AVK 145 Series Installation, Operation And Maintenance Manual Download Page 4

INSTALLATION, OPERATION AND MAINTENANCE MANUAL – ORIGINAL VERSION

AVK GATE VALVES FOR WATER AND FIRE PROTECTION

SERIES 145

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MI GateValve 145 rev. AC 2020 GB

4.2 INSPECTION AFTER UNLOADING

At the time of receipt, the resilient seated gate valves should be inspected for damage in shipment. The initial inspection should 

verify compliance with specifications, direction of opening, size and shape of the operating nut, number of turns to open or 

close, and type of end connections. A visual inspection of the seating surfaces should be performed to detect any damage 

in shipment or scoring of the seating surfaces. Inspection personnel should look for bent stems, cracked parts, loose bolts, 

missing parts and accessories, and any other evidence of mishandling during shipment. Each valve should be operated through 

one complete opening and closing cycle in the position in which it is to be installed.

4.3 STORAGE

1.  Resilient seated gate valves should be stored in a manner that protects them from the atmosphere, preferably indoors.

2.  The valves should be stored with the wedges in the nearly closed position to prevent unnecessary compression of the 

rubber compound.

3.  The resilient wedges should also be protected from sunlight, ozone and chemical exposure.

4.  In colder climates, valves should be drained and left slightly open before storage. Failure to do so may result in cracking 

the valve castings.

5.  Valves stored outside should be stored with the wedges in vertical position. If the valves are stored in horisontal or flat 

position, rainwater may accumulate in the valve cavity, then freeze and crack the castings.

5. INSTALLATION AND TESTING

5.1 INSPECTION PRIOR TO INSTALLATION

1.  Visually inspect each valve for any foreign material in the interior of the valve, and 

remove it if present.

2.  Inspect each valve in a similar manner as described in section 4.2 “INSPECTION AFTER 

UNLOADING”.

5.2 INSTALLATION

1.  All exposed bolts should be checked for proper tightness.

2.  Where practical, valves should be located in easily accessible areas.

3.  Valves should be supported and aligned to avoid damage to the valves. Valves should 

not be used to correct misaligned piping.

4.  Tighten bolts and nuts following the crossover method shown in Fig. 1 to load the pipe 

and valve evenly and to prevent stress on the joints.

5.3 TESTING AFTER INSTALLATION

WARNING

The line must be isolated, depressurised and drained before installing or removing the valve 

from the system line. Failure to do so may cause pressure to be released resulting in severe 

injury or death.

NOTE

Before closing a fire protection system control valve for maintenance or inspection, permission to shut down the affected fire 

protection systems must be obtained from the proper authorities, and all personnel who may be effected by this decision must 

be notified.

It is recommended that automatic sprinkler systems are inspected, tested and maintained by a qualified inspection service.

The owner is responsible for inspection, maintenance and testing of the fire protection system and devices in accordance with 

the applicable standards of the authorities having jurisdiction.

Fig. 1

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2

3

4

5

6

7

8

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INSTALLATION AND TESTING

INSPECTION PRIOR TO INSTALLATION:

1. Visually inspect each valve for any foreign material in the interior of the valve, and remove it if present. 

2. Inspect each valve in a similar manner as described in the "INSPECTION AFTER UNLOADING" section of this manual.

INSTALLATION:

1. All exposed bolts should be checked for proper tightness. 

2. Where practical, valves should be located in easily accessible areas.

3. Valves should be supported and aligned to avoid damage to the valves. 

    Valves should not be used to correct the misaligned piping.

4. Tighten the bolts and nuts in the crossover method shown in Fig. 2, to load the pipe and valve evenly and prevent stress 

    on the joints.

Fig. 2

Summary of Contents for 145 Series

Page 1: ...ing 4 3 Storage 5 Installation and testing 5 1 Inspection prior to installation 5 2 Installation 5 3 Testing after installation 5 4 Application hazards 6 Operation and maintenance 6 1 Tools 6 2 Operation 6 3 Maintenance procedures 6 3 1 Inspection 6 3 2 Record keeping 7 Repair procedures 7 1 NRS valve repairs 7 1 1 Wrench nut repair 7 1 2 Upper stem seal components repair 7 1 3 Bonnet gasket repla...

