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15

If the droop accessory has been supplied with the generator
it will have been tested to ensure correct polarity and set to a
nominal level of droop.  The final level of droop will be set
during generating set commissioning.

6.2.1 SETTING PROCEDURE

Depending upon available load the following settings should
be used - all are based on rated current level.

0.8pf LOAD 

(at full load current)

SET DROOP TO 3%

Zero pf LOAD   (at full load current) 

SET DROOP TO 5%

Setting the droop with low power factor load is the most
accurate.

Run each generator as a single unit at rated frequency or
rated fre 4% depending upon type of governor and
nominal voltage. Apply available load to rated current of the
generator. Adjust 'DROOP' control to give droop in line with
above table. Clockwise rotation increases amount of droop.

Note 1

Reverse polarity of the CT will raise the generator voltage
with load. The polarities S1-S2 shown on the wiring
diagrams are correct for clockwise rotation of the generator
looking at the drive end. Reversed rotation requires S1-S2 to
be reversed.

Note 2

The most important aspect is to set all generators equal. The
precise level of droop is less critical.

Note 3

A generator fitted with droop circuit, operated as a single unit
at rated load 0.8pf, is unable to maintain the usual +/-

½

%

regulation.

A shorting switch can be connected across S1-S2 to restore
regulation for single running.

Important !

LOSS OF FUEL to an engine can cause
its generator to motor with consequent
damage to the generator windings.
Reverse power relays should be fitted to
trip main circuit breaker.

LOSS OF EXCITATION to the generator
can result in large current oscillations
with  consequent damage to generator
windings. Excitation loss detection 
equipment should be fitted to trip main
circuit breaker.

6.3 OVERVOLTAGE DE-EXCITATION BREAKER

This provides positive interruption of the excitation power in
the event of overvoltage due to loss of sensing or internal
AVR faults including the output power device.

Important !

When the circuit breaker is supplied
loose the AVR is fitted with a link on
terminals K1-K2 to enable operation of

 

AVR. When connecting the circuit
breaker this link  must be removed.

6.3.1 RESETTING THE BREAKER

In the event of operation of the circuit breaker, indicated by
loss of generator output voltage, manual resetting is
required. When in the "tripped" state the circuit breaker
switch lever shows "OFF". To reset move the switch lever to
the position showing "ON".

Danger

 !

Terminals which are 'LIVE' with the
generating set running are exposed
when the AVR access cover is
removed. Resetting of the circuit
breaker must be carried out with he
generating set  stationary, and engine
starting circuits  disabled.

When fitted in the generator, access to the breaker is gained
by removal of the AVR access cover.

The circuit breaker is mounted on the AVR mounting bracket
either to the left or to the right of the AVR depending upon
AVR position. After resetting the circuit breaker replace the
AVR access cover before restarting the generating set.
Should resetting of the circuit breaker not restore the
generator to normal operation, refer to section 7, following
Fault Finding Procedure.

6.4 FAULT LEVEL CURRENT LIMIT - TRANSFORMERS

These accessories work in conjunction with the AVR circuits
to provide an adjustment to the level of current delivered into
a fault. One current transformer (CT) per phase is fitted to
provide current limiting on any line to line or line to neutral
fault.

Note: The W phase CT can also provide "DROOP". Refer to
6.2.1. for setting droop independent of current limit.

Adjustment means is provided with the "I/LIMIT" control
potentiometer on the AVR. Refer to Fig. 1 in section 4.5 for
location. If current limit transformers are supplied with the
generator the limit will be set in accordance with the level
specified at the time of order, and no further adjustment will
be necessary. However, should the level need to be
adjusted, refer to the setting procedure given in 6.4.1.

6.4.1 SETTING PROCEDURE

Run the generating set on no-load and check that engine
governor is set to control nominal speed.

Stop the generating set. Remove the wires to terminals  -
K1,K2, and insulate the 'BARE ENDS' to make safe. Connect
a 5 amp 240V AC switch across the terminals K1-K2.

