Avid CNC PRO 60120 Series Assembly Instructions Manual Download Page 181

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3.3.1 Linear Rail Assembly

3.3.1.1

Partially thread fasteners into the linear rail as indicated.

Linear Rail, 1900mm (74-3/4")

M5 Slide-in T-Nut

M5 x 20mm Socket Head Cap Screw

Assembly Note

The outermost hole on each side of the linear rail will not use a fastener.



Extended Gantry Option

If you purchased an extended gantry, your linear rails will be 2200mm (86-5/8").



PRO60120
Assembly Instructions

Version 2020Q1.2

Summary of Contents for PRO 60120 Series

Page 1: ...PRO Series 60120 5 x 10 CNC Machine Kit Assembly Instructions Version 2020Q1 2...

Page 2: ...not required this can make the process more efficient 6 Listed below are three types of notes you will see throughout the assembly instructions Section Note Section notes can be used to denote when t...

Page 3: ...ructions below for proper use of this component 8 Heavy duty cardboard packaging tubes are used to safely ship gear rack and profile linear rails Tips are provided below for opening these packaging tu...

Page 7: ...will be parallel with the face of the extrusion Assembly Note A small allen wrench can be inserted into the hole of the T Nut and subsequently used to rotate it the full 90 PRO60120 Assembly Instruct...

Page 8: ...d packaging tubes will contain gear rack and profile linear rails Take care when opening to prevent damage to these components Cardboard Packaging Tube PRO60120 Assembly Instructions Version 2020Q1 2...

Page 9: ...Use a utility knife or similar tool to cut the cardboard 20mm 3 4 from either end of the tube 20mm 3 4 Utility Knife PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 10: ...C Clamps recommended Tape Measure Utility Knife Additional recommended tools and supplies 6mm Hex Ball end Power Bit and Drill Impact Driver Metric Combination Wrenches 8mm 10mm 13mm 16mm 17mm Metric...

Page 13: ...ead Cap Screw Total QTY 48 24 M8 Roll in T Nut Total QTY 72 2 7111 Foot Plate Total QTY 6 2 H172 Leveling Foot Total QTY 6 12 M8 x 14mm Hex Cap Screw Total QTY 36 Remaining parts from this kit used in...

Page 14: ...p screws into the t nuts through the anchor fasteners as indicated M8 x 30mm Socket Head Cap Screw 4080 Leg Crossmember Extrusion 1550mm 61 40 Series Anchor Fastener M8 Roll in T Nut PRO60120 Assembly...

Page 16: ...1 1 3 Repeat the previous steps to install anchor fasteners on both sides of the 1550mm 61 leg crossmember extrusions PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 17: ...eat the previous steps to install anchor fasteners on one side of each 750mm 29 1 2 leg extrusion 4080 Leg Extrusion 750mm 29 1 2 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Page 18: ...H172 Leveling Foot M8 x 30mm Socket Head Cap Screw M16 Hex Nut 7111 Foot Plate 4080 Leg Extrusion 750mm 29 1 2 Assembly Note It is recommended to first install the foot plate onto the extrusion befor...

Page 19: ...ially thread the leveling feet all of the way into the foot plate After machine assembly final adjustments will be made in the table leveling procedure www avidcnc com leveling squaring and tramming y...

Page 20: ...smember Assembly 1 1 3 1 Use a section of 1550mm 61 leg crossmember extrusion to join two of the 750mm 29 1 2 leg extrusion sections PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All R...

Page 21: ...1 1 3 2 Position the leg crossmember 165mm 6 1 2 from the bottom of the leg as indicated 165mm 6 1 2 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 22: ...en fasteners M6 Ball End Allen Wrench Assembly Note For tightening the anchor fasteners an M6 ball end allen wrench is required An M6 ball end driver attachment for a drill or impact driver can make a...

Page 23: ...4 1 Install M8 bolts through the gusset as indicated partially threading on the t nuts M8 Roll in T Nut M8 x 14mm Hex Cap Bolt CRP813 01 Leg Kit Gusset PRO60120 Assembly Instructions Version 2020Q1 2...

Page 24: ...ndicated and partially tighten the M8 bolts Flush with top of leg extrusion Assembly Note The top of the gusset should be roughly flush with the top of the extrusion PRO60120 Assembly Instructions Ver...

Page 25: ...sembly Note One gusset should be lowered to the dimension shown to accommodate the electronics mounting bar The dimension shown is measured from the bottom of the foot plate to the bottom of the gusse...

Page 26: ...n sections in the indicated configuration Lowered Gussets Assembly Note There will be two lowered gussets at the indicated positions All remaining gussets are flush with the top of the leg extrusion P...

Page 27: ...Bar Installation 1 1 5 1 On the indicated gussets install M8 bolts and partially thread on the t nuts M8 x 14mm Hex Cap Screw M8 Roll in T Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Page 28: ...th lowered gussets to allow room for the 1480mm 58 1 4 electronics bar extrusion to slide on the lower gussets 4080 Electronics Bar Extrusion 1480mm 58 1 4 PRO60120 Assembly Instructions Version 2020Q...

Page 29: ...1 1 5 3 Slide the electronics bar onto the gussets leaving space between it and the leg extrusions as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 30: ...4 Slide assembled anchor fasteners into the leg extrusions positioning them above and below the electronics bar as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Re...

Page 32: ...1 1 5 6 Complete this process on both sides of the electronics bar Tighten all electronics bar anchor fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 34: ...uble Anchor Assembly 120 Base Table Kit 80 40 Series Anchor Fastener 80 M8 x 30mm Socket Head Cap Screw 40 CRP810 01 M8 Double Anchor Slide in T Nut 3 CRP813 00 LEGSET HW BAG Base Table Kit 4 M8 x 14m...

Page 35: ...Installation 1 2 1 1 Slide two of the 1750mm 68 7 8 frame extrusions onto the leg assemblies as indicated 4080 Frame Extrusion 1750mm 68 7 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Page 36: ...the frame extrusion flush with the legs as indicated Fully tighten the anchor fasteners attaching the frame extrusions to the two outside legs PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Page 37: ...semblies 1560mm 61 7 16 apart as indicated 1560mm 61 7 16 Assembly Note The dimension shown is measured from the front edge of the leg extrusion PRO60120 Assembly Instructions Version 2020Q1 2 2020 Av...

