AVK 641 Series Field Maintenance And Instruction Manual Download Page 4

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INTRODUCTION / DESCRIPTION

AVK Valves Swing Check Valves are primarily designed and manufactured for the prevention of

reversal and are suitable for

potable water or sewage applications. The operation of the valve is fully automatic allowing liquid to

in one direction only.

The function of the external lever and weight, where

is to provide additional weight loading to the valve disk, thus giving mechanical

assistance towards closure. The position of the weight is adjustable and allows the closure rate to be varied to suit the actual working
conditions.

Swing check valve options covered by this manual

Free shaft with cover
Lever and weight
Lever, weight and guard

HEALTH AND SAFETY AT WORK

Please ensure that all relevant Health and Safety issues and regulations are strictly adhered to, prior to and during any

installation or maintenance work carried out on these valves.
It is essential that wherever work is being undertaken on a valve that may involve the release of any internal pressure, the valve
is fully depressurised prior to any work being carried out, and the line drained.
It is also essential that the user handling the valve is aware of the weight of the components or assemblies to be handled and
manipulated during installation and maintenance. It is the end users responsibility to ensure that safe working practices are
followed at all times.

Whenever AVK Valves products are installed, operated, or maintained, the inherent dangers of pressurised liquids and gasses, which can
be severe, must be addressed.
Therefore, it is essential that staff undertaking these operations are adequately trained and it is the responsibility of the end user to ensure
that only trained and competent staff undertake these duties.
This manual has been designed to assist, but it can never fully replace quality training in the workplace. However AVK Valves technical staff
are always available to answer any questions relating to

problems that may not be covered by this manual.

AVK Valves products are designed and manufactured to be

for purpose, and to a high and reliable standard. This provides a safe product

with minimum risk to health when used correctly for the purpose for which it was designed.
However, this assumes that the equipment is used and maintained in accordance with this manual, and the user is advised to study this
manual, and to make it available to all staff that may need to refer to it.
AVK Valves cannot be held responsible for any incidents arising from incorrect installation, operation or maintenance. The responsibility for
this must rest wholly with the end user.

Note:

These valves are 

NOT

 designed for “end of line”’ services.

SPARE PARTS

The use of inferior materials or parts in a valve can have serious consequences. Therefore it is absolutely essential that in order to guarantee
the highest level of safety and performance, only genuine AVK Valves spare parts are be used.

AVK Valves cannot accept any responsibility whatsoever for the

and subsequent failure of any non-AVK Valves or non-approved parts.

DESIGN CONSTRAINTS

Please consider the following points when selecting your valve:

Consideration should be given at the design stage where valves will be located to give access for operation, adjustment, maintenance

and repair.

If a valve is installed less than 6 diameters downstream of an elbow or tee etc., it will experience very high-localised

velocities that are far in excess of the average velocity. This high velocity will result in excessive turbulence within the valve
and variations in performance may be experienced, therefore installation in this area should be avoided.

Valves must be provided with adequate support. Adjoining pipework must be supported to avoid the imposition of pipeline

strains on the body which may impair its performance

Heavy Valves may need independent support or anchorage

With proximity switch

Summary of Contents for 641 Series

Page 1: ...D INSTRUCTION MANUAL DN700 DN1000 TABLE OF CONTENTS EXPLODED ASSEMBLY PARTS LIST INTRODUCTION DESCRIPTION HEALTH AND SAFETY AT WORK SPARE PARTS DESIGN CONSTRAINTS STORAGE AND HANDLING INSTALLATION SWING LEVER AND WEIGHT LEVER WEIGHT AND GUARD MAINTENANCE TROUBLESHOOTING DISASSEMBLY FOR INSPECTION RE ASSEMBLY AFTER INSPECTION AVK GROUP A S FREE SHAFT WITH COVER PROXIMITY SWITCH ...

Page 2: ...page 1 AVK Series 641 Swingcheck Valve Exploded Parts Breakdown DN700 DN1000 18 20 21 26 25 28 27 24 22 23 19 33 34 35 32 31 29 30 17 15 16 7 8 9 10 11 12 5 6 4 3 2 1 13 14 ...