Page 2: ...All series 145 valves are configured for CTC operation and have flanged end connections to ANSI B16 42 class 150 This manual will provide you with the information needed to properly install and maintain the valves and to ensure a long service life 2 EXPLODED VIEW Page 2 12 MI GateValve 145 rev AC 2020 GB American AVK Series 145 Resilient Seated Gate Valve Exploded Parts Breakdown F220 F201 F221 F2...

Page 3: ...F215 OS Y stem assembly Stainless steel stem Wedge pin Wedge 304 Stainless steel 304 Stainless steel EPDM encapsulated ductile iron core with integral nylon wedge shoes F216 Bonnet bolts Zinc plated steel F217 NRS bonnet Ductile iron ASTM A536 F218 Bonnet gasket NBR F219 Body Ductile iron ASTM A536 F220 Wrench nut handwheel bolt Zinc plated steel F221 Wrench nut handwheel washer Zinc plated steel ...

Page 4: ...esent 2 Inspect each valve in a similar manner as described in section 4 2 INSPECTION AFTER UNLOADING 5 2 INSTALLATION 1 All exposed bolts should be checked for proper tightness 2 Where practical valves should be located in easily accessible areas 3 Valves should be supported and aligned to avoid damage to the valves Valves should not be used to correct misaligned piping 4 Tighten bolts and nuts f...

Page 5: ...ON HAZARDS 1 Resilient seated gate valves should not be installed in lines where service pressure will exceed the rated working pressure of the valve 2 Resilient seated gate valves should not be used for throttling service unless the design is specifically recommended for that purpose or approved in advance by the manufacturer 3 Resilient seated gate valves should not be used in applications that ...

Page 6: ... of packing or seals If leakage is observed all defective O rings seals gaskets or end connection sealing parts should be replaced If the leakage can not be corrected immediately the nature of the leakage should be reported promptly to those who are responsible for repairs If the valve is inoperable or irreparable the precise valve location should be noted to save time for repair crews The conditi...

Page 7: ...nut bolt F220 and wrench nut washer F221 using a 1 2 13mm wrench for DN65 100 valve sizes and an 11 16 17mm wrench for DN150 200 valve sizes page 7 REPAIR PROCEDURES In most instances in order to keep system down time to a minimum complete valve assembly replacement is implemented This also may be preferable due to physical access restrictions in the area of the valve in question If this is the ca...

Page 8: ...Bolts F227 using the appropriate sized Allen Wrench See page 5 3 Remove the Gland Flange F228 4 When performing step 3 verify the location of the Upper Stem Seal O rings quantity 2 F230 and the Stem Seal Bushing F231 They may be located on the Stem F233 See Fig 4A or in the counterbore of the Gland Flange F228 See Fig 4B 5 There is a groove or recess in the bottom of the Gland Flange F228 for the ...

Page 9: ... 2 Once the hot melt glue has been removed use 5 16 or 8mm Allen wrench to remove the 2 vavle Bonnet Bolts F216 and a 3 8 or 10mm Allen wrench for valve sizes 3 8 See Fig 5B 3 Replace the Bonnet Gasket F218 Place the Bonnet gasket into the relief in the Bonnet F217 and insert the Bonnet Bolts F216 into the bolt holes in the Bonnet F217 and through the Bonnet Gasket F218 4 Re assemble in reverse or...

Page 10: ...zed lugs Be sure to align the lugs in the correct location See Fig 6B 5 Align the Upper Stem Nut F201 with the Lower Stem Nut F205 And insure that there is full engagement of the lugs 6 Carefully turn the Handwheel F202 in the opening direction until the Yoke Bonnet F263 is fully down and resting on the Body F219 CAUTION When lowering the head assembly back on the body take care to ensure that the...

Page 11: ...probe to access the three Stem Seal O rings F211 NOTE These O rings are split type o rings When replacing them insure that the splits DO NOT align Rotate the splits at approximately 30 degree intervals Use a light coat of FDA approved food grade grease for lubrication See Fig 7B 3 Reverse steps 2 and 3 for re assembly CAUTION Do not over tighten the upper pair of Gland Follower Bolts F261 Tighten ...

Page 12: ...e connections Corrective action Tighten flange hardware Corrective action Verify gasket is not damaged Replace if necessary PROBLEM Valve hard to operate Probable cause Gland bolts too tight or unevenly tightened Corrective action Loosen and then re tighten gland bolts evenly Probable cause If the valve has not been operated over a prolonged period of time build up may occur on the internal parts ...

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