Page 39: ...5 Install two splice bars into the end of one of the frame extrusions as indicated CRP810 02 Splice Bar M6 x 10mm Set Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Res...

Page 41: ...1 2 1 7 Slide a 1750mm 68 7 8 frame extrusion onto the splice bars as indicated 4080 Frame Extrusion 1750mm 68 7 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 42: ...against each other Tighten the indicated set screws Assembly Note While the assembly will stand upright in the absence of applied force be careful not to tip the assembly over PRO60120 Assembly Instru...

Page 44: ...1 2 1 10 Position the rear leg assembly 260mm 10 1 4 from the end of the frame extrusion as indicated 260mm 10 1 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 45: ...2 1 11 Use the remaining splice kits to install the other 1750mm 68 7 8 frame extrusion on the other side of the frame PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserve...

Page 46: ...ad the socket head cap screws into the anchor fasteners as indicated 4080 Crossmember Extrusion 1550mm 61 M8 x 30mm Socket Head Cap Screw 40 Series Anchor Fastener PRO60120 Assembly Instructions Versi...

Page 50: ...1 2 3 Table Crossmembers Installation 1 2 3 1 Slide the t nuts into the frame extrusion as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 52: ...crossmembers 360mm 14 3 16 apart or 400mm 15 3 4 center to center as indicated 400mm 15 3 4 360mm 14 3 16 Front of Machine Assembly Note Use dimensional lumber to help position the crossmembers as sh...

Page 53: ...er a 2x4 is recommended to a length of 360mm 14 3 16 Position this piece between the crossmembers as indicated Dimensional Lumber Cut to length of 360mm 14 3 16 PRO60120 Assembly Instructions Version...

Page 54: ...against the frame extrusion clamp the crossmembers together Assembly Note Recommended clamps are 24 Hand Trigger Clamps available at your local hardware store PRO60120 Assembly Instructions Version 2...

Page 55: ...3 6 Repeat this process to clamp the other side of the crossmember While clamped tighten the crossmember anchor fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Page 56: ...rossmember will be positioned flush against the end of the frame extrusion Back of Machine Assembly Note The rear crossmember will have a different spacing due to the length of the machine PRO60120 As...

Page 57: ...gussets that attach to the table crossmembers install two Roll in T Nuts to the bottom of the crossmember extrusion as indicated M8 Roll in T Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Page 60: ...two measurements are within 1 8 or less of each other After squaring the table tighten all anchor fasteners and leg gusset fasteners MEASURE Assembly Note Position of the leg gussets may need to be a...

Page 61: ...1 3 Table Frame Assembly without Leg Kit Section Note Skip this section if you are using an Avid CNC leg kit PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 62: ...02 Splice Bar 16 M6 x 10mm Set Screw 1 40 3100 00 40 Series Short Double Anchor Assembly 120 Base Table Kit 80 40 Series Anchor Fastener 80 M8 x 30mm Socket Head Cap Screw 40 CRP810 01 M8 Double Ancho...

Page 63: ...bar Join two pieces of 1750mm 68 7 8 frame extrusion using the splice bar as indicated 4080 Frame Extrusion 1750mm 68 7 8 CRP810 02 Splice Bar M6 x 10mm Set Screw 4080 Frame Extrusion 1750mm 68 7 8 PR...

Page 64: ...1 3 1 2 Bring the ends of the two extrusion pieces tight against each other Tighten the set screws in BOTH splice bars PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 66: ...ad the socket head cap screws into the anchor fasteners as indicated 4080 Crossmember Extrusion 1550mm 61 M8 x 30mm Socket Head Cap Screw 40 Series Anchor Fastener PRO60120 Assembly Instructions Versi...

Page 70: ...1 3 3 Table Crossmember Installation 1 3 3 1 Slide the t nuts into the spliced frame extrusion as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 73: ...0mm 15 3 4 center to center as indicated 400mm 15 3 4 360mm 14 3 16 Front of Machine Assembly Note Use dimensional lumber to help position the crossmembers as shown in the following steps PRO60120 Ass...

Page 74: ...er a 2x4 is recommended to a length of 360mm 14 3 16 Position this piece between the crossmembers as indicated Dimensional Lumber Cut to length of 360mm 14 3 16 PRO60120 Assembly Instructions Version...

Page 75: ...against the frame extrusion clamp the crossmembers together Assembly Note Recommended clamps are 24 Hand Trigger Clamps available at your local hardware store PRO60120 Assembly Instructions Version 2...

Page 76: ...3 7 Repeat this process to clamp the other side of the crossmember While clamped tighten the crossmember anchor fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Page 77: ...rossmember will be positioned flush against the end of the frame extrusion Back of Machine Assembly Note The rear crossmember will have a different spacing due to the length of the machine PRO60120 As...

Page 78: ...each direction as indicated Make adjustments until the two measurements are within 1 8 or less of each other After squaring the table tighten all crossmember anchor fasteners MEASURE PRO60120 Assembl...

Page 79: ...ection Note The remaining sections are applicable both with or without an Avid CNC leg kit Some figures are shown without a leg kit for illustrative purposes PRO60120 Assembly Instructions Version 202...

Page 80: ...t Total QTY 118 1 Linear Rail Setting Jig Kit Base Table Kit 2 Rail Alignment Jig 4 M8 x 25mm Socket Head Cap Screw 4 M8 Roll in T Nut 4 MGM 52 FAST 40 Base Table Kit 10 M8 x 12mm Button Head Cap Scre...

Page 82: ...4 1 1 Thread fasteners into a 1900mm 74 3 4 linear rail as indicated Linear Rail 1900mm 74 3 4 M5 Slide in T Nut M5 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Page 83: ...1 4 1 2 Repeat this step for each of the indicated linear rails Linear Rail 1600mm 63 Linear Rail 1900mm 74 3 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 84: ...ear rails into the frame extrusion from the back of the machine Linear Rail 1600mm 63 Assembly Note Use the upper t slot on the frame extrusion as indicated PRO60120 Assembly Instructions Version 2020...

