AviPro Aicraft, Ltd. Bearhawk N33RB Builder'S Assistance Manual Download Page 19

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As with setting the angle of incidence, the

goal of setting the dihedral isn’t so much that you
hit  exactly  one  degree  but  that  both  wings  be  as
close  to  being  exactly  the  same  as  possible.
Everything having to do with rigging the airplane
after you get it flying is made a thousand times eas-
ier, if the airplane is symmetrical about the center-
line. 

Order of Operations

Once the wings are in place on the fuselage,

as in the last section, the steps to be taken are: 

1. Double check the fuselage for being level

in both directions. 

2. Set the wing dihedral on each side
3. Trim the strut material to length
4. Squeeze the strut ends down to accept the

fittings.

5. Temporarily hang struts on airplane 
6. Mark fittings
7. Remove and drill holes for bottom fitting

in  one  side  of  strut  only. ALL HOLES ARE  ON
ONE  SIDE  OF  STRUT ONLY UNTIL LAST
OPERATION.

8. Put back on airplane with bottom fitting

bolted to outside of strut but top fitting clamped.
Recheck lengthwise position of fitting. 

9. Remove, drill one hole for top fitting and

bolt.

10. Reinstall and clamp top fitting in posi-

tion and mark. 

11. Remove and drill another

hole for the top fitting. 

12.  Reinstall  for   one  last

check

13.  Remove,  drill  rest  of

holes in one side of strut only.

14. Insert fittings inside strut

and use fitting to guide drill through
other side of strut. 

12.  Insert  final  bolts  and

you’re finished. 

Level the Fuselage

Yeah, we know, we leveled

it in last section but level it again.
The  accuracy  of  your  dihedral,
which  also  determines  your  rig-

ging,  will  depend  on  having  the  fuselage  level.
We’re going to recheck it several more times dur-
ing the process of building the wing struts. 

Set the Dihedral

The  plans  call  for  1  degree  of  dihedral,

which is 2.9” (2 29/32”) difference from the root to
the tip. But the truth is it doesn’t  have  to  be  that
exact. In fact, round it up to 3.0” to make measur-
ing easier. The easiest places to measure that and be
accurate are at the edges of the lower skin where it
hits the main spar at both ends. 

Set the water level up with one end right at

the lower skin next to the fuselage   and the other
end suspended from the outer end of the skin with
a  clamp  of  some  sort.  Just  tape  the  tube  to  the
clamp and adjust things until the water at the inner
end  is  exactly  level  with  the  bottom  edge  of  the
skin. 

An excellent alternative to the water level is

to  use  a  3’ bubble level with a 5/8” block at one
end. Set it on the top skin, over the main spar.

ALL OF  THIS  ASSUMES  YOU  HAVE

THE  FUSELAGE  EXACTLY LEVEL.  IF  IT’S
NOT LEVEL, NONE OF THIS WILL WORK.

Using  the  sheet  rock  lifts  or  a  2  x  4  “T”,

adjust  everything  until  there  is  exactly  2  29/32”
between the level of the water in the outer end of
the tube and the skin at the spar.

So you aren’t driving yourself nuts trying to

A water level is set up so you can measure exactly 2 29/32” (3.0” is close enough)
rise, root to tip. Measure at the edges of the bottom skin where it comes across the
bottom of the main spar.

Wings: Setting the Dihedral and Making the Struts

Summary of Contents for Bearhawk N33RB

Page 1: ......

Page 2: ...Cut hole in bottom skins for aux tanks if applicable 20 Install aux tank straps pump and plumbing 21 Fabricate aux tank cover install nut plates 22 Run conduit for aux tank pump and nav light wiring...

Page 3: ...m is so light don t attempt to unpack the wings in a wind because it ll pick up the big pieces of foam even as you try to get them out of the crate From this point on remember that every thing in the...

Page 4: ...70 100 30 40 80 5 16 24 100 140 225 60 85 140 3 8 24 160 190 390 95 110 240 7 16 20 450 500 840 270 300 500 The wings don t weigh very much 150 pounds but they are not only awkward but very easily da...

Page 5: ...to be made between the spar flange and the edge of the skin Use the front row of holes as guides to drill the stiffener and hold it in place while drilling the rear holes To visualize what you re tryi...