Turn the "I/LIMIT" control potentiometer fully anticlockwise.
Short circuit the stator winding with a bolted 3 phase short at
the main terminals. An AC current clip-on ammeter is
required to measure the winding lead current.

Summary of Contents for HVSI824

Page 1: ...1 LVSI824 MVSI824 HVSI824 LVSM824 Installation Manual ...

Page 2: ...arrying out maintenance Disable closing circuits and or place warning notices on any circuit breakers normally used for connection to the mains or other generators to avoid accidental closure Observe all IMPORTANT CAUTION WARNING and DANGER notices defined as Important Important refers to hazard or unsafe method or practice which can result in product damage or related equipment damage Caution Cau...

Page 3: ...cle earthmoving cranes etc Fixed installation industrial factory process plant Fixed installation residential commercial and light industrial home office health Energy management Combined heat and power and or peak lopping Alternative energy schemes The standard generators are designed to meet the industrial emissions and immunity standards Where the generator is required to meet the residential c...

Page 4: ... 4 3 VOLTAGE FREQUENCY 8 4 4 4 AVR SETTINGS 8 4 5 GENERATOR SET TESTING 9 4 5 1 TEST METERING CABLING 9 4 6 INITIAL START UP 9 4 7 LOAD TESTING 10 4 7 1 AVR ADJUSTMENTS 10 4 7 2 UFRO Under Frequency Roll Off 10 4 7 3 OVER V Over Voltage 10 4 7 4 EXC TRIP Excitation Trip 11 4 7 5 TRANSIENT LOAD SWITCHING ADJUSTMENTS 11 4 7 5 1 DIP 11 4 7 5 2 DWELL 11 4 8 ACCESSORIES 11 SECTION 5 INSTALLATION PART 2...

Page 5: ...llows 1 3 SERIAL NUMBER LOCATION Each generator has its own unique serial number stamped into the upper section of the frames drive end end plate Inside the terminal box two adhesive labels have been fixed each carrying the generators unique identity numbers One label has been fixed to the inside of the terminal box sheet metal work and the second label fixed to the saddle supporting the terminal ...

Page 6: ...d Hz setting preventing over excitation at low engine speeds and softening the effect of load switching to relieve the burden on the engine It also provides over excitation protection during fault conditions and over voltage protection with provision for operating an external circuit breaker and additional adjustable elements are incorporated to shape and optimise the heavy load switching capabili...

Page 7: ...use in a maximum ambient temperature of 40 C in accordance with B S 5000 Ambients in excess of 40 C can be tolerated with reduced ratings refer to the generator nameplate for rating and ambient In the event that the generator is required to operate in an ambient in excess of the nameplate value or at altitudes in excess of 1000 metres above sea level refer to the factory The generators are of air ...

Page 8: ...entry into the right hand side of the terminal box when viewed from generator N D E Cable entry from the left hand side is possible if specified at time of order The terminal box is constructed with a removable panel for easy adaptation to suit specific glanding requirements Within the terminal box there are insulated terminals for line and neutral connections and provision for earthing The neutra...

Page 9: ...rotor through the fan It is inessential that that the support strip is removed before the machine is run Before removing the strap and support brackets the following steps must be followed 1 Once the Alternator is on site and positioned closely to its final position remove the shaft locking strap fitted across the front of the shaft 2 Couple the alternator to the engine Note the rotor support brac...

Page 10: ...d megger U to ground Repeat for V phase with U and W grounded and W phase with U and V grounded The insulation resistance should not be less than 50MΩ and the polarisation index should be in the order of 2 or greater at 20 C If these values cannot be achieved the winding should be dried out as detailed in the Service and Maintenance section of this manual Danger 4 4 1 3 HV GENERATORS A 5000 V moto...

Page 11: ...d be placed on top of the winding lead termination and clamped between the two nuts provided as shown below Caution MV HV LOAD CABLE TERMINATION Extending the load terminals by means of an extension bar may cause excessive side loads on the ceramic terminal insulators and should be avoided Caution Check that all wiring terminations for internal or external wiring are secure and fit all terminal bo...