Page 86: ...m the front of the machine slide a 1900mm 74 3 4 linear rail into the frame extrusion Front of Machine Linear Rail 1900mm 74 3 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Page 88: ...ment 1 4 2 1 Attach the rail alignment jig to the extrusion as indicated M8 Roll in T Nut Rail Alignment Jig M8 x 25mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Page 93: ...1 4 2 6 Ensure the rails are flush at the splice and leave the alignment jig clamped at this location PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 98: ...tallation 1 4 3 1 Thread fasteners into the gear rack as indicated M8 Slide in T Nut M8 x 12mm Button Head Cap Screw Gear Rack 1320mm 52 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC A...

Page 99: ...m 39 gear rack sections Gear Rack 990mm 39 Gear Rack 1320mm 52 Machine Revision For machines purchased prior to mid February 2020 assemble four 1320mm 52 and two 660mm 26 gear rack sections PRO60120 A...

Page 101: ...Gear Rack 990mm 39 Gear Rack 1320mm 52 Front of Machine Machine Revision For machines purchased prior to mid February 2020 install a second 1320mm 52 gear rack section and a 660mm 26 gear rack sectio...

Page 102: ...gear rack 100mm 4 from the front of the machine as indicated Tighten all fasteners ONLY on this gear rack section Front of Machine 100mm 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC...

Page 103: ...rack between the first two sections to align the gear rack teeth Gantry Gear Rack section Assembly Note The gear rack for the gantry can be used for this purpose PRO60120 Assembly Instructions Version...

Page 104: ...ghten the fasteners of the second gear rack section Then remove the clamps and extra gear rack section Tighten fasteners on this section only PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid...

Page 107: ...the linear bearing block Reference Edge Bearing Retainer DO NOT REMOVE GHH20CA 20mm Linear Bearing Block Assembly Note DO NOT remove the plastic bearing retainers until instructed to do so in step 1...

Page 108: ...ce edge Hand tighten the grease fittings GHH20CA 20mm Linear Bearing Block Grease Fitting Assembly Note You may need to relocate the pre installed M6 button head cap screw to the other side of the lin...

Page 109: ...the block as indicated Reference Edge Reference Edge Grease Fitting Grease Fitting Assembly Note Ensure the linear bearing blocks are oriented correctly Grease fittings face away from each other and r...

Page 110: ...1 4 4 4 Assemble the grease gun and tube of grease following the manufacturer s instructions Grease Gun PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 111: ...eedle tip adapter as indicated Hold with Adjustable Wrench Needle Tip Adapter Assembly Note Be sure to tighten the end cap after installing the needle tip adapter PRO60120 Assembly Instructions Versio...

Page 112: ...1 4 4 6 Ensure the grease gun is primed before use Lubricate the linear bearing blocks with three pumps per block PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 113: ...e loads and ambient conditions We suggest evaluating each month by cleaning the linear rails moving the blocks along them and checking for a lubricant film If a film is not present then add one additi...

Page 115: ...ed In 6 Linear Rail Dust Cover 950mm 37 3 8 Dust Cover Kit 2 Linear Rail Dust Cover 650mm 25 5 8 Dust Cover Kit 1 CRP814 00 120 FAST Dust Cover Kit 30 M8 x 16mm Flat Head Screw 30 M8 Roll in T Nut Req...

Page 116: ...Partially thread fasteners onto the linear rail dust cover as indicated M8 x 16mm Flat Head Screw M8 Roll in T Nut Linear Rail Dust Cover 950mm 37 3 8 PRO60120 Assembly Instructions Version 2020Q1 2...

Page 117: ...t the previous step to assemble six linear rail dust covers Linear Rail Dust Cover 650mm 25 5 8 Linear Rail Dust Cover 950mm 37 3 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Ri...

Page 118: ...o the top t slot as indicated from the front of the machine Front of Machine Assembled Linear Rail Dust Cover 950mm 37 3 8 Assembly Note Ensure the linear rail dust cover is oriented so it overhangs t...

Page 119: ...8 and 650mm 25 5 8 linear rail dust cover into the top t slot as indicated Assembled Linear Rail Dust Cover 650mm 25 5 8 Assembled Linear Rail Dust Cover 950mm 37 3 8 Back of Machine PRO60120 Assembl...

Page 121: ...ach the middle linear rail dust cover as indicated Linear Rail Dust Cover 950mm 37 3 8 M8 Roll in T Nut M8 x 16mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Page 124: ...per Plate 4 Rubber Bumper 4 M6 x 20mm Socket Head Cap Screw 8 M8 x 20mm Socket Head Cap Screw 3 M8 x 30mm Fine Pitch Socket Head Cap Screw 3 M8 Fine Pitch Hex Jam Nut 3 CRP812 02 Sensor Flag Required...

Page 125: ...mper as indicated Rubber Bumper CRP812 05 Bumper Plate M6 x 16mm Socket Head Cap Screw Assembly Note Fully tighten the bumper until it is seated against the bumper plate PRO60120 Assembly Instructions...

Page 126: ...s step to assemble four table bumpers as indicated Assembly Note Two of the bumpers will be assembled in a mirrored configuration as shown above PRO60120 Assembly Instructions Version 2020Q1 2 2020 Av...

Page 127: ...bumper into the extrusion as indicated M8 x 20mm Socket Head Cap Screw Assembly Note Ensure the bumper assembly is oriented correctly with the bumper plate cutout facing up PRO60120 Assembly Instructi...

Page 128: ...1 6 2 2 Repeat this procedure to install the remaining three bumper assemblies at each corner of the machine PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 129: ...1 6 2 3 At the specified locations install a sensor flag as indicated in the following steps Front of Machine PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 130: ...dicated CRP812 02 Sensor Flag M8 Fine Pitch Hex Jam Nut M8 x 30mm Fine Pitch Socket Head Cap Screw Assembly Note Use Blue Loctite on the threads of the CRP812 02 sensor flag PRO60120 Assembly Instruct...

Page 132: ...16 from the bumper plate as indicated Tighten the jam nut against the bumper plate 14 5mm 9 16 Top Down View Assembly Note The dimension shown is from a top down perspective of the machine PRO60120 A...

Page 133: ...Section 2 Riser Assembly Section Note Some figures are shown without a leg kit for illustrative purposes PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 134: ...ry Interface Plate Gantry Assembly Kit 2 CRP820 10 Joining Plate Gantry Assembly Kit 1 CRP820 00 FAST Gantry Assembly Kit 16 M5 x 12mm Socket Head Cap Screw 32 M8 x 20mm Socket Head Cap Screw 32 M8 Ro...

