AVOTurboworld – For All Your Turbo Needs
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Page 17 of 25
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Created on 6/17/08 12:30 PM
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Turbocharger Air Intake System
Step 23 –
Fit turbocharger discharge hose to the turbocharger compressor cover, the end with the
115 degree bend is the turbocharger end
(Fig 29)
. Fit supplied clamps but don
’
t tighten as yet.
Spray hose connections with WD-40 which will assist with sliding the hose connections on.
Fit the supplied 2.75” silicone hose joiner
(
PN:EMK05C01
)
to the intercooler discharge. Fit intercooler
discharge and loosely clamp to throttle body using the supplied hose clamps
(Item 86)
.
Fit other end of turbocharger discharge hose to intercooler, this is the end with the 90 degree bend.
Check to make sure that the compressor discharge hose is not kinked or twisted.
Using supplied mounting nuts and bolts
(Item 89+90+91)
and fit RH and LH intercooler mounting
brackets
(Item 99+100)
to the intercooler and inlet manifold
(Fig 30)
. Re-use the rubber mounting
bushes and sleeves from the stock airbox mounting brackets and bolt down the intercooler.
Fig 29
Fig 30
Step 24 –
Fit supplied AVO Turboworld sequential blow-off valve
(Item 95)
to intercooler
(Fig 29)
using supplied short rubber hose joiner
(Item 93)
and hose clamps
(Item 94)
. Connect blow-off
valve vent return to turbocharger intake pipe using supplied short rubber hose joiner
(
PN: FNF67T01
)
using supplied hose clamps
(Item 98)
.
Connect blow-off valve vacuum hose
(Item 96)
to the spare vacuum fitting on the stock intake
manifold
(Fig 27)
.
Turbocharger Air Intake System
Step 25 -
Remove RH inner fender plastic liner panel. Position cruise control actuator inside of
inner fender area
(Fig 31).
Fit up cruise control actuator as shown, mark holes through stock
mounting bracket and drill two new 6mm mounting holes. Use supplied 6mm bolts and nuts to
attach cruise control actuator to inner fender area.
NOTE! Use care when drilling the inner fender so as not to drill through wiring looms and other engine
bay accessories. Check carefully before drilling holes. Always use approved eye protection when
drilling.
Cut cruise control wiring connector and extend wiring loom. Ensure all electrical joints are soldered
and properly insulated. Reconnect to vehicle wiring harness.
