK for further information. 

Operation at max. allowed pressure and very low flow for prolonged periods can cause 
cavitation and damage to the valve seat. 

 

 

 

Summary of Contents for AVK 854

Page 1: ...or in the top of a reservoir to control the filling and maintain a pre determined water level The system operates by a float that closes the valve when rising and opens it when lowering The float is m...

Page 2: ...Page 2 of 10 Copyright AVK Holding A S original version rev 10 30 June 2020 1 AVK series 854 exploded view...

Page 3: ...ess steel PP 8 Lever Steel stainless hot dip galvanized 9 Hinge pin Stainless steel 10 Fulcrum pin Stainless steel 11 Bushing Bronze 12 Links Steel hot dip galvanized 13 Split pin Stainless steel copp...

Page 4: ...2 AVK series 854 parts list 3 3 Table of contents 4 4 Principle of operation 5 5 Health and safety at work 5 6 Receiving and storage 6 7 Installation and commissioning 7 8 Application hazards 7 9 Oper...

Page 5: ...ke sure all relevant Health and Safety issues and regulations are adhered to prior to and during installation or maintenance work carried out on this product It is the end user s responsibility to ens...

Page 6: ...be carried out carefully The load must be put gently to the ground without dropping Lift only by means of shackles in the flange bolt holes or slings around the body casting Do not lift the assembled...

Page 7: ...he filler cap pointing upwards install them on the valve housing with the fulcrum and hinge pins and secure them with split pins Check for freedom of movement and alignment Make sure the valve sealing...

Page 8: ...ure to do so may result in sudden pressure release and subsequent severe injury or death In case the valve does not operate easily check the internals of the valve 1 Support float and lever so that th...

Page 9: ...ove 15 4 Check seal ring for cracks or damage replace if necessary 5 Install seal ring 6 Remove bottom nut 20 7 Take apart valve guide 19 piston 5 and main seal 18 8 Check main seal for cracks or dama...

Page 10: ...ressure flow combination does not cause cavitation Symptom Valve leaks from main seal Cause Impurities between valve seat and main seal Cure Clean the piston assembly and replace the seal if damaged I...

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