Page 135: ...ly tightening the fasteners CRP820 01 Riser Plate M5 x 12mm Socket Head Cap Screw Assembly Note The riser plates come as a pair with a left and right configuration Refer to the images to ensure the co...

Page 136: ...flush on the linear bearing block reference edges and fully tighten the fasteners Linear Bearing Block Reference Edge Linear Bearing Block Reference Edge PRO60120 Assembly Instructions Version 2020Q1...

Page 137: ...1 3 Partially thread M8 Roll in T Nuts onto the fasteners as indicated M8 Roll in T Nut M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserv...

Page 139: ...the fasteners 8080 Riser Extrusion 190mm 7 1 2 M8 x 35mm Flat Head Screw CRP820 02 Gantry Interface Plate Custom Gantry Height Option If you purchased a custom gantry height your 8080 riser extrusion...

Page 140: ...plate t nuts Assembly Note Ensure the bottom two t nuts on the riser plate are facing up as indicated and the long side of the gantry interface plate is facing towards the inside of the machine PRO601...

Page 142: ...r invoice or packing list For example the optional 12 gantry risers would need a 100mm 4 spacer After tightening the riser plate fasteners in the next step remove the spacer Custom Gantry Height Optio...

Page 144: ...1 3 1 Partially thread M8 Roll in T Nuts onto the fasteners as indicated M8 Roll in T Nut CRP820 10 Joining Plate M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Page 146: ...interface plate as indicated Partially tighten the joining plate fasteners 160mm 6 5 16 Assembly Note The final positioning of the joining plate will occur while installing the gantry extrusion PRO601...

Page 148: ...Section 3 Gantry Assembly Section Note Some figures are shown without a leg kit for illustrative purposes PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 150: ...Assembly Kit 1 CRP830 03 Gantry End Cap 6 M8 x 35mm Socket Head Cap Screw Remaining parts from this kit used in future sections 1 CRP820 00 FAST Gantry Assembly Kit 20 M8 Roll in T Nut 4 M8 x 35mm Soc...

Page 151: ...in T Nut 8016 Gantry Extrusion 1850mm 72 13 16 Assembly Note Ensure the indicated t nuts are in the correct orientation Extended Gantry Option If you purchased an extended gantry your extrusion will b...

Page 156: ...ote Orient the gantry end cap with the tapped holes on the bottom biased toward the outside of the machine Assembly Note Do not install fasteners in the remaining two holes of the gantry end cap these...

Page 157: ...p fasteners Assembly Note Do not install the gantry end cap on the other side of the extrusion You will need access to the extrusion t slots in future steps PRO60120 Assembly Instructions Version 2020...

Page 158: ...extrusion onto the risers Note the orientation of the gantry with the end cap on the side indicated Assembly Note This step is made easier by sliding the risers to the front of the machine PRO60120 As...

Page 160: ...om the end of the gantry interface plate as indicated Extended Gantry Option This step is applicable only for those who purchased an extended gantry 150mm 5 7 8 PRO60120 Assembly Instructions Version...

Page 161: ...usion as indicated These parts will be located in the CRP830 00 FAST XTD fastener bag Extended Gantry Option This step is applicable only for those who purchased an extended gantry M8 Roll in T Nut PR...

Page 162: ...antry interface plate as indicated Extended Gantry Option This step is applicable only for those who purchased an extended gantry M8 x 35mm Socket Head Cap Screw PRO60120 Assembly Instructions Version...

Page 163: ...with the end cap attach the gantry to the interface plate as indicated Partially tighten these fasteners M8 x 35mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC...

Page 164: ...gantry extrusion with the holes in the joining plate Assembly Note Ensure the top of the joining plate is flush with the top of the gantry extrusion PRO60120 Assembly Instructions Version 2020Q1 2 20...

Page 165: ...3 1 2 8 Thread the socket head cap screws into the t nuts as indicated M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 169: ...ry Rail Kit 1 MG SPLICE Gear Rack Splice Gantry Assembly Kit 1 MGM 39 FAST 40 Gantry Assembly Kit 8 M8 x 12mm Button Head Cap Screw 8 M8 Slide in T Nut 1 MGM 26 FAST 40 Gantry Assembly Kit 5 M8 x 12mm...

Page 170: ...ly 3 2 1 1 Partially thread the indicated fasteners into the gear rack Gear Rack 990mm 39 M8 Slide in T Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CN...

Page 171: ...ck sections as indicated Gear Rack 990mm 39 Gear Rack 660mm 26 Extended Gantry Option If you purchased an extended gantry you will use two 990mm 39 gear rack sections PRO60120 Assembly Instructions Ve...

Page 172: ...ear rack section into the indicated t slot on top of the gantry extrusion Gear Rack 990mm 39 Assembly Note Ensure the gear rack teeth are facing the correct direction as shown PRO60120 Assembly Instru...

Page 174: ...right end of the gantry extrusion as indicated 70mm 2 3 4 Assembly Note Looking from the front of the machine the measurement shown is from the right end of the gantry PRO60120 Assembly Instructions...

Page 175: ...eners ONLY on the indicated gear rack section Front of Machine Assembly Note This is the gear rack section you positioned in the previous step PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid...

Page 176: ...3 2 2 5 Clamp the gear rack splice to the two sections to align the gear rack teeth MG SPLICE Gear Rack Splice PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 180: ...03 Gantry End Cap 6 M8 x 35mm Socket Head Cap Screw 1 CRP820 00 FAST Gantry Assembly Kit 4 M8 x 35mm Flat Head Screw 8 M8 x 20mm Socket Head Cap Screw 1 Linear Rail Setting Jig Kit Same kit used in Ba...

Page 181: ...M5 Slide in T Nut M5 x 20mm Socket Head Cap Screw Assembly Note The outermost hole on each side of the linear rail will not use a fastener Extended Gantry Option If you purchased an extended gantry y...

Page 183: ...3 3 2 Linear Rail Installation 3 3 2 1 Slide the assembled linear rails into the indicated gantry extrusion t slots PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 184: ...Orient the gantry end cap with the tapped holes on the bottom biased towards the outside of the machine Assembly Note Do not install fasteners in the remaining two holes of the gantry end cap these wi...