Page 6: ...heavy extruded aluminum angle 1 4 thick 2 or so wide and squeeze the rivets using the angle as both a straight edge and as an interface between the squeezer the heads of the riv ets The procedure is a...

Page 7: ...e outboard arms has to be slid in place first see photo Because both the torque tube and the bearings have been painted it s a good idea to remove the paint from both the inside of the bearings and th...

Page 8: ...l the flap springs now which will help hold everything under tension and keep everything from moving A Note About Drilling The back side of every hole you drill is bound to have at least a certain amo...

Page 9: ...able First get a cable cutter Aircraft cable is extremely hard and difficult to cut It can be cut with a cold chisel on an anvil but a dedicated cable cutter does a much better job and you re going to...

Page 10: ...trol system including the pivot bolts for the bellcrank and those attaching the cables to it are drilled bolts using castellated nuts and cotter pins Routing the Cables When routing the aileron cables...

Page 11: ...older kits if the supplied metal is flushed to the fuselage side of the root ribs it hangs into the flap bay by about 1 4 and partially covers one of the holes in the lower rear wing skin If this happ...

Page 12: ...ht Fore and aft leveling can be accomplished by measuring the angle of the top of the front door frame Because of the hinge bushing being in the way you may have to space the level out Leveling right...

Page 13: ...he same Summarized they are 1 Measure fuselage fittings to determine any difference left to right 2 Correct the angles to match by ovaling out the wing fittings in the right direction prior to drillin...

Page 14: ...hole in the rear fitting Using a round file file away just enough of the offending metal to let the rod pass though To correct the actual mounting angle of the wings we re going to correct the angle...

Page 15: ...d marking the dimension on that then measuring the marks Do the same thing for the rear spar BUT MEASURE THE HOLE ON THE FRONT FACE OF THE SPAR Now repeat exactly the same process on the other wing an...

Page 16: ...all them lifts and use that to get the exact height needed Don t forget to pad the scaffolding to prevent scratching This is a good application for the foam that the wings were packed with Or use chea...

Page 17: ...rd against the rear fitting and put a washer or washers in the gap Ideally the spacer will fill the gap com pletely so when the fitting is squeezed by a big pair of Vice Grips it won t be bent There s...

Page 18: ...t Briefly what the jig does is index one piece of tubing in the front hole of the rear fitting while you are drilling in from the rear hole and through the spar It is available from AviPro at no charg...

Page 19: ...e leveled it in last section but level it again The accuracy of your dihedral which also determines your rig ging will depend on having the fuselage level We re going to recheck it several more times...

Page 20: ...e about 79 1 4 To make your life easier it helps if the cut you make is square so your subsequent measure ments are accurate So whatever method you use chop saw horizontal hacksaw hand hacksaw make su...

Page 21: ...the strut but the top one has a slight angle We ll first determine the position of the bottom fitting drill and bolt it in place on the outside of the strut and then finalize the position of the top...

Page 22: ...s and we can do the top fitting Drill Top Fitting Holes As a last minute check to make sure nothing moved put the strut back up on the airplane with the bottom fitting bolted to the outside of the str...

Page 23: ...termine which fitting goes with which strut and what direction they were facing when they were drilled That s just good insurance Drill the Rest of the Holes Reach inside the struts with 320 grit pape...

Page 24: ...u ll have to remove the gussets that have been temporarily pop riveted over the hing ing areas both top and bottom Don t forget to number the gussets before drilling them loose and have a corre spondi...

Page 25: ...here s the possibility you may find a hinge mount the wing part that is angled slightly wrong and may need spacers under its feet but that s not likely If you do use wide area AN 970 washers as a shim...

Page 26: ...at have yet to be completed but will be in due time They are Pouring lead in the aileron balance tubes Final riveting the trailing edges Balancing the Ailerons This can be done at any time after the a...

Page 27: ...here will be less air space in it If you can find number 12 shot great MAKE SURE IT IS LEAD BECAUSE SOME PLACES SELL STEEL SHOT WHICH ISN T HEAVY ENOUGH Although some builders have made up a paste of...

Page 28: ...of getting weight in there is stuffing the tube full of lead wool This looks like steel wool but it is lead and is available from McMaster Carr The method of installation involves nothing more than f...

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