AVR AVK 854 Installation, Operation And Maintenance Manual Download Page 6

 

 
Page 6 of 10 
Copyright © AVK Holding A/S, original version, rev. 10, 30-June-2020

 

All workers handling the product must be aware of the weight of the components or assemblies 
to be handled and manipulated during installation and maintenance.  

It is essential that staff undertaking these operations are adequately trained and it is the 
responsibility of the end user that only trained and competent staff undertake these duties. 

This manual has been designed to assist, but it cannot replace quality training in the workplace. 
However, the AVK technical staff is always available and ready to answer questions relating to 
specific problems that may not be covered by this manual. 

AVK’s products are designed to be fit for purpose and to a high reliability standard. This 
provides a safe, low risk product when used correctly for the purpose for which it was designed. 
However, this assumes that the equipment is used and maintained in accordance with this 
manual, and the user is advised to study it and to make it available to all staff that may need to 
refer to it. 

AVK cannot be held responsible for incidents arising from incorrect installation, operation or 
maintenance. The responsibility for this rests wholly with the end user. 

 

6.  Receiving and storage 

The valve housing, float and lever are shipped in separate boxes. 

Unloading must be carried out carefully. The load must be put gently to the ground without 
dropping. Lift only by means of shackles in the flange bolt holes or slings around the body 
casting. 

Do not lift the assembled valve in fulcrum pins, fulcrum bracket or float lever. 

If a forklift is used it shall have sufficient capacity to lift the required weight and have a valid 
inspection certificate. 

All workers involved in the unloading shall be able to perform their functions. They shall wear 
safety boots, safety vest, safety goggles and hard hat. 

All slings used for the lifting shall be of sufficient strength. A record shall document that they 
have been stored under cool, dry conditions away from sunlight and chemical atmosphere, and 
that they still perform according to their marked strength. 

Immediately after unloading the item should be inspected for compliance with specifications and 
damage in shipment. 

Compliance with specification check shall as a minimum comprise size, pressure class, flange 
type and float material. 

Damage in shipment check shall as a minimum comprise: coating, seating surfaces, bent levers 
or shafts, cracked parts, loose bolts, missing parts or accessories or any other evidence of 
mishandling during shipment. 

Each item should be operated through one complete open-close cycle in the position in which it 
is to be installed. 

Storage shall be under dry, cool conditions, away from direct sunlight and corrosive or 
otherwise chemically active atmosphere. 

Make sure the main seal rubber ring is not compressed during storage. 

Summary of Contents for AVK 854

Page 1: ...or in the top of a reservoir to control the filling and maintain a pre determined water level The system operates by a float that closes the valve when rising and opens it when lowering The float is m...

Page 2: ...Page 2 of 10 Copyright AVK Holding A S original version rev 10 30 June 2020 1 AVK series 854 exploded view...

Page 3: ...ess steel PP 8 Lever Steel stainless hot dip galvanized 9 Hinge pin Stainless steel 10 Fulcrum pin Stainless steel 11 Bushing Bronze 12 Links Steel hot dip galvanized 13 Split pin Stainless steel copp...

Page 4: ...2 AVK series 854 parts list 3 3 Table of contents 4 4 Principle of operation 5 5 Health and safety at work 5 6 Receiving and storage 6 7 Installation and commissioning 7 8 Application hazards 7 9 Oper...

Page 5: ...ke sure all relevant Health and Safety issues and regulations are adhered to prior to and during installation or maintenance work carried out on this product It is the end user s responsibility to ens...

Page 6: ...be carried out carefully The load must be put gently to the ground without dropping Lift only by means of shackles in the flange bolt holes or slings around the body casting Do not lift the assembled...

Page 7: ...he filler cap pointing upwards install them on the valve housing with the fulcrum and hinge pins and secure them with split pins Check for freedom of movement and alignment Make sure the valve sealing...

Page 8: ...ure to do so may result in sudden pressure release and subsequent severe injury or death In case the valve does not operate easily check the internals of the valve 1 Support float and lever so that th...

Page 9: ...ove 15 4 Check seal ring for cracks or damage replace if necessary 5 Install seal ring 6 Remove bottom nut 20 7 Take apart valve guide 19 piston 5 and main seal 18 8 Check main seal for cracks or dama...

Page 10: ...ressure flow combination does not cause cavitation Symptom Valve leaks from main seal Cause Impurities between valve seat and main seal Cure Clean the piston assembly and replace the seal if damaged I...

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