Page 186: ...M8 x 35mm Socket Head Cap Screw Extended Gantry Option If you purchased an extended gantry repeat the process from Step 3 1 2 4 to install additional t nuts in the gantry extrusion PRO60120 Assembly I...

Page 187: ...plate fasteners as indicated M8 x 20mm Socket Head Cap Screw Assembly Note Ensure the top of the joining plate is flush with the top of the gantry extrusion PRO60120 Assembly Instructions Version 2020...

Page 190: ...t 3 3 3 1 Attach a rail alignment jig at one end of the gantry as indicated M8 Roll in T Nut Rail Alignment Jig M8 x 25mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Page 194: ...ng the fasteners remove the clamps and rail alignment jigs Assembly Note Partially tighten the lower linear rail fasteners These will be fully tightened after the gantry carriage assembly is installed...

Page 195: ...hand tighten Orientation of the linear bearing block reference edges is not important for installation on the gantry GHH20CA 20mm Linear Bearing Block Grease Fitting Assembly Note DO NOT remove the pl...

Page 196: ...ay from each other Assembly Note Refer to Step 1 4 4 3 for the correct procedure to remove the plastic bearing retainers Assembly Note Follow the same procedure as in Step 1 4 4 4 to grease the linear...

Page 198: ...Bumper 2 M6 x 20mm Socket Head Cap Screw 4 M8 x 50mm Socket Head Cap Screw 1 CRP831 02 00 Gantry Sensor Flag Kit Gantry Assembly Kit 4 M8 Roll in T Nut 4 M8 x 25mm Socket Head Cap Screw 2 CRP831 02 Se...

Page 199: ...bumper plate as indicated CRP831 01 Bumper Plate Rubber Bumper M6 x 20mm Socket Head Cap Screw Assembly Note Fully tighten the bumper until it is seated against the bumper plate PRO60120 Assembly Ins...

Page 200: ...ach the assembled bumper plate to the gantry end cap as indicated M8 x 50mm Socket Head Cap Screw Assembly Note Ensure the rubber bumper is facing inwards PRO60120 Assembly Instructions Version 2020Q1...

Page 202: ...try Option If you purchased an extended gantry use Steps 3 4 3 5 through 3 4 3 8 to install the gantry sensor flags M8 Roll in T Nut CRP831 02 Sensor Flag M8 x 25mm Socket Head Cap Screw Assembly Note...

Page 204: ...3 4 3 3 Bias the sensor flag towards the top of the gantry extrusion as indicated Fully tighten the fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 206: ...antry Option This step is applicable only for those who purchased an extended gantry M8 Roll in T Nut CRP831 02 Sensor Flag M8 x 25mm Socket Head Cap Screw Assembly Note Use the upper t slot on the ba...

Page 207: ...flag flush against the joining plate as indicated Extended Gantry Option This step is applicable only for those who purchased an extended gantry PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Page 208: ...p of the gantry extrusion as indicated Fully tighten the fasteners Extended Gantry Option This step is applicable only for those who purchased an extended gantry PRO60120 Assembly Instructions Version...

Page 209: ...s process on the other side of the gantry Extended Gantry Option This step is applicable only for those who purchased an extended gantry PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC A...

Page 211: ...try Plate Gantry Assembly Kit 1 CRP830 02 Gantry R P Plate Gantry Assembly Kit 1 CRP832 00 FAST Gantry Assembly Kit 16 M5 x 22mm Flat Head Screw 2 M8 x 20mm Dowel Pin 2 M8 x 20mm Socket Head Cap Screw...

Page 212: ...ully tighten all fasteners CRP830 01 Gantry Plate M5 x 22mm Flat Head Screw Assembly Note Ensure correct orientation of the gantry plate The cutout on the back of the plate will be on the top and faci...

Page 213: ...2 Slide the gantry plate to one end of the gantry Tighten the three indicated linear rail fasteners near the gantry plate PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Rese...

Page 214: ...Slide the gantry plate to the other end of the gantry Tighten the three indicated linear rail fasteners near the gantry plate PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights R...

Page 215: ...asteners Assembly Note You will need to move the Gantry Plate along the gantry to access all of the fasteners During this operation it will be normal to feel some resistance PRO60120 Assembly Instruct...

Page 216: ...3 5 1 5 Install dowel pins into the gantry R P plate as indicated CRP830 02 Gantry R P Plate M8 x 20mm Dowel Pin PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 217: ...6 Attach the gantry R P plate to the gantry plate as indicated Fully tighten the fasteners M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Res...

Page 219: ...p to Section 4 2 if you are using a NEMA 34 electronics package Section Note Simplified models will not depict gear teeth on the motor pulleys or drive spindles PRO60120 Assembly Instructions Version...

Page 220: ...QTY 3 1 M6 x 22mm Socket Head Cap Screw Total QTY 3 1 Cam Tensioner Total QTY 3 Remaining parts from this kit used in Section 4 3 Note The fastener kit part number listed above is applicable for NEMA...

Page 221: ...ted NEMA 23 Motor CRP201 Motor Pulley Assembly Note Ensure the motor keys are installed into the shaft prior to installing the pulley Motor keys will either be pre installed or included in a small bag...

Page 222: ...1 1 2 Adjust the motor pulley such that the top of the pulley is 28mm 1 3 32 from the motor flat 28mm 1 3 32 28mm 1 3 32 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserv...

Page 223: ...locker to the set screws Not Included Fully tighten the set screws Assembly Note Do not over tighten but ensure fasteners are completely seated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Page 224: ...4 1 2 Drive Plate Assembly 4 1 2 1 Carefully set hex nuts in the indicated slots CRP320 01 R P Plate M5 Hex Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 225: ...Partially tighten the fasteners Motor Cable M5 x 14mm Socket Head Cap Screw Assembly Note Orient the motor with the cable pointing towards the R P drive plate bearing cup PRO60120 Assembly Instructio...

Page 226: ...NEMA 23 Spindle Assembly Assembly Note Your spindle may have the shaft installed in the spindle already held in place with a plastic hex nut for protection during shipping The plastic hex nut needs to...

Page 228: ...the motor pulley and drive spindle NEMA 23 R P Drive Belt Assembly Note It may be necessary to slide the motor closer to the drive spindle as indicated PRO60120 Assembly Instructions Version 2020Q1 2...