Page 12: ...ake the adjustment correctly 4 7 2 UFRO Under Frequency Roll Off The AVR incorporates an underspeed protection circuit which gives a voltage speed Hz characteristic as shown in Fig 2 Fig 2 The UFRO control potentiometer sets the knee point Symptoms of incorrect setting are a the light emitting diode LED indicator adjacent to the UFRO control potentiometer being permanently lit when the generator i...

Page 13: ... trade off between frequency dip and voltage dip 4 7 5 1 DIP The dip function control potentiometer adjusts the slope of the voltage speed Hz characteristic below the knee point as shown in Fig 3 Fig 3 4 7 5 2 DWELL The dwell function introduces a time delay between the recovery of voltage and recovery of speed The purpose of the time delay is to reduce the generator kW below the available engine ...

Page 14: ...00V Motorised Instrument MV Generators 2500V Motorised Instrument HV Generators 5000V Motorised Instrument The measured Insulation Resistance should be above the value stated in the table below GENERATOR TYPE LV MV HV 5 Meg Ohms 50 Meg Ohms 200 Meg Ohms If these values cannot be achieved the windings should be dried out as detailed in the Service and Maintenance Section of this manual A 1000V inst...

Page 15: ...tting of differential protection current transformers Provision has been made for an earth leakage detection current transformer which is positioned between the star point and neutral terminal On MV and HV generators the main stator winding has six leads brought out to terminals in the terminal box The three leads brought to the neutral terminal have been arranged to allow for the provision of dif...

Page 16: ...et conditions 1 2 and 3 when closing the circuit breaker will generate excessive mechanical and electrical stresses resulting in equipment damage Once connected in parallel a minimum instrumentation level per generator of voltmeter ammeter wattmeter measuring total power per generator and frequency meter is required in order to adjust the engine and generator controls to share kW in relation to en...

Page 17: ...the circuit breaker this link must be removed 6 3 1 RESETTING THE BREAKER In the event of operation of the circuit breaker indicated by loss of generator output voltage manual resetting is required When in the tripped state the circuit breaker switch lever shows OFF To reset move the switch lever to the position showing ON Danger Terminals which are LIVE with the generating set running are exposed...

Page 18: ...R CONTROLLER PFC3 This accessory is primarily designed for those generator applications where operation in parallel with the mains supply is required Protection against loss of mains voltage or generator excitation is not included in the unit and the system designer must incorporate suitable protection The electronic control unit requires both droop and kVAr current transformers When supplied with...

Page 19: ...d N I Application Guidelines or which have been improperly stored or which have been repaired adjusted or altered by any person except ourselves or our authorised agents or in any second hand goods proprietary articles or goods not of our own manufacture although supplied by us such articles and goods being covered by the warranty if any given by the separate manufacturers Any claim under this cla...

Page 20: ... Industrial 3 Naciones San Luis Potosi SLP C P 78395 Tel 00 48 26 84 00 Fax 00 48 26 84 05 3 GERMANY AvK DEUTSCHLAND GmbH Co KG Niederlassung Dreieich Benzstrasse 47 49 63303 Dreieich Tel 49 61 03 50 39 0 Fax 49 61 03 50 39 40 8 NORWAY NEWAGE NORGE A S kern Naeringspark Kabeigt 5 Postboks 28 kern 0508 Oslo Tel Oslo 47 22 97 44 44 Fax 47 22 97 44 45 4 INDIA C G NEWAGE ELECTRICAL LIMITED C33 Midc Ah...

Page 21: ...les Microsoft Office Templates Normal dot Title SAFETY PRECAUTIONS Subject Author Jane Lilley Keywords Comments Creation Date 27 06 02 11 37 Change Number 14 Last Saved On 01 07 02 10 03 Last Saved By Anita Fountain Total Editing Time 28 Minutes Last Printed On 01 07 02 10 04 As of Last Complete Printing Number of Pages 20 Number of Words 8 494 approx Number of Characters 48 420 approx ...

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