Page 3: ...A276 316 20 O Cord EPDM 70 Shore A 21 Collar Large PA 6 6 Polyamid Ultramid A3K Naturel 22 Bush on body big hole Al Bronze BS EN12163 CW307G 23 Grade A4 70 24 Nut SS ISO 3506 Grade A4 r e v e L 5 2 SS EN 10088 1 W 1 4401 26 Socket Set Screw 27 Nut SS ISO 3506 Grade A4 28 Hex Socket Head SS ISO 3506 Grade A4 29 Weight Grey iron EN 1561 EN GJL 30 Socket Set Screw SS EN 10088 1 A4 gr 70 31 Lifter DI ...

Page 4: ...workplace However AVK Valves technical staff are always available to answer any questions relating to problems that may not be covered by this manual AVK Valves products are designed and manufactured to be for purpose and to a high and reliable standard This provides a safe product with minimum risk to health when used correctly for the purpose for which it was designed However this assumes that t...

Page 5: ...he ground and protected by a weather proof cover Handling INSTALLATION Correct installation of the Series 641 Check Valve is important for proper operation It may be installed in either horizontal normal system operation then be done in graduated steps using the crossover tightening method The appropriate torques should be used ...

Page 6: ...Direction of Flow Front View Top View Fig 1 Horizontal Mountin page 5 Close position ...

Page 7: ...page 6 Direction of Flow Front View Rear View Fig 2 Vertical Mounting Close position ...

Page 8: ...Vertical Mounting Direction of Flow Direction of Flow Horizontal Mounting Fig 3 Optimal Leverage Configurations page 7 open position open position ...

Page 9: ...de Fig 4 the Lever onto the Hinge stem and position as shown in figure 4 Secure the Lever with the Washer and Nut and tighten Attach the Weight and tighten the hex screw and nut to hold the weight in place A medium strength thread locking compound such as Loctite should be used to attach the Lever and Weight Nut Spring Washer Lever Weight Socket set Hex Socket screw Nut ...

Page 10: ...n of Flow DN700 DN1000 HEX SOCKET HEAD Washer Nut Bracket for guard Guard back Distance Piece Guard front HEX SOCKET HEAD shown in figure 5 Secure the Lever with the Wahser and Nut and tighten Attach the Weight and tighten the hex screw to hold the weight in place A medium strength thread locking compound such as Loctite should be used to attach the Lever and Weight Attach the bracket for guard an...

Page 11: ...eds to be attached to the hinge stem Change the stud r e v o c c i t s a l p d n a d n a l g c i t s a l p e h t d e t n u o m e g n a l f d n a l G n o r e g n o l t i b e l t t i l a s a s t l o b Fig 6 DN700 DN1000 Cover Direction of Flow Cover for free shaft Nut Stud bolt Washer Gland for free shaft Gland Gland flange ...

Page 12: ...without outside shaft the valve can have a proximity switch option as figure 8 shown The bracket for the proximity can be mounted on the cover Check the cover make sure the boss on the cover at right position as figure 8 shown Then tighten the bracket with hex bolts D i r e c t i o n o f f l o w Fig 7 Switch 1 Proximity switch Mouting Plate Free shalft Set screw C Proximity switch Hex bolt Bracket...

Page 13: ...e operated even partially about once a month 2 Inspection Should be carried out thoroughly every six months If inspection of the valve is required follow the INSPECTION Instructions 3 O rings and O cord When faulty O rings and O cord are the cause of leaks care should be taken to ensure that the replacements are of the correct material 4 Vibration After lengthy periods of operation connecting bolt...

Page 14: ...losed Remove and inspect disc for damage Replace if necessary Ensure that the sealing surface in the valve body is clean and undamaged Valve does not open or close Verify operating pressure is high enough to open the valve Disassemble the valve to check for an obstruction in the valve or pipeline Gland flange Tightened the stud bolts on Gland flange If leakage persists replace the the ...

Page 15: ... or death before the cover can be removed If equipped with a lever weight and guard the front part guard may need 2 Remove the bolts nuts and washers from the cover take off the cover release the set screw on the lifter then lift the whole disc assembly 3 Release the stud bolts on Gland flange remove the Gland flange then take off the higne stem on the lever and weight Gland side figure 9 4 Inspec...

Page 16: ...lts and washers on position tighten the nut incrementally in a crossover Pattern to ensure that the cover doesn t bend and o cord is evenly compressed 5 If equipped any other stuff also remount them 4 If equipped with a lever and weight assembly remount weights if necessary If equipped with a lever and weight and guard assembly remount weights if necessary and remount front part guard at last by t...

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