Page 229: ...2 6 Attach the tensioner cam to the R P drive plate as indicated CRP320 03 Cam Tensioner M6 x 22mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Page 231: ...the motor to generate belt tension Assembly Note The belt should be tight enough such that the belt cannot be squeezed more than 3mm 1 8 with your fingers PRO60120 Assembly Instructions Version 2020Q...

Page 234: ...p to Section 4 3 if you are using a NEMA 23 electronics package Section Note Simplified models will not depict gear teeth on the motor pulleys or drive spindles PRO60120 Assembly Instructions Version...

Page 235: ...CRP320 00 FAST 500 CRP320 00 S500 19 1 4 M6 Hex Nut Total QTY 12 1 NEMA 34 R P Drive Belt Total QTY 3 1 5 16 Flat Washer Total QTY 3 5 M6 x 22mm Socket Head Cap Screw Total QTY 15 1 Cam Tensioner Tot...

Page 236: ...d CRP301 03 Motor Pulley NEMA 34 Motor Assembly Note Ensure the motor keys are installed into the shaft prior to installing the pulley Motor keys will either be pre installed or included in a small ba...

Page 237: ...2 1 2 Adjust the motor pulley such that the top of the pulley is 35mm 1 3 8 from the bottom of the motor flat 35mm 1 3 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserv...

Page 239: ...4 2 2 Drive Plate Assembly 4 2 2 1 Carefully set hex nuts in the indicated slots CRP320 01 R P Plate M6 Hex Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 240: ...d Partially tighten the fasteners Motor Cable M6 x 22 Socket Head Cap Screw Assembly Note Orient the motor with the cable pointing towards the R P drive plate bearing cup PRO60120 Assembly Instruction...

Page 241: ...1 25 Drive Spindle Shaft Assembly Note Your spindle may have the shaft installed in the spindle already held in place with a plastic hex nut for protection during shipping The plastic hex nut needs to...

Page 243: ...the motor pulley and drive spindle NEMA 34 R P Drive Belt Assembly Note It may be necessary to slide the motor closer to the drive spindle as indicated PRO60120 Assembly Instructions Version 2020Q1 2...

Page 244: ...2 6 Attach the tensioner cam to the R P drive plate as indicated CRP320 03 Cam Tensioner M6 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Page 246: ...the motor to generate belt tension Assembly Note The belt should be tight enough such that the belt cannot be squeezed more than 3mm 1 8 with your fingers PRO60120 Assembly Instructions Version 2020Q...

Page 250: ...ex Cap Screw Total QTY 3 1 M8 x 90mm Hex Cap Screw Total QTY 3 2 M8 Flat Washer Total QTY 6 1 Die Spring Total QTY 3 3 CRP320 00 FAST XXX CRP320 00 SXXX 19 1 1 Eccentric Collar Bearing Cap Total QTY 3...

Page 252: ...Attach the tension post to the R P plate as indicated Partially tighten the fastener Tension Post M6 x 12mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Re...

Page 253: ...ch the tension bracket to the riser plate as indicated Partially tighten the fastener R P Tension Bracket M8 x 14mm Hex Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Page 254: ...Collar Bearing Cap Pivot Shaft Assembly Note Ensure the eccentric collar bearing cap is oriented correctly It will fit over the eccentric collar bearing pre installed in the R P drive plate PRO60120...

Page 256: ...the pivot shaft Assembly Note There will be a gap between the head of the pivot shaft and the eccentric collar bearing as shown by the arrow PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Page 257: ...ing rotate it in the clockwise direction until it starts rotating inside the R P Plate Hold the eccentric collar bearing in this position while proceeding to the next step PRO60120 Assembly Instructio...

Page 259: ...ng as indicated M8 x 100mm Socket Head Cap Screw M8 Flat Washer M8 Flat Washer Die Spring Assembly Note Only thread the bolt through the first hole of the tension post PRO60120 Assembly Instructions V...

Page 261: ...ue threading in the tension bolt until the spring is seated but not compressed Then tighten 3 revolutions to tension the R P Assembly PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All...

Page 264: ...install an R P drive assembly on the gantry Assembly Note You can use a clamp to hold the R P assembly level while adjusting the eccentric collar bearing PRO60120 Assembly Instructions Version 2020Q1...

Page 265: ...the table R P drive to install the R P tensioner on the gantry Assembly Note Ensure the tensioner bracket is in the correct orientation as depicted above PRO60120 Assembly Instructions Version 2020Q1...

Page 268: ...d In 1 CRP840 00 Ballscrew Z Axis Z Axis 1 CRP840 00 FAST 18 3 Z Axis 8 M8 x 25mm Flat Head Screw Remaining parts from this kit used in future sections Required Tools 2 5mm Allen Wrench 3mm Allen Wren...

Page 269: ...crews holding the moving plate to the Z Axis M5 x 14mm Flat Head Screw Assembly Note Place these screws aside you will be reinstalling the moving plate in a future step PRO60120 Assembly Instructions...

Page 270: ...2 Remove the moving plate and set aside Assembly Note Some force may be required to remove the moving plate from the Z Axis PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Res...

Page 271: ...ews holding the metal dust covers to the Z Axis Assembly Note The remaining screws for the dust covers are included in a bag with the Z Axis PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Page 272: ...he dust cover Assembly Note Set aside the dust cover and screws that were removed these will be reinstalled after mounting the Z Axis PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All...

Page 274: ...5 1 1 6 Attach the Z Axis to the gantry carriage as indicated Fully tighten all 8 fasteners M8 x 25mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 276: ...ach the metal dust covers using the fasteners removed in previous steps M4 x 8mm Socket Head Cap Screw removed in previous steps PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Page 277: ...5 1 1 9 Attach the moving plate to the Z Axis using the fasteners removed in Step 5 1 1 1 M5 x 14mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 279: ...Oldham Assembly Z Axis 1 CRP840 00 FAST 18 3 Z Axis 4 M5 x 10mm Socket Head Cap Screw NEMA 23 applications 4 M6 x 16mm Socket Head Cap Screw NEMA 34 applications Required Tools 3mm Allen Wrench 4mm A...

