V1.0
INSTALLATION & SERVICE MANUAL
AV-OL-KT-I2
Obstruction Lighting Kit
ICAO - I-2
Page 1: ...V1 0 INSTALLATION SERVICE MANUAL AV OL KT I2 Obstruction Lighting Kit ICAO I 2...
Page 2: ...2 Version No Description Date Reviewed Approved Design 1 0 AV OL KT I2 Manual Launch September 2019 P Naidu W Evans M Sugars...
Page 3: ...n and Setup 12 6 1 System Overview 12 6 1 1 GPS Synchronisation 12 6 1 2 AV OL MI 13 6 1 3 AV OL LI 15 6 1 4 T2 Controller 17 6 1 5 Interface Wiring 18 7 0 Unpacking Installation Wiring and Setup 19 7...
Page 4: ...lying with the requirements of ISO 9001 2015 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your lighting kit and be...
Page 5: ...ents in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess...
Page 6: ...AC or 24 48 VDC solar compatible and comes with Star2M monitoring via GSM or SATCOM as options The best in class system power draw allows tower owners to utilize solar for locations lacking reliable a...
Page 7: ...r 4 75in 121mm 4 69in 119mm 5 4in 137mm PCD 7 874 200 00 6 Places 1 x MI Obstruction Light AV OL IMB or AV OL IMC 9in 230mm 4in 104mm 6in 151mm Note Mounting hardware not included 1 x Control Unit 23...
Page 8: ...Radii X X X 0 002210 001 000 1 2 Model Rev Sealite 0 7 6 5 4 3 2 1 1 2 Zone Rev Model Rev ECR No Description Date General Tolerances Linear X X X X XX 1 2 0 3 0 1 Angular X X X 1 0 0 5 2 0 0 5 Radii...
Page 9: ...g Bracket Low Intensity Fixtures Remote Monitoring and Control Avlite offers remote Star2M monitoring via GSM or SATCOM Operators can remotely monitor the status of their installation from a compatibl...
Page 10: ...nit Wall mounted mounting accessories available Top Junction Box Mounting accessories available Middle Junction Box Mounting accessories available Certifications and Compliance CE EN61000 6 3 2007 EN6...
Page 11: ...igned to guarantee the required beam pattern of the obstruction light Make sure any nearby obstacles do not impede the lights beam pattern When installing comply with all local electrical code s Mains...
Page 12: ...n External Photocell allows the lights to automatically switch between day and night mode In night mode the MI is illuminated red and either flashes for Type B or remains steady burning for Type C The...
Page 13: ...the base of the lens PCD 7 874 200 00 6 Places RED Status LED Lantern Status Lantern Condition Steady Flat Battery cut off is in effect OFF Battery voltage is less than 10 0V Slow High Voltage ON Batt...
Page 14: ...with the GPS every 15 minutes Slow Flashing 1 5s on 1 5s off Night Operation Synchronized ON Normal operating condition Lantern is synchronized to GPS enabled lanterns 2 Quick flashes every 11s Night...
Page 15: ...ore information regarding the LI Single Obstruction light Fixture please consult the relevant sections of the corresponding service and installation manual LED Fault In the event of a singular LED fau...
Page 16: ...ciated alarm in the event of a power or LED fault Note External dry contact monitoring is unavailable if remote monitoring via GSM or Satcom has been enabled A Photocell Bypass Switch is provided with...
Page 17: ...1 4 Interface Wiring Top Junction Box Power cable 2 x 14mm 2 Data cable 4 x 3mm 2 T2 Controller Data cable 3 x 2 5mm 2 Power cable 2 x 14mm 2 External Photocell Power Data cable 3 x 2 5mm2 Middle Junc...
Page 18: ...imum of 4 satellites need to be in view for the built in GPS receiver to collect time data At dusk the light sensor will turn the light on If time data is available the MI will come on synchronised to...
Page 19: ...position when power is connected DO NOT connect power to the PCU when the control panel power switch is toggled to the PWR position This may result in damage to the power sources WARNING DO NOT conne...
Page 20: ...Cutter Tongue Groove Pliers Silicone Sealant Cable Jacket Trimmer optional Utility Knife Electrical Tape Insulated Terminal Crimper Wire Strippers 10AWG to 18AWG Range 2 5mm Hex Key 2 0mm Flat Blade P...