Page 280: ...Oldham Coupler onto the motor as indicated NEMA 23 Motor Oldham Coupler Motor Half Assembly Note Align the key in the motor shaft with the slot in the Oldham Coupler PRO60120 Assembly Instructions Ve...

Page 281: ...hen tighten the clamping screw on the Oldham Coupler 26mm 1 1 32 Assembly Note The dimension shown is measured from the bottom of the motor boss to the top of the Oldham Coupler PRO60120 Assembly Inst...

Page 282: ...on the Z Axis as indicated M5 x 10mm Socket Head Cap Screw Assembly Note Align the motor half of the Oldham Coupler with the Oldham Coupler on the Z Axis PRO60120 Assembly Instructions Version 2020Q1...

Page 283: ...Oldham Coupler onto the motor as indicated NEMA 34 Motor Oldham Coupler Motor Half Assembly Note Align the key in the motor shaft with the slot in the Oldham Coupler PRO60120 Assembly Instructions Ve...

Page 284: ...wn Then tighten the clamping screw on the Oldham Coupler 30mm 1 3 16 Assembly Note The dimension shown is measured from the boss on the motor to the top of the Oldham Coupler PRO60120 Assembly Instruc...

Page 285: ...on the Z Axis as indicated M6 x 16mm Socket Head Cap Screw Assembly Note Align the motor half of the Oldham Coupler with the Oldham Coupler on the Z Axis PRO60120 Assembly Instructions Version 2020Q1...

Page 288: ...Screw Total QTY 6 4 M8 x 16mm Button Head Cap Screw Total QTY 8 4 M8 Roll in T Nut Total QTY 8 2 M8 Hex Flange Nut Total QTY 4 1 CT FAST PRO 19 1 Cable Track 2 M8 Roll in T Nut 2 M8 x 12mm Button Head...

Page 289: ...base extrusion as indicated Partially tighten the fasteners to allow positioning in the next step Back of Machine CRP150 03 Cable Track Tray Bracket M8 x 16mm Button Head Cap Screw M8 Roll in T Nut PR...

Page 290: ...Fully tighten the fasteners 640 25 3 16 440 17 5 16 Back of Machine 640mm 25 3 16 750mm 29 1 2 Assembly Note Dimensions shown are from the back of the machine PRO60120 Assembly Instructions Version 2...

Page 292: ...6 1 1 4 Fasten the cable track tray to the brackets as indicated M8 Hex Flange Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 293: ...artially thread fasteners into the riser cable track bracket as indicated CRP150 08 Riser Cable Track Bracket M8 Roll in T Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 20...

Page 295: ...1 2 3 Position the riser cable track bracket flush with the bottom of the riser extrusion Fully tighten the fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 296: ...nt of the tray as indicated 75mm Cable Track Section M6 Hex Jam Nut M6 Flat Washer M6 x 12mm Socket Head Cap Screw Assembly Note The fixed end of the cable track section is the one that does not rotat...

Page 297: ...section to the Riser Cable Track Bracket as indicated Fully tighten the 75mm cable track section fasteners M6 x 12mm Socket Head Cap Screw M6 Flat Washer M6 Hex Jam Nut PRO60120 Assembly Instructions...

Page 299: ...AST PRO 19 1 Cable Track 6 M6 x 12mm Socket Head Cap Screw 2 M6 Flat Washer 2 M6 Hex Jam Nut Remaining parts from this kit used in the Motors and Sensors Connections section 1 CT TRAY GANTRY PRO FAST...

Page 300: ...gantry cable track bracket to the gantry R P plate as indicated Fully tighten the fasteners CRP150 09 Gantry Cable Track Bracket M6 x 12mm Socket Head Cap Screw PRO60120 Assembly Instructions Version...

Page 301: ...bottom t slot on the gantry extrusion as indicated Partially tighten the fasteners QT40x125B Cable Track Tray M8 Roll in T Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 20...

Page 302: ...track tray as indicated Fully tighten the fasteners 355mm 14 Assembly Note The measurement shown is from the inside of the riser joining plate PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Page 303: ...slots from the end as indicated 50mm Cable Track Section M6 Hex Jam Nut M6 Flat Washer M6 x 12mm Socket Head Cap Screw Assembly Note The fixed end of the cable track section is the one that does not r...

Page 304: ...0mm cable track section to the gantry cable track bracket as indicated Fully tighten the 50mm cable track section fasteners M6 x 12mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q...

Page 306: ...1 50mm Cable Track Section 18 Links Cable Track 1 CT Z PRO FAST Cable Track 2 M5 x 12mm Flat Head Screw 2 M6 x 12mm Flat Head Screw 2 M8 x 16mm Socket Head Cap Screw 2 M5 Slide in T Nut 2 M8 Roll in...

Page 307: ...Axis Option Skip this step if you purchased the optional 12 travel Z Axis CRP150 10 Z Axis Cable Track Bracket M6 x 12mm Flat Head Screw 50mm Cable Track Section 18 Links Assembly Note The free end of...

Page 308: ...as indicated 12 Z Axis Option This step is applicable only for those who purchased the optional 12 travel Z Axis CRP150 10 Z Axis Cable Track Bracket M6 x 12mm Flat Head Screw 50mm Cable Track Sectio...

Page 309: ...rtially thread fasteners onto the other end of the cable track section as indicated M5 Slide in T Nut M5 x 12mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights...

Page 310: ...the fasteners 12 Z Axis Option Skip to Step 6 3 2 5 if you purchased the optional 12 travel Z Axis M8 Roll in T Nut M8 x 16mm Socket Head Cap Screw Assembly Note While installing the Roll in T Nuts t...

Page 311: ...6 3 2 2 Position the bracket 1 from the top of the Z Axis as indicated Fully tighten the fasteners 25mm 1 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 312: ...Slide the other end of the cable track into the extrusion as indicated Partially tighten the fasteners Use Two Center T Slots PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights R...

Page 314: ...s in Section 6 2 3 are applicable only for those who purchased the optional 12 travel Z Axis Note Orientation of T Nuts M8 Roll in T Nut M8 x 12mm Socket Head Cap Screw Assembly Note While installing...

Page 315: ...6 3 2 6 Position the bracket flush with the top of the Z Axis as indicated Fully tighten the fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 316: ...Slide the other end of the cable track into the extrusion as indicated Partially tighten the fasteners Use Two Center T Slots PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights R...

Page 319: ...and Sensor Locations 7 1 1 1 The depicted axes and sign conventions correspond to Avid CNC s Mach4 configurations Z Y Z X Y X PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights...

Page 320: ...of motor and sensor switch locations Slaved Motor Y Motor Y Switch Slaved Switch Y Switch Front of Machine X Switch X Motor Z Switch Z Motor PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Page 321: ...1 3 Motor and sensor locations for Y and Slaved axes FRONT of Machine Y Switch Slaved Switch Slaved Motor Y Switch Y Motor PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Rese...

Page 322: ...k Y Motor Through Gantry Extrusion and Table Cable Track X Switch Through Gantry Cable Track and Table Cable Track X Motor Through Gantry Cable Track and Table Cable Track Z Motor Through Gantry Cable...

Page 323: ...or cable routing viewed from the back of the machine Motor Cables Axis Color Cable X Blue 28 Y Red 28 Z Green 28 Slaved Yellow 20 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Page 324: ...Cable Y Switch Red 28 with Straight Connector Z Switch Green 28 with 90 Connector X Switch Blue 28 with 90 Connector Slaved Switch Yellow 20 with Straight Connector Y Switch Purple 20 with Straight Co...

Page 325: ...4 To route cables through the cable track use a screwdriver to lift open the individual cable track sections as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Rese...

Page 326: ...it Electronics 2 Cylindrical Proximity Sensors 3 Cube Proximity Sensors 4 M4 x 25mm Socket Head Cap Screw Proximity Cables See table in Step 7 2 1 3 for lengths Required Tools 3mm Allen Wrench Adjusta...

Page 327: ...r attach a straight connector sensor cable Install the sensor as indicated Use this procedure to install the Y Y and Slaved Switch sensors Sensor M4 x 25mm Socket Head Cap Screw PRO60120 Assembly Inst...

Page 328: ...Hex Jam Nut Included with sensor Z Sensor 22mm 7 8 Assembly Note We recommend positioning the sensor 22mm 7 8 from the bottom of the Z Axis motor mount plate as indicated PRO60120 Assembly Instruction...

Page 330: ...plate as indicated M12 x 1 0 Hex Jam Nut X Sensor 25mm 1 Assembly Note We recommend positioning the sensor 25mm 1 from the bottom of the gantry R P plate as indicated PRO60120 Assembly Instructions Ve...

Page 331: ...nics Enclosure Installation Section Note Continue with this section if you purchased a Plug and Play Electronics Kit and or a VFD PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Page 332: ...Electronics Enclosure Mounting Hardware Electronics 6 M8 x 20mm Hex Cap Screw 6 M8 Hex Nut 6 Mounting Bracket 1 CRP813 00 ELCBAR HW BAG Base Table Kit 6 M8 Roll In T Nut 6 M8 x 25mm Set Screw 6 M8 He...

Page 333: ...4 1 1 At the indicated locations remove the plastic plugs from the CRP800 00E Plug and Play electronics enclosure CRP800 00E Electronics Enclosure PRO60120 Assembly Instructions Version 2020Q1 2 2020...

Page 334: ...the locations with the removed plugs attach a mounting bracket as indicated M8 Hex Nut Mounting Bracket M8 x 20mm Hex Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Page 335: ...ug and Play electronics enclosure to the leg kit as indicated M8 Roll in T Nut M8 x 25mm Set Screw CRP800 00E Electronics Enclosure M8 Hex Flange Nut PRO60120 Assembly Instructions Version 2020Q1 2 20...

Page 336: ...ystem 7 4 2 1 At the indicated locations remove the plastic plugs from the CRP450 00E VFD electronics enclosure CRP450 00E VFD Enclosure PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC A...

Page 337: ...the locations with the removed plugs attach a mounting bracket as indicated M8 Hex Nut Mounting Bracket M8 x 20mm Hex Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Page 338: ...50 00E VFD electronics enclosure to the leg kit as indicated M8 Roll in T Nut M8 x 25mm Set Screw CRP450 00E VFD Enclosure M8 Hex Flange Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Page 340: ...Cable Track 1 CT FAST PRO 19 1 Cable Track 3 Cable Tie Mounts 3 M6 x 10mm Button Head Cap Screw 3 M6 Roll in T Nut 2 M8 x 12mm Button Head Cap Screw 2 M8 Roll in T Nut Required Tools 3mm Allen Wrench...

Page 341: ...riser extrusion as indicated M6 Roll in T Nut Cable Tie Mount M6 x 10mm Button Head Cap Screw Assembly Note The riser shown is on the side of the machine without table cable track PRO60120 Assembly I...

Page 343: ...7 5 1 3 Use a cable tie to secure the Y sensor cable and Y motor cable to the cable tie mount Cable Tie PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 344: ...7 5 1 4 Use cable ties to secure the cables routed from the gantry cable track to the table cable track Cable Ties PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Page 345: ...able bracket to the electronics mounting bar as indicated Fully tighten the fasteners M8 Roll in T Nut M8 x 12mm Button Head Cap Screw CRP150 07 Cable Bracket PRO60120 Assembly Instructions Version 20...

Page 348: ...owing parts and tools will be used in Section 8 1 QTY Part Description Packaged In 86 GHH20 COVERS Base Table Kit Install a GHH20 cover in each hole of the linear rails as indicated Repeat this proces...

Page 349: ...http www avidcnc com support plasma gettingStartedGuide provides step by step instructions for this procedure 2 After completing installation of mechanical components continue with our Plasma Softwar...

Page 350: ...Setup Guide http www avidcnc com support software provides step by step instructions to install and configure Mach4 for your specific machine configuration 4 Once your machine is setup and ready to cu...

Page 351: ...you make a spoilboard specific for your size of CNC machine Included with your machine kit are the necessary fasteners to attach the spoilboard Spoilboard Project Link www avidcnc com cnc spoilboard p...

Page 352: ...er Kit Base Table Kit 10 M8 x 16mm Button Head Cap Screw 10 M8 Roll in T Nut Required Tools 5mm Allen Wrench Attach the spoilboard to the table crossmembers as indicated Spoilboard not included M8 Rol...

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Avid CNC PRO 60120 Series, Assembly Instructions Manual

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