Page 21: ...ll wired with 7 5 metre flying lead 7 2 5 Installation Recommendation Note The sequence of steps can be adjusted for site requirements 1 Wire and test the system on ground level Conduct a basic functi...
Page 22: ...ess when the door of the control unit is completely open a Attach the required mounting hardware to the top and bottom of the Control Unit b Mount the Control Unit with the previously attached mountin...
Page 23: ...wer or installation structure using the required mounting fixtures The following considerations should be taken into account when mounting the external Photocell Mount in a reasonable location at eye...
Page 24: ...reaker 5 labelled PC 24VDC on terminal block 1 in the Control Unit Connect the white negative conductor from the External Photocell to the PC Common labelled terminal on terminal block 1 in the Contro...
Page 25: ...unting Bracket for medium intensity fixtures to the tower and bolting the MI to the bracket 6 Mount the top junction box Note Mounting hardware for junction boxes is not supplied 7 Wire MI to top junc...
Page 26: ...terminal in the top junction box Connect the green alarm signal NC conductor from the MI to the NC labelled terminal in the top junction box Connect the black Photocell Input IN1 conductor from the MI...
Page 27: ...bles Wiring instructions Power Cable Connect the black positive conductor from the 48VDC terminal in the top level junction box to circuit breaker 2 label MI 24VDC on terminal block 1 in the Control U...
Page 28: ...28...
Page 29: ...conductor from the top level junction box to the MI Alarm Common labelled terminal on terminal block 1 in the Control Unit Connect the black alarm signal NC conductor from the top level junction box t...
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Page 31: ...res Optional Conduit Locknut and Nipple Optional 9 Mount the LI Single Fixture Obstruction lights x3 Thread a pipe thread cord grip to the LI and attach the light to an owner supplied bracket or optio...
Page 32: ...cable Connect the red positive conductor from the LI to the appropriately marked VDC terminal for marker 1 2 3 or 4 if installed in the mid level junction box Connect the black negative conductor from...
Page 33: ...33 Connect the orange Alarm COM conductor from the LI to the appropriately marked Alarm COM terminal for marker 1 2 3 or 4 if installed in the mid level junction box Connect the Green NC conductor fr...
Page 34: ...hite PC Input IN1 conductor from the LI to the appropriately marked PC terminal for marker 1 2 3 or 4 if installed in the mid level junction box Refer to section 7 2 3 Cabling Requirements for recomme...
Page 35: ...e black negative CTRL 24VDC conductor from the middle junction box to the LI 24VDC labelled terminal on terminal block 1 in the Control Unit Connect the orange CTRL Alarm COM conductor from the middle...
Page 36: ...36 Refer to section 7 2 3 Cabling Requirements for recommended cable sizes...
Page 37: ...Wiring the Control Unit AC Installation Connect the incoming power conductors to the appropriate terminals i e AC Line 1 AC line 2 and AC Neutral on the power switch on terminal block 1 in the Control...
Page 38: ...y burning lights b Day mode Uncover the External Photocell and check day operation is functioning as expected All lights should be off 4 Turn the Photocell Bypass Switch to Override and ensure that al...
Page 39: ...al light manuals for light maintenance Ensure Photocell is free from debris i e snow leaves etc for reliable and continuous operation 9 0 Replacement Parts If replacement parts are required please cal...
Page 40: ...eck junction box wiring All LI Single fixture lights are out No Alarm Junction box wiring Check junction box wiring Cable to junction box Check controller to junction box cable connections at both end...
Page 41: ...Control Box Single fixture middle lights are not operational top light red flashing during the day Wired incorrectly or wire s lose Photocell failure PLC failure Check wiring between Photocell and PLC...
Page 42: ...42 Notes...
Page 43: ...AV OL KT I2 Obstruction Light Kit Installation Service Manual Latest products and information available at www avlite com 43...
Page 44: ...ailable Avlite Systems Australia 61 0 3 5977 6128 Avlite Asia Pte Ltd Singapore 65 6908 2917 Avlite USA LLC USA 1 603 737 1311 We believe technology improves navigationTM avlite com info avlite